Photovoltaic module steel frame combined structure

Abstract

The utility model discloses a photovoltaic module steel frame combined structure, which comprises a steel frame and a laminated part supporting platform I arranged on the side surface of the upper end of the steel frame, a rubber buffer protective sleeve is arranged at the position between the first laminated piece supporting platform and the second laminated piece supporting platform, an A-face wrapping groove is formed in the upper portion of the rubber buffer protective sleeve, and a laminated piece wrapping groove is formed in the lower portion of the A-face wrapping groove. The width of the protective sleeve is equal to the depth of the protective sleeve, the protective sleeve is installed on the protective sleeve and then enters the laminated piece to be laminated at a high temperature, the protective sleeve and the glass face are bonded together after the adhesive film on the surface is hot-melted, the adhesive film on the side face of the glass overflows from the adhesive film in the laminated piece, and compared with the situation that the overflowed adhesive film needs to be cut and chamfered after a normal laminated piece is laminated, the adhesive film is not prone to falling off. According to the design structure, the overflowing residual adhesive film is directly utilized, and related equipment and process circulation time are saved.

Description

Technical Field

[0001] This utility model belongs to the technical field related to the photovoltaic industry, specifically relating to a steel frame assembly structure for photovoltaic modules. Background Technology

[0002] With the rapid development of the photovoltaic market, module prices are very sensitive, making cost reduction of modules particularly important, and module frames are one of the targets for cost reduction;

[0003] Steel frames (Q235 or magnesium-aluminum-zinc coated sheets) are one way to reduce costs. Steel frames are stronger than aluminum alloys, and their weather resistance can pass relevant material tests. The strength of the components can also surpass that of aluminum alloy frames under the same wall thickness and height. Furthermore, issues such as process and packaging have been resolved, and their market application has been proven.

[0004] However, steel frames also have drawbacks. They can spontaneously shatter during transport or after component installation, which greatly affects their application in components. The reasons for this spontaneous shattering are: steel frames are formed by cold bending, resulting in poor cross-sectional consistency (there may be bending stress points along the entire frame), and the warping of the entire frame is not as good as that of aluminum frames; if there are forming stress points on the frame that are in contact with the front and back during the framing process, the glass will be in a state of stress release after assembly, making it prone to spontaneous shattering.

[0005] This utility model addresses the above-mentioned problems by providing an improvement on a photovoltaic module steel frame assembly structure. Utility Model Content

[0006] The purpose of this utility model is to provide a steel frame assembly structure for photovoltaic modules, so as to solve the problem mentioned in the background art that the assembly of the module may cause spontaneous explosion during transportation or after the module is installed, which greatly affects the application of steel frames on modules.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic module steel frame assembly structure, including a steel frame and a laminate support platform disposed at the upper side of the steel frame;

[0008] A second laminate support platform is provided at the bottom side of the first laminate support platform;

[0009] A rubber buffer protective sleeve is provided at the position between the first laminate support platform and the second laminate support platform. There are two types of rubber buffer protective sleeves. The first type has an A-side wrapping groove at the upper part and a laminate wrapping groove at the lower part. The rubber buffer protective sleeve has two shapes: one is a reverse S-shaped structure and the other is a U-shaped structure.

[0010] Preferably, silicone is provided on the outer surface of the rubber buffer protective sleeve, and the rubber buffer protective sleeve is connected to the first laminate support platform and the second laminate support platform through the silicone on its outer surface.

[0011] Preferably, a laminate is provided at the middle position of the rubber buffer protective sleeve, and the laminate is an integral structure formed by bonding multiple components together through a lamination process.

[0012] Preferably, a film adhesive is provided on the inner side of the rubber buffer protective sleeve, and the rubber buffer protective sleeve is bonded to the laminate through the film adhesive.

[0013] Preferably, a plug-in connection groove is provided at the middle position of the side of the rigid frame, and a sliding connection groove is provided at the side position of the plug-in connection groove, wherein the sliding connection groove and the plug-in connection groove are an integral structure.

[0014] Preferably, a plug-in latching block is provided on the side of the sliding connection groove, a rotating threaded knob is provided on the outer side of the plug-in latching block, a flip support outer column is rotatably connected to the end of the plug-in latching block, a flip support inner column is provided at the middle position of the flip support outer column, and a rotating fastening knob is provided on the side of the flip support outer column.

[0015] Preferably, the end of the inner column of the flip support is rotatably connected to an auxiliary connecting column, the middle shaft of the auxiliary connecting column is rotatably connected to a rotation adjustment knob, the middle position of the rotation adjustment knob is provided with a built-in connecting threaded rod, the end position of the built-in connecting threaded rod is provided with a built-in telescopic connecting body, and the end position of the built-in telescopic connecting body is provided with an adsorption connecting suction cup.

[0016] Compared with the prior art, this utility model provides a photovoltaic module steel frame assembly structure, which has the following beneficial effects:

[0017] 1. In the steel frame assembly structure of photovoltaic modules, a rubber buffer protective sleeve is installed between the first and second laminating support platforms. There are two types of rubber buffer protective sleeves. The first type has an A-side wrapping groove at the upper part and a laminating component wrapping groove at the lower part. The rubber buffer protective sleeve has two shapes: one is a reverse S-shaped structure and the other is a U-shaped structure. During lamination, there is a layer of adhesive film around the top and bottom surfaces of the glass, with a width equal to the depth of the protective sleeve. After the protective sleeve is installed, it is put into the high-temperature lamination of the laminating component. The adhesive film on the surface melts and bonds the protective sleeve and the glass surface together. The adhesive film on the side of the glass comes from the overflow of the adhesive film in the laminating component. Compared with the normal laminating component, which requires cutting and trimming the overflow adhesive film after lamination, this design structure directly utilizes the overflow residual adhesive film, saving related equipment and process flow time.

[0018] 2. In the photovoltaic module steel frame assembly structure, a plug-in connection groove is provided at the middle position of the side of the steel frame, and a sliding connection groove is provided at the side position of the plug-in connection groove. The sliding connection groove and the plug-in connection groove are an integral structure. A plug-in locking block is provided at the side position of the sliding connection groove. A rotating threaded knob is provided on the outside of the plug-in locking block. A flip support outer column is rotatably connected to the end of the plug-in locking block. A flip support inner column is provided at the middle position of the flip support outer column. A rotating fastening knob is provided at the side position of the flip support outer column. An auxiliary connection column is rotatably connected to the end of the flip support inner column. A rotating adjustment knob is rotatably connected to the middle shaft of the auxiliary connection column. A built-in connecting threaded rod is located at the middle position of the rotating adjustment knob. A built-in telescopic connector is located at the end of the threaded rod, and an adsorption suction cup is located at the end of the telescopic connector. In use, the outer support column and auxiliary connecting column are flipped to bring the adsorption suction cup into contact with the laminate. Then, the air is drawn from the adsorption suction cup by rotating the adjustment knob to allow it to adhere. Finally, the inner support column is pulled to hold the adsorption cup in place, and the tightening knob is rotated for support. This improved design provides auxiliary support for the laminate in the steel frame assembly structure of photovoltaic modules, effectively improving the stability of the laminate and thus extending its service life. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall installation structure of the photovoltaic module steel frame assembly structure and rubber buffer protective sleeve structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the overall installation structure of the photovoltaic module steel frame assembly structure and rubber buffer protective sleeve structure of this utility model.

[0021] Figure 3 This is an enlarged structural diagram of the photovoltaic module steel frame assembly structure at position A of this utility model.

[0022] Figure 4 This is an enlarged structural diagram of the photovoltaic module steel frame assembly structure at position B of this utility model.

[0023] Figure 5 This is a cross-sectional view of the auxiliary connecting column position of the photovoltaic module steel frame assembly structure of this utility model.

[0024] In the diagram: 1. Rigid frame; 2. Laminate support platform one; 3. Laminate support platform two; 4. Rubber buffer protective sleeve; 5. A-side wrapping groove; 6. Laminate wrapping groove; 7. Laminate; 8. Insert connection groove; 9. Sliding connection groove; 10. Insert snap-fit ​​block; 11. Rotate threaded knob; 12. Flip support outer column; 13. Rotate fastening knob; 14. Flip support inner column; 15. Auxiliary connection column; 16. Rotate adjustment knob; 17. Adsorption connection suction cup; 18. Built-in connection threaded rod; 19. Built-in telescopic connector. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides, for example Figure 1-5 As shown, a photovoltaic module steel frame assembly structure includes a steel frame 1 and a laminate support platform 2 located on the upper side of the steel frame 1; a laminate support platform 3 located on the bottom side of the laminate support platform 2; and a rubber buffer protective sleeve 4 located between the laminate support platform 2 and the laminate support platform 3. There are two types of rubber buffer protective sleeves 4: the first type has an A-side wrapping groove 5 at its upper part and a laminate wrapping groove 6 at its lower part. The rubber buffer protective sleeve 4 has two shapes: one is a reverse S-shaped structure, and the other is a U-shaped structure. During lamination, there is a layer of adhesive film around the top and bottom surfaces of the glass, with a width equal to the depth of the protective sleeve. After the protective sleeve is installed on top, it is put into the laminating component for high-temperature lamination. The adhesive film on the surface melts and bonds the protective sleeve and the glass surface together. The adhesive film on the side of the glass comes from the overflow of the adhesive film in the laminating component. Compared with the normal laminating component, which requires cutting and trimming the overflow adhesive film after lamination, this design structure directly utilizes the overflow residual adhesive film, saving related equipment and process flow time.

[0027] like Figure 1 and Figure 2 As shown, silicone is provided on the outer side of the rubber buffer protective sleeve 4. The rubber buffer protective sleeve 4 is connected to the laminate support platform 1 2 and the laminate support platform 2 3 through the silicone on its outer side. The silicone serves to install and seal the connection.

[0028] like Figure 1 and Figure 2As shown, a laminate 7 is provided in the middle of the rubber buffer protective sleeve 4. The laminate 7 is an integral structure formed by bonding multiple components together through a lamination process. The laminate 7 is an important component of the solar panel, mainly used to encapsulate and protect the solar cells, prevent them from being affected by environmental factors, thereby improving the efficiency of the solar panel and extending its service life.

[0029] like Figure 1 and Figure 2 As shown, a membrane adhesive is provided on the inner side of the rubber buffer protective sleeve 4. The rubber buffer protective sleeve 4 is bonded to the laminate 7 through the membrane adhesive. The membrane adhesive plays a role in bonding and sealing, making the rubber buffer protective sleeve 4 and the laminate 7 more tightly connected.

[0030] like Figure 3 , Figure 4 and Figure 5 As shown, a connecting groove 8 is provided at the middle position of the side of the rigid frame 1. A sliding connecting groove 9 is provided at the side position of the connecting groove 8. The sliding connecting groove 9 and the connecting groove 8 are an integral structure. A connecting snap block 10 is provided at the side position of the sliding connecting groove 9. A rotating threaded knob 11 is provided on the outer side of the connecting snap block 10. A flip support outer column 12 is rotatably connected to the end of the connecting snap block 10. A flip support inner column 14 is provided at the middle position of the flip support outer column 12. A rotating fastening knob 13 is provided at the side position of the flip support outer column 12. An auxiliary connecting column 15 is rotatably connected to the end of the flip support inner column 14. A rotating adjustment knob 16 is rotatably connected to the middle rotating shaft of the auxiliary connecting column 15. A built-in connecting threaded rod 18 is provided at the middle position of the adjustment knob 16. A built-in telescopic connector 19 is provided at the end of the built-in connecting threaded rod 18. An adsorption connection suction cup 17 is provided at the end of the built-in telescopic connector 19. In use, the outer support column 12 and the auxiliary connecting column 15 are flipped to make the adsorption connection suction cup 17 contact the laminate 7. Then, the air is drawn out of the adsorption connection suction cup 17 by rotating the adjustment knob 16 to make it adsorb. Then, the inner support column 14 is pulled to hold it against the inner support column, and the fastening knob 13 is rotated to provide support. After this improvement, the laminate 7 in the steel frame assembly structure of the photovoltaic module can be auxiliaryly supported, which can effectively improve the stability of the laminate 7 and thus improve its service life.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A photovoltaic module steel frame assembly structure, comprising a steel frame (1) and a laminate support platform (2) disposed at the upper side of the steel frame (1); A second laminate support platform (3) is provided at the bottom side of the first laminate support platform (2); Its features are: A rubber buffer protective sleeve (4) is provided at the position between the first laminate support platform (2) and the second laminate support platform (3). There are two types of rubber buffer protective sleeves (4). The first type has an A-side wrapping groove (5) at the upper part of the rubber buffer protective sleeve (4) and a laminate wrapping groove (6) at the lower part of the A-side wrapping groove (5). The rubber buffer protective sleeve (4) has a shape similar to an inverted S-shape and a shape similar to a U-shape.

2. The photovoltaic module steel frame assembly structure according to claim 1, characterized in that: The outer side of the rubber buffer protective sleeve (4) is provided with silicone, and the rubber buffer protective sleeve (4) is connected to the first laminate support platform (2) and the second laminate support platform (3) through the silicone on its outer side.

3. The photovoltaic module steel frame assembly structure according to claim 2, characterized in that: A laminate (7) is provided at the middle position of the rubber buffer protective sleeve (4). The laminate (7) is an integral structure formed by bonding multiple components together through a lamination process.

4. The photovoltaic module steel frame assembly structure according to claim 2, characterized in that: A film adhesive is provided on the inner side of the rubber buffer protective sleeve (4), and the rubber buffer protective sleeve (4) is bonded to the laminate (7) through the film adhesive.

5. The photovoltaic module steel frame assembly structure according to claim 1, characterized in that: A plug-in connection groove (8) is provided at the middle position of the side of the rigid frame (1), and a sliding connection groove (9) is provided at the side position of the plug-in connection groove (8). The sliding connection groove (9) and the plug-in connection groove (8) are an integral structure.

6. The photovoltaic module steel frame assembly structure according to claim 5, characterized in that: A plug-in snap-fit ​​block (10) is provided on the side of the sliding connection groove (9). A rotating threaded knob (11) is provided on the outside of the plug-in snap-fit ​​block (10). A flip support outer column (12) is rotatably connected to the end of the plug-in snap-fit ​​block (10). A flip support inner column (14) is provided in the middle of the flip support outer column (12). A rotating fastening knob (13) is provided on the side of the flip support outer column (12).

7. A photovoltaic module steel frame assembly structure according to claim 6, characterized in that: An auxiliary connecting column (15) is rotatably connected to the end of the flip support inner column (14). A rotating adjustment knob (16) is rotatably connected to the middle shaft of the auxiliary connecting column (15). An internal connecting threaded rod (18) is provided at the middle position of the rotating adjustment knob (16). An internal telescopic connecting body (19) is provided at the end position of the internal connecting threaded rod (18). An adsorption connecting suction cup (17) is provided at the end position of the internal telescopic connecting body (19).

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