Circuit board patch fusion welding mechanism
The circuit board patch welding mechanism driven by hydraulic cylinders and lead screw motors solves the problem that existing devices cannot adjust the clamping spacing and position, and realizes flexible welding operations on different circuit boards.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU XIAOLAN ELECTRONICS CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-05-22
AI Technical Summary
Existing circuit board welding equipment cannot adjust the clamping distance, making it unsuitable for circuit boards of different widths. Furthermore, it can only adjust the height but not the position, which limits the application range of the welding machine.
A circuit board patch welding mechanism was designed. A hydraulic cylinder drives a moving clamping plate to move along a guide rod to adjust its width. A lead screw and a motor drive the welding machine to perform lateral and longitudinal displacement to achieve welding operations at different positions.
It achieves simple adjustable clamping according to the width of the circuit board, and can adjust the position of the welding machine in both the horizontal and vertical directions to adapt to the welding needs of circuit boards in different positions, making it easy to operate.
Smart Images

Figure CN224265958U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circuit board welding technology, and in particular to a circuit board patch welding mechanism. Background Technology
[0002] Circuit boards make circuits miniaturized and more intuitive, playing an important role in the mass production of fixed circuits and the optimization of electrical appliance layout. Circuit boards can also be called printed circuit boards or printed circuit boards. The birth and development of FPC and PCB gave rise to the new product of rigid-flex boards. Therefore, rigid-flex boards are flexible circuit boards and rigid circuit boards, which are combined together according to relevant process requirements through processes such as lamination to form a circuit board with the characteristics of both FPC and PCB. In the process of assembling circuit boards, after electronic components such as resistors and capacitors are mounted on the circuit board, the solder needs to be melted at high temperature, and after cooling, the components are soldered to the corresponding positions on the circuit board.
[0003] A patent with publication number CN210112419U discloses a circuit board fixed-point welding device. This patent includes a base plate, a clamp, a placement slot, a circuit board, an upper plate, a hydraulic rod, a control board, a wire slot, a bus, a welding plate, clamping holes, a magnetic ring, a positioning tube, a heating ring, a wire feed chamber, a drive wheel, a driven wheel, a motor, and welding wire. By setting a clamp on the base plate, the circuit board is clamped in place, preventing displacement during welding and affecting welding quality. The welding plate has multiple clamping holes, each corresponding to a welding point. A positioning device is installed within each clamping hole. The positioning tube has a heating ring at one end. The heating ring melts the welding wire inside the positioning tube and spots-welds the melted wire to the designated position, completing the positioning welding. Positioning connections are achieved by setting corresponding magnetic rings on the welding plate and the positioning tube, making installation and disassembly convenient and allowing for precise installation according to actual needs. The wire feeding chamber contains a drive wheel and a driven wheel, which engage the welding wire. A motor is connected to one side of the drive wheel, and the motor is controlled by a control board to quantitatively feed the welding wire for optimal welding results. However, this patent still has the following problems:
[0004] The aforementioned circuit board welding device cannot adjust the clamping distance of the circuit board during use, making it inconvenient to clamp circuit boards of different widths. This results in a limited application of the circuit board surface mount welding machine. Furthermore, the welding machine can only be adjusted in height during welding, not in position, which further hinders its welding application.
[0005] To address the above issues, a circuit board surface mount welding mechanism needs to be designed to overcome these problems. Summary of the Invention
[0006] The main objective of this invention is to provide a circuit board patch welding mechanism that can effectively solve the problems in the background art.
[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0008] A circuit board surface mount welding mechanism includes a circuit board surface mount welding machine body, and a welding adjustment component is provided on the upper side of the circuit board surface mount welding machine body;
[0009] The welding adjustment assembly includes a fixed clamping plate disposed on the upper side of the main body of the PCB patch welding machine. A PCB patch is embedded on one side of the fixed clamping plate, and a movable clamping plate is embedded on the other side of the PCB patch. A hydraulic cylinder is disposed in the middle of one side of the movable clamping plate. A positioning block is disposed in the middle of one end of the hydraulic cylinder. Limit blocks are disposed on both sides of the positioning block, and a guide rod is disposed in the middle of the limit block.
[0010] As a preferred embodiment of this utility model, a first concave support plate is provided on the upper left side of the main body of the PCB surface mount welding machine. A first slide rail is provided on the upper side of the first concave support plate. A first slider is embedded in the outer wall of the first slide rail. An mounting block is installed on the upper side of the first slider. A second concave support plate is provided on the upper right side of the main body of the PCB surface mount welding machine. A third slide rail is installed on the upper side of the second concave support plate. A second slider is embedded in the outer wall of the third slide rail. A second lead screw is installed in the lower middle part of the second concave support plate through a bearing. A second motor is installed at one end of the second lead screw. A support plate is provided on one side of the mounting block. A second slide rail is installed on the upper side of the support plate. A first lead screw is installed near the upper side of the second slide rail. A moving block is provided on the outer wall of the second slide rail and the first lead screw. A welding machine is installed at one end of the moving block. A first motor is installed at one end of the first lead screw.
[0011] As a preferred embodiment of this utility model, the fixed clamping plate is fixedly installed between the circuit board patch welding machine body, the limiting block is fixedly installed between the circuit board patch welding machine body, and the guide rod is fixedly installed between the limiting block.
[0012] As a preferred embodiment of this utility model, the guide rod is slidably connected to the movable clamping plate, the positioning block is fixedly installed to the main body of the circuit board patch welding machine, the hydraulic cylinder is fixedly connected to the positioning block, and the hydraulic cylinder is fixedly connected to the movable clamping plate.
[0013] As a preferred embodiment of this utility model, the first concave support plate is fixedly installed between the circuit board patch welding machine body, the first slide rail is fixedly installed between the first concave support plate, and the first slider is slidably connected to the first slide rail.
[0014] As a preferred embodiment of this utility model, the mounting block is fixedly installed between the first slider, the second concave support plate is fixedly installed between the circuit board patch welding machine body, the third slide rail is fixedly installed between the second concave support plate, the second lead screw is rotatably connected to the second concave support plate through a bearing, and the output end of the second motor is fixedly connected to the second lead screw through a coupling.
[0015] In a preferred embodiment of this utility model, the second slider and the third slide rail are slidably connected, the support plate and the mounting block are fixedly connected, the second slide rail and the support plate are fixedly installed, the first lead screw and the mounting block are rotatably connected by a bearing, the output end of the first motor and the first lead screw are fixedly connected by a coupling, the moving block and the first lead screw are threadedly connected, the moving block and the second slide rail are slidably connected, the welding machine and the moving block are fixedly installed, and the lower side of the second slider and the second lead screw are threadedly connected. Beneficial effects
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In this utility model, a circuit board patch welding mechanism is designed. The hydraulic cylinder extends and retracts to push the moving clamping plate to move along the outer wall of the guide rod, thereby clamping it to the outer wall of the circuit board patch. This makes it easy to adjust the clamping according to the width of the circuit board patch. The operation is simple and convenient.
[0018] 2. In this utility model, a circuit board patch welding mechanism is designed. The first lead screw and the second lead screw rotate to drive the moving block to move laterally and be guided by the support plate, thereby driving the welding machine to move laterally. The first slider and the second slider move longitudinally, driving the welding machine to move longitudinally, thereby facilitating the adjustment of the position of the welding machine and facilitating the welding operation of circuit board patches in different positions. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the main body of the circuit board patch welding machine of this utility model;
[0020] Figure 2 This is a schematic diagram of the circuit board patch and hydraulic cylinder of this utility model;
[0021] Figure 3 This is a structural schematic diagram of the movable block and welding machine of this utility model.
[0022] In the diagram: 1. Main body of the PCB surface mount welding machine; 2. First concave support plate; 3. First slide rail; 4. First slider; 5. Mounting block; 6. Support plate; 7. Second slide rail; 8. First lead screw; 9. First motor; 10. Second motor; 11. Second lead screw; 12. Second concave support plate; 13. Third slide rail; 14. Second slider; 15. Moving block; 16. Welding machine; 17. Fixed clamping plate; 18. Moving clamping plate; 19. PCB surface mount; 20. Limiting block; 21. Guide rod; 22. Positioning block; 23. Hydraulic cylinder; 24. Welding adjustment assembly. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] like Figure 1-3 As shown, a circuit board surface mount welding mechanism includes a circuit board surface mount welding machine body 1, and a welding adjustment component 24 is provided on the upper side of the circuit board surface mount welding machine body 1.
[0025] The welding adjustment assembly 24 includes a fixed clamping plate 17 disposed on the upper side of the main body 1 of the circuit board patch welding machine. A circuit board patch 19 is embedded on one side of the fixed clamping plate 17, and a movable clamping plate 18 is embedded on the other side of the circuit board patch 19. A hydraulic cylinder 23 is disposed in the middle of one side of the movable clamping plate 18. A positioning block 22 is disposed in the middle of one end of the hydraulic cylinder 23. Limit blocks 20 are disposed on both sides of the positioning block 22, and a guide rod 21 is disposed in the middle of the limit block 20.
[0026] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3As shown, a first concave support plate 2 is provided on the upper left side of the main body 1 of the PCB surface mount welding machine. A first slide rail 3 is provided on the upper side of the first concave support plate 2. A first slider 4 is embedded in the outer wall of the first slide rail 3. An mounting block 5 is installed on the upper side of the first slider 4. A second concave support plate 12 is provided on the upper right side of the main body 1 of the PCB surface mount welding machine. A third slide rail 13 is installed on the upper side of the second concave support plate 12. A second slider 14 is embedded in the outer wall of the third slide rail 13. A second lead screw 11 is installed in the lower middle part of the second concave support plate 12 through a bearing. A second motor 10 is installed at one end of the second lead screw 11. One side of the mounting block 5... A support plate 6 is provided, and a second slide rail 7 is installed on the upper side of the support plate 6. A first lead screw 8 is installed near the upper side of the second slide rail 7. A moving block 15 is provided on the outer wall of the second slide rail 7 and the first lead screw 8. A welding machine 16 is installed at one end of the moving block 15, and a first motor 9 is installed at one end of the first lead screw 8. A fixed clamping plate 17 is fixedly installed between the circuit board surface mount welding machine body 1 and the circuit board surface mount welding machine body 1. A limiting block 20 is fixedly installed between the circuit board surface mount welding machine body 1 and the circuit board surface mount welding machine body 1. A guide rod 21 is fixedly installed between the guide rod 21 and the limiting block 20. The guide rod 21 is slidably connected to the moving clamping plate 18. A positioning block 22 is fixedly installed between the circuit board surface mount welding machine body 1 and the circuit board surface mount welding machine body 1. The hydraulic cylinder 23 is fixedly connected to the positioning block 22, and the hydraulic cylinder 23 is fixedly connected to the moving clamping plate 18. The first concave support plate 2 is fixedly installed between the circuit board patch welding machine body 1, the first slide rail 3 is fixedly installed between the first concave support plate 2, the first slider 4 is slidably connected between the first slide rail 3, the mounting block 5 is fixedly installed between the first slider 4, the second concave support plate 12 is fixedly installed between the circuit board patch welding machine body 1, the third slide rail 13 is fixedly installed between the second concave support plate 12, the second lead screw 11 is rotatably connected to the second concave support plate 12 through a bearing, and the second motor 1... The output end of the first motor 9 is fixedly connected to the second lead screw 11 via a coupling. The second slider 14 is slidably connected to the third slide rail 13. The support plate 6 is fixedly connected to the mounting block 5. The second slide rail 7 is fixedly installed to the support plate 6. The first lead screw 8 is rotatably connected to the mounting block 5 via a bearing. The output end of the first motor 9 is fixedly connected to the first lead screw 8 via a coupling. The moving block 15 is threadedly connected to the first lead screw 8. The moving block 15 is slidably connected to the second slide rail 7. The welding machine 16 is fixedly installed to the moving block 15. The lower side of the second slider 14 is threadedly connected to the second lead screw 11.
[0027] The limiting block 20 is used to fix the guide rod 21 and provide support. The movable clamping plate 18 is slidably connected to the guide rod 21, which facilitates the guiding function of the movable clamping plate 18.
[0028] The second slider 14 slides against the outer wall of the third slide rail 13, and the first slider 4 slides against the outer wall of the first slide rail 3. The first slider 4 and the second slider 14 serve as guides.
[0029] The working process of this utility model is as follows: When the circuit board patch fusion welding mechanism designed in this scheme is in operation, one side of the circuit board patch 19 is clamped to the inner side of the fixed clamping plate 17. The hydraulic cylinder 23 is extended by the external controller to push the moving clamping plate 18 along the outer wall of the guide rod 21 to clamp the other side of the circuit board patch 19. By starting the first motor 9 and the second motor 10, the first lead screw 8 and the second lead screw 11 are driven to rotate respectively, thereby driving the moving block 15 to move through the second slide rail 7. This facilitates the lateral movement of the welding machine 16. The first slider 4 and the second slider 14 move the mounting block 5 on which the welding machine 16 is mounted to move longitudinally, thereby facilitating the adjustment according to the position of the circuit board patch 19 that needs to be welded. The operation is simple, and the welding operation is performed by the welding machine 16.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A circuit board surface mount welding mechanism, comprising a circuit board surface mount welding machine body (1), characterized in that: The upper side of the main body (1) of the circuit board patch welding machine is provided with a welding adjustment component (24). The welding adjustment assembly (24) includes a fixed clamping plate (17) disposed on the upper side of the main body (1) of the circuit board patch welding machine. A circuit board patch (19) is embedded on one side of the fixed clamping plate (17), and a movable clamping plate (18) is embedded on the other side of the circuit board patch (19). A hydraulic cylinder (23) is disposed in the middle of one side of the movable clamping plate (18). A positioning block (22) is disposed in the middle of one end of the hydraulic cylinder (23). Limit blocks (20) are disposed on both sides of the positioning block (22), and a guide rod (21) is disposed in the middle of the limit block (20).
2. The circuit board surface mount welding mechanism according to claim 1, characterized in that: The upper left side of the main body (1) of the circuit board surface mount welding machine is provided with a first concave support plate (2), the upper side of the first concave support plate (2) is provided with a first slide rail (3), the outer wall of the first slide rail (3) is fitted with a first slider (4), and the upper side of the first slider (4) is equipped with an mounting block (5). The upper right side of the main body (1) of the circuit board surface mount welding machine is provided with a second concave support plate (12), the upper side of the second concave support plate (12) is equipped with a third slide rail (13), the outer wall of the third slide rail (13) is fitted with a second slider (14), and the second concave support plate (12) is equipped with a third slide rail (13), the outer wall of the third slide rail (13) is fitted with a second slider (14). A second lead screw (11) is mounted on the lower middle part of the support plate (12) via a bearing. A second motor (10) is mounted on one end of the second lead screw (11). A support plate (6) is provided on one side of the mounting block (5). A second slide rail (7) is mounted on the upper side of the support plate (6). A first lead screw (8) is mounted near the upper side of the second slide rail (7). A moving block (15) is provided on the outer wall of the second slide rail (7) and the first lead screw (8). A welding machine (16) is mounted on one end of the moving block (15). A first motor (9) is mounted on one end of the first lead screw (8).
3. The circuit board surface mount welding mechanism according to claim 1, characterized in that: The fixed clamping plate (17) is fixedly installed between the main body (1) of the circuit board patch welding machine, the limiting block (20) is fixedly installed between the main body (1) of the circuit board patch welding machine, and the guide rod (21) is fixedly installed between the limiting block (20).
4. The circuit board surface mount welding mechanism according to claim 1, characterized in that: The guide rod (21) is slidably connected to the movable clamping plate (18), the positioning block (22) is fixedly installed between the circuit board patch welding machine body (1), the hydraulic cylinder (23) is fixedly connected to the positioning block (22), and the hydraulic cylinder (23) is fixedly connected to the movable clamping plate (18).
5. A circuit board surface mount welding mechanism according to claim 2, characterized in that: The first concave support plate (2) is fixedly installed between the circuit board patch welding machine body (1), the first slide rail (3) is fixedly installed between the first concave support plate (2), and the first slider (4) is slidably connected between the first slide rail (3).
6. The circuit board surface mount welding mechanism according to claim 2, characterized in that: The mounting block (5) is fixedly installed between the first slider (4), the second concave support plate (12) is fixedly installed between the main body (1) of the circuit board patch welding machine, the third slide rail (13) is fixedly installed between the second concave support plate (12), the second lead screw (11) is rotatably connected to the second concave support plate (12) through a bearing, and the output end of the second motor (10) is fixedly connected to the second lead screw (11) through a coupling.
7. The circuit board surface mount welding mechanism according to claim 2, characterized in that: The second slider (14) is slidably connected to the third slide rail (13), the support plate (6) is fixedly connected to the mounting block (5), the second slide rail (7) is fixedly installed to the support plate (6), the first lead screw (8) is rotatably connected to the mounting block (5) through a bearing, the output end of the first motor (9) is fixedly connected to the first lead screw (8) through a coupling, the moving block (15) is threadedly connected to the first lead screw (8), the moving block (15) is slidably connected to the second slide rail (7), the welding machine (16) is fixedly installed to the moving block (15), and the lower side of the second slider (14) is threadedly connected to the second lead screw (11).