Hydraulic pipeline flushing equipment

Abstract

The utility model relates to the technical field of hydraulic pipeline flushing, in particular to hydraulic pipeline flushing equipment which comprises a supporting base. A mounting frame and a flushing tank are mounted at the top end of the supporting base, and the flushing tank is arranged in the mounting frame; a heat exchange assembly is installed on one side of the flushing tank, a control valve is installed between the heat exchange assembly and the flushing tank, a suction pump assembly is installed at the top end of the flushing tank, the input end of the suction pump assembly is connected with an inner cavity of the flushing tank, and the output end of the suction pump assembly is connected with a flushing opening. An oiling assembly is mounted at one end of the flushing tank; a storage rack is mounted on one side of the mounting rack, a shaping soft rod is stored on the storage rack, and a crushing device is connected to the tail end of the shaping soft rod. According to the hydraulic pipeline flushing equipment, the function of enhancing the flushing effect is achieved, the function of facilitating heat dissipation is achieved, and the functions of conveniently detecting the flushing pressure and controlling the temperature of flushing oil are achieved.

Description

Technical Field

[0001] This utility model relates to the field of hydraulic pipeline flushing technology, and in particular to a hydraulic pipeline flushing device. Background Technology

[0002] Hydraulic pipeline transportation is a common transportation method in daily life. For some fields with high precision requirements, hydraulic pipeline transportation needs to have a high degree of cleanliness. In order to improve the cleanliness of hydraulic pipeline transportation, it is necessary to flush the hydraulic pipeline. However, existing flushing equipment usually has problems such as poor flushing effect, difficulty in controlling the temperature rise and fall of flushing oil, and poor operating environment of flushing equipment. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides a hydraulic pipeline flushing device to solve the issues of poor flushing effect, difficulty in controlling the temperature rise and fall of flushing oil, and poor operating environment of existing hydraulic pipeline flushing devices.

[0004] A hydraulic pipeline flushing device, characterized in that it includes a support base;

[0005] The top of the support base is equipped with a mounting frame and a rinsing tank, and the rinsing tank is disposed inside the mounting frame;

[0006] A heat exchange assembly is installed on one side of the flushing tank, and a control valve is installed between the heat exchange assembly and the flushing tank. A pump assembly is installed at the top of the flushing tank, the input end of the pump assembly is connected to the inner cavity of the flushing tank, the output end of the pump assembly is connected to the flushing port, and a refueling assembly is installed at one end of the flushing tank.

[0007] A storage rack is installed on one side of the mounting frame, and a shaping flexible rod is stored on the storage rack. A crushing device is connected to the end of the shaping flexible rod.

[0008] In some embodiments, a heat dissipation frame is installed on the lower side of the top of the mounting bracket, a cooling fan is installed inside the heat dissipation frame, and a protective net is installed at the bottom of the heat dissipation frame.

[0009] In some embodiments, the crushing device includes a crushing frame, a crushing shaft, crushing blades, and a micro motor;

[0010] The crushing frame is fixedly installed at the end of the shaped flexible rod, the crushing shaft is movably connected to the end of the crushing frame, and the crushing blades are fixedly connected to both sides of the crushing shaft. The micro motor is installed inside the crushing frame and connected to the crushing shaft.

[0011] In some embodiments, ball bearings are symmetrically arranged on the crushing rack.

[0012] In some embodiments, the input end of the pump assembly is connected to the inner cavity of the flushing tank via a piping assembly, and the output end of the pump assembly is connected to a flushing port via a piping assembly.

[0013] In some embodiments, a pressure gauge is installed on the piping assembly located at the output end of the pump assembly.

[0014] In some embodiments, a tube frame is fixedly connected to one side inside the mounting bracket, and the shaping flexible rod is embedded in the tube frame.

[0015] In some embodiments, mounting blocks are fixedly connected to both sides of the protective net, and mounting slots are provided on both sides inside the heat dissipation frame. A limiting rod is movably connected to the top of the mounting slot. One side of the mounting block is engaged inside the mounting slot, and the limiting rod is located at one end of the mounting block.

[0016] In some embodiments, two sets of cooling fans are provided, the cooling fans are positioned above the flushing tank, and both ends of the heat dissipation frame are provided with heat dissipation holes.

[0017] In some embodiments, casters are fixedly connected to both sides of the bottom end of the support base.

[0018] Compared with the prior art, the present invention has at least one of the following advantages or beneficial effects:

[0019] I. This utility model, by setting up a storage rack, a shaping flexible rod, and a crushing device, addresses the issue of blockages that cannot be flushed out when the flushing tank is flushing hydraulic pipelines. The crushing device penetrates deep into the pipeline, and the wire inside the shaping flexible rod can push the crushing device to move inside the pipeline. The ball bearings on the crushing device can improve the smoothness of movement. Subsequently, the micro motor can drive the crushing blades to crush the blockage. This structure achieves the function of facilitating enhanced flushing.

[0020] II. This utility model is equipped with a heat dissipation frame, a heat dissipation fan, a protective net, a limiting rod, a mounting block, and a mounting slot. The heat dissipation fan inside the heat dissipation frame can dissipate heat from the washing equipment. When dissipating heat, the heat dissipation fan is started first, which can accelerate the air circulation rate around the washing equipment, thereby quickly removing the heat from the washing equipment. During the heat dissipation process, the protective net can protect the inside of the heat dissipation frame. The protective net can be removed from the heat dissipation frame. When disassembling, the limiting rod can be moved away, and then the mounting block can be moved out of the mounting slot. This structure realizes the function of convenient heat dissipation.

[0021] Third, this utility model, by setting up a heat exchange component, a control valve, a pipeline component, and a pressure gauge, allows the heat exchange component to cool or heat the flushing liquid inside the flushing tank according to different heat exchange media, maintaining the flushing liquid at a suitable temperature and achieving efficient flushing of the hydraulic pipeline. The pump component draws the flushing liquid and flows it inside the pipeline component, and the pressure gauge on the pipeline component can detect the pipeline pressure in real time to avoid excessive flushing pressure. This structure realizes the functions of conveniently detecting flushing pressure and controlling flushing oil temperature, improving the safety and stability of flushing. Attached Figure Description

[0022] The present invention, its features, shape, and advantages will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings. Like reference numerals denote like parts throughout the drawings. The drawings are not drawn to scale; their purpose is to illustrate the gist of the invention.

[0023] Figure 1 This is a front sectional view of the hydraulic pipeline flushing device in an embodiment of this utility model;

[0024] Figure 2 This is a front view structural diagram of the crushing device in an embodiment of the present utility model;

[0025] Figure 3 This is an enlarged view of point A;

[0026] Figure 4 This is a front sectional view of the heat dissipation frame in an embodiment of the present utility model;

[0027] In the diagram: 1. Support base; 2. Flushing tank; 3. Heat exchange assembly; 4. Control valve; 5. Pump assembly; 6. Mounting bracket; 7. Piping assembly; 8. Heat sink frame; 9. Oil filling assembly; 10. Cooling fan; 11. Protective net; 12. Pressure gauge; 13. Storage rack; 14. Shaped flexible rod; 15. Pipe rack; 16. Crushing rack; 17. Flushing port; 18. Casters; 19. Ball bearings; 20. Crushing blade; 21. Crushing shaft; 22. Miniature motor; 23. Limiting rod; 24. Mounting block; 25. Mounting slot. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention:

[0029] Example 1:

[0030] Please see Figures 1-4This utility model discloses a hydraulic pipeline flushing device, including a support base 1. A mounting frame 6 and a flushing tank 2 are mounted on the top of the support base 1. The mounting frame 6 has an inverted U-shaped structure, including a top frame and two side frames located below both ends of the top frame. The two side frames of the mounting frame 6 are fixed to both sides of the top of the support base 1. The flushing tank 2 is disposed within the mounting frame 6. A heat exchange assembly 3 is mounted on one side of the flushing tank 2, and a control valve 4 is installed between the heat exchange assembly 3 and the flushing tank 2. A pump assembly 5 is mounted on the top of the flushing tank 2. Pipeline assemblies 7 are installed at both the output and input ends of the pump assembly 5. The input end of the pump assembly 5 is connected to the inner cavity of the flushing tank 2 through the pipeline assembly 7. A flushing port (i.e., a flushing port 17 is fixedly connected to the output end of the pipeline assembly 7 located at the output end of the pump assembly 5) is fixedly connected to the output end of the pump assembly 5 through the pipeline assembly 7. A refueling assembly 9 is mounted on one end of the flushing tank 2. The mounting frame 6 has a storage rack 13 installed on one side inside, which houses a shaped flexible rod 14. The end of the shaped flexible rod 14 is fixedly connected to a crushing device, which includes a crushing frame 16, a crushing shaft 21, crushing blades 20, and a micro motor 22. The crushing frame 16 is fixedly installed at the end of the shaped flexible rod 14, and the crushing shaft 21 is movably connected to the end of the crushing frame 16. Crushing blades 20 are fixedly connected to both sides of the crushing shaft 21. The micro motor 22 is installed inside the crushing frame 16 and connected to the crushing shaft 21. Ball bearings 19 are symmetrically arranged on the crushing frame. Specifically, there are four sets of ball bearings 19, which are arranged in a ring on the crushing frame 16. A pipe frame 15 is fixedly connected to one side inside the mounting frame 6, and the shaped flexible rod 14 can be embedded in the pipe frame 15 or removed from the pipe frame 15. Casters 18 are fixedly connected to both sides of the bottom of the support base 1 to facilitate the movement of the hydraulic pipeline flushing equipment.

[0031] Specifically, such as Figure 1 and Figure 2 As shown, if the blockage inside the hydraulic pipeline cannot be flushed away, a crushing device is used. The crushing device penetrates into the pipeline, and the wire inside the shaped flexible rod 14 can push the crushing frame 16 to move inside the pipeline. The ball bearings 19 on the crushing frame 16 can improve the smoothness of movement. Then, the micro motor 22 can drive the crushing blade 20 to crush the blockage. The heat exchange component 3 can cool down or heat up the flushing liquid (usually flushing oil) inside the flushing tank 2 to keep the flushing liquid at a suitable working temperature, which facilitates efficient flushing of the hydraulic pipeline. This structure realizes the function of easy control of the flushing oil temperature.

[0032] Example 2:

[0033] This embodiment is largely the same as Embodiment 1, except that a heat dissipation frame 8 is installed on the lower side of the top frame inside the mounting bracket 6. A cooling fan 10 is installed inside the heat dissipation frame 8. A protective net 11 is installed at the bottom of the heat dissipation frame 8. Mounting blocks 24 are fixedly connected to both sides of the protective net 11. Mounting slots 25 are provided on both sides inside the heat dissipation frame 8. A limit rod 23 is movably connected to the top of the mounting slot 25. One side of the mounting block 24 is embedded inside the mounting slot 25. The limit rod 23 is provided at one end of the mounting block 24. Two sets of cooling fans 10 are provided. The cooling fans 10 are located above the rinsing tank 2. Heat dissipation holes are provided at both ends of the heat dissipation frame 8.

[0034] Specifically, such as Figure 1 , Figure 3 and Figure 4 As shown, when dissipating heat, the cooling fan 10 is started first. The cooling fan 10 can accelerate the air circulation rate near the washing equipment, thereby quickly removing the heat of the washing equipment to achieve heat dissipation. During the heat dissipation process, the protective net 11 can protect the inside of the internal heat dissipation frame 8. The protective net 11 can be removed from the heat dissipation frame 8. When disassembling, the limit rod 23 is moved away from the limit position, and then the mounting block 24 is moved out from the mounting slot 25.

[0035] Example 3:

[0036] This embodiment is largely the same as Embodiment 1, except that a pressure gauge 12 is installed on the top of the pipeline assembly 7 located at the output end of the pump assembly 5, and casters 18 are fixedly connected to both sides of the bottom end of the support base 1.

[0037] Specifically, such as Figure 1 As shown, the pump assembly 5 draws flushing liquid and flows inside the pipeline assembly 7. The pressure gauge 12 on the pipeline assembly 7 can detect the pressure of the pipeline in real time to avoid excessive flushing pressure. This structure realizes the function of easy detection of flushing pressure.

[0038] Working Principle: In use, the flushing port 17 connects to the hydraulic pipeline. The pump assembly 5 delivers the flushing liquid from the flushing tank 2 to the hydraulic pipeline for flushing. If blockages inside the hydraulic pipeline cannot be flushed away, a crusher 16 is used. The crusher 16 extends into the pipeline, and the wire inside the flexible rod 14 pushes the crusher 16 to move within the pipeline. The ball bearings 19 on the crusher 16 improve the smoothness of movement. Subsequently, the micro motor 22 drives the crushing blades 20 to crush the blockages. The heat exchange assembly 3 cools the flushing liquid inside the flushing tank 2, allowing for efficient flushing of the hydraulic pipeline once the liquid has cooled to a suitable temperature. The pump assembly 5 draws the flushing liquid into the pipeline assembly 7. The pressure gauge 12 on the pipeline assembly 7 can detect the pressure of the pipeline in real time to avoid excessive flushing pressure. The cooling fan 10 inside the heat dissipation frame 8 can dissipate heat from the flushing equipment. When dissipating heat, the cooling fan 10 is started first. The cooling fan 10 can accelerate the air circulation rate near the flushing equipment, thereby quickly removing the heat from the flushing equipment to achieve heat dissipation. During the heat dissipation process, the protective net 11 can protect the inside of the heat dissipation frame 8. The protective net 11 can be removed from the heat dissipation frame 8. When disassembling, the limit rod 23 is displaced, and then the mounting block 24 is removed from the mounting slot 25. This structure realizes the function of facilitating heat dissipation.

[0039] In summary, the hydraulic pipeline flushing equipment provided by this utility model not only enhances the flushing effect and facilitates heat dissipation, but also facilitates the detection of flushing pressure and the control of flushing oil temperature.

[0040] Those skilled in the art should understand that variations can be implemented by combining existing technology with the above embodiments, which will not be elaborated here. Such variations do not affect the substantive content of this utility model, and will not be elaborated here.

[0041] The preferred embodiments of this utility model have been described above. It should be understood that this utility model is not limited to the specific embodiments described above. Devices and structures not described in detail herein should be understood as being implemented in a conventional manner within the art. Any person skilled in the art can make many possible variations and modifications to the technical solutions of this utility model using the disclosed methods and techniques, or modify them into equivalent embodiments with equivalent changes, without departing from the scope of the technical solution of this utility model. This does not affect the essential content of this utility model. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the content of the technical solution of this utility model, still fall within the protection scope of the technical solution of this utility model.

Claims

1. A hydraulic pipeline flushing device, characterized in that, Including the support base; The top of the support base is equipped with a mounting frame and a rinsing tank, and the rinsing tank is disposed inside the mounting frame; A heat exchange assembly is installed on one side of the flushing tank, and a control valve is installed between the heat exchange assembly and the flushing tank. A pump assembly is installed at the top of the flushing tank, the input end of the pump assembly is connected to the inner cavity of the flushing tank, the output end of the pump assembly is connected to the flushing port, and a refueling assembly is installed at one end of the flushing tank. A storage rack is installed on one side of the mounting frame, and a shaping flexible rod is stored on the storage rack. A crushing device is connected to the end of the shaping flexible rod.

2. The hydraulic pipeline flushing equipment as described in claim 1, characterized in that, A heat dissipation frame is installed on the lower top side of the mounting bracket, a cooling fan is installed inside the heat dissipation frame, and a protective net is installed at the bottom of the heat dissipation frame.

3. The hydraulic pipeline flushing equipment as described in claim 1, characterized in that, The crushing device includes a crushing frame, a crushing shaft, crushing blades, and a micro motor; The crushing frame is fixedly installed at the end of the shaped flexible rod, the crushing shaft is movably connected to the end of the crushing frame, and the crushing blades are fixedly connected to both sides of the crushing shaft. The micro motor is installed inside the crushing frame and connected to the crushing shaft.

4. The hydraulic pipeline flushing equipment as described in claim 3, characterized in that, The crushing rack is symmetrically equipped with ball bearings.

5. The hydraulic pipeline flushing equipment as described in claim 1, characterized in that, The input end of the pump assembly is connected to the inner cavity of the flushing tank through a pipeline assembly, and the output end of the pump assembly is connected to a flushing port through a pipeline assembly.

6. The hydraulic pipeline flushing equipment as described in claim 5, characterized in that, A pressure gauge is installed on the pipeline assembly located at the output end of the pump assembly.

7. The hydraulic pipeline flushing equipment as described in claim 1, characterized in that, A tube frame is fixedly connected to one side inside the mounting frame, and the shaping flexible rod is embedded in the tube frame.

8. The hydraulic pipeline flushing equipment as described in claim 1, characterized in that, The protective net is fixedly connected to both sides with mounting blocks, and the heat dissipation frame has mounting slots on both sides inside, with a limit rod movably connected to the top of the mounting slot. One side of the mounting block is fitted into the mounting slot, and the limit rod is located at one end of the mounting block.

9. The hydraulic pipeline flushing equipment as described in claim 1, characterized in that, Two sets of cooling fans are provided, and the cooling fans are positioned above the rinsing tank. Both ends of the heat dissipation frame are provided with heat dissipation holes.

10. The hydraulic pipeline flushing equipment as described in claim 1, characterized in that, Casters are fixedly connected to both sides of the bottom of the support base.

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