X-ray film drying apparatus
By designing a flattening roller and a reciprocating traction roller structure in the drying device for X-ray developing gauze, the problem of deformation and breakage caused by uneven thickness of the gauze during the winding process is solved, ensuring the safety and reliability of the gauze.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI ZHONGJIAN MEDICAL PROD CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-22
AI Technical Summary
When gauze is implanted at the location of X-ray imaging lines, the thickness of the gauze will increase. When the gauze is rolled up, it may deform or the yarn may break. Especially in major surgeries, the gauze may be difficult to separate from the patient's internal tissues, posing a risk of residue.
Design a drying device for X-ray developing gauze. The device distributes the gauze by flattening rollers and then swings it back and forth after flattening. The X-ray developing lines are constantly adjusted left and right to avoid layering and thickening in the same position. A reciprocating traction roller and a cylinder-driven slide structure are used to ensure uniform distribution of the gauze.
This avoids the gauze from becoming thicker due to overlapping in the same location, preventing gauze deformation or yarn breakage, improving the reliability and safety of the gauze, and reducing residual risks.
Smart Images

Figure CN224266728U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of medical dressing production technology, and specifically relates to a drying device for X-ray imaging gauze. Background Technology
[0002] Gauze is widely used in medical surgeries as a disposable medical dressing due to its high absorbency, low cost, and ease of disposal. However, some surgeries, especially major surgeries such as abdominal surgeries, involve the extensive use of gauze to absorb blood or other bodily fluids. Used gauze is difficult to separate from the patient's internal tissues and can easily remain inside the patient's body undetected, causing significant pain and even endangering their life.
[0003] In existing technologies, an X-ray tracking line that can be detected by X-ray equipment is attached or woven into medical fabric. This allows for accurate location and removal of the gauze even in the event of an accident, ensuring the patient's health. Currently, the X-ray tracking line is made of barium sulfate blended with other non-toxic yarns, such as cotton or synthetic fibers. The preparation process of X-ray imaging gauze typically includes: weaving the gauze and embedding the X-ray tracking line, degreasing and bleaching (in large rolls), drying, and slitting. Drying and slitting are usually performed using the same equipment.
[0004] For example, patent application number CN201320085363.0 discloses a drying, slitting, and winding integrated machine, including: an unwinding device for unwinding strip material; a drying cylinder device for drying the strip material, the drying cylinder device being disposed after the unwinding device; a pressure-cutting slitting device, the pressure-cutting slitting device being disposed after the drying cylinder device, which includes at least one slitting blade capable of slitting the strip material into at least two sub-material strips; and a winding device, the winding device including at least two sets of winding mechanisms for winding the sub-material strips respectively.
[0005] For example, patent application number CN201721421167.0 discloses a three-roller dryer for nonwoven fabric, including a frame and an unwinding device, a correction device, an annular transfer roller, a first reversing roller, a heating roller, a pressing device, a second reversing roller, a cooling device, and a winding device arranged on the frame; both the unwinding device and the winding device are equipped with correction devices; an annular transfer roller is arranged on the right side of the unwinding device; a first reversing roller is arranged on the right side of the annular transfer roller; a heating roller is arranged on the right side of the first reversing roller; a pressing device is arranged on the heating roller to compress the nonwoven fabric wound on the heating roller; a second reversing roller is arranged on the right side of the heating roller; a cooling device is arranged on the right side of the second reversing roller; and a winding device is arranged on the right side of the cooling device; the heating roller includes a first heating roller, a second heating roller, and a third heating roller; the first heating roller, the second heating roller, and the third heating roller are arranged in an inverted triangular shape on the frame.
[0006] For example, patent application number CN202222624631.3 discloses a continuous production line for impregnating and drying carbon felt, including a dual-station unwinding mechanism, a cutting and splicing mechanism, a material changing and buffering mechanism, an impregnation and gluing mechanism, and a drying mechanism connected in sequence. The dual-station unwinding mechanism includes two unwinding rollers, which are used to continuously transport multiple carbon felt raw material rolls to the cutting and splicing mechanism. The cutting and splicing mechanism is used to connect two continuously passing carbon felt raw material rolls. The material changing and buffering mechanism includes two spaced-apart limiting rollers and a buffer roller located between the two limiting rollers. The buffer roller is movable relative to the two limiting rollers to facilitate bending the carbon felt raw material located between the two limiting rollers.
[0007] During actual production, the applicant discovered that the thickness of the gauze increases at the location where the X-ray imaging line is implanted. When the gauze is wound, it is wound in hundreds of layers, so the area with the X-ray imaging line becomes thicker than other areas. As the gauze roll gradually increases in size, the area with the X-ray imaging line gradually bulges, which stretches the gauze, causing the gauze to deform or the yarn to break. Summary of the Invention
[0008] To address the aforementioned problems, this utility model provides a drying device for X-ray developing gauze. After the flattening rollers distribute and flatten the gauze, the device swings the gauze back and forth, continuously adjusting the X-ray developing lines left and right to stagger them, thereby preventing the gauze with X-ray developing lines from stacking and thickening in the same position. The technical solution is as follows:
[0009] This utility model embodiment provides a drying device for X-ray developing gauze, including an unwinding structure 2, a tension adjustment structure 3, a drying structure 4, a correction structure 5, a slitting structure 6, a traction structure 7, and a multi-station winding structure 8 arranged sequentially from front to back. The multi-station winding structure 8 includes N winding rollers arranged at left-right intervals. The traction structure 7 includes a third traction roller 71, a flattening roller 72, and a reciprocating traction roller 73 arranged sequentially along the conveying direction of the gauze 1. The third traction roller 71, flattening roller 72, and reciprocating traction roller 73 are all arranged in the left-right direction. The third traction roller 71 is located below the slitting structure 6, and the flattening roller 72 is located directly behind the third traction roller 71 with its middle part bent backward. The reciprocating traction roller 73 is located above the flattening roller 72 and in front of the multi-station winding structure 8. It reciprocates in the left-right direction with a reciprocating amplitude of 2-4 cm. The distance between two adjacent gauze rolls on the multi-station winding structure 8 is 6-20 mm.
[0010] In this embodiment of the present invention, the drying structure 4 is a drum dryer.
[0011] In this embodiment of the present invention, the slitting structure 6 includes a frame and a first traction roller, a second traction roller, and N-1 cutters arranged side by side on the frame. The first traction roller, the second traction roller, and the cutters are all arranged in the left-right direction. The first traction roller is located in front of and above the correction structure 5. The second traction roller is located directly behind the first traction roller and above the third traction roller 71. The N-1 cutters are located directly in front of the interval between the N take-up rollers and are located on the upper side of the yarn 1.
[0012] In this embodiment of the invention, the multi-station winding structure 8 includes an active roller, a tension roller, a lifting structure, and N winding rollers on the tension roller. The active roller, tension roller, and winding rollers are all arranged in the left-right direction. The winding rollers are sleeved and fixed on the tension roller. The N strips of yarn 1 after being cut are respectively wound on the N winding rollers to form N yarn rolls. The lower side of the yarn rolls abuts against the upper side of the active roller. The tension roller is located directly above the active roller and is set on the lifting structure. It gradually rises as the yarn rolls grow larger.
[0013] Specifically, in this embodiment of the present invention, the gauze 1 passes over the upper side of the first traction roller, the upper side of the second traction roller, the lower side of the third traction roller 71 and the lower side of the flattening roller 72, and then winds upward from the rear side of the flattening roller 72, passes over the upper side of the reciprocating traction roller 73, and finally reaches the area between the lower side of the gauze roll and the drive roller.
[0014] Preferably, in this embodiment of the present invention, N is 2, then the multi-station winding structure 8 is a dual-station winding structure, with two winding rollers located on the left and right sides of the center line of the uncut yarn 1 respectively; the number of cutters is one and it is located at the center line of the uncut yarn 1, and the center line of the flattening roller 72 coincides with the center line of the uncut yarn 1.
[0015] Furthermore, the traction structure 7 in this embodiment of the present invention also includes a cylinder, two columns and two slides. The third traction roller 71 is mounted on the frame of the slitting structure 6. The left and right ends of the flattening roller 72 are respectively mounted on the lower part of the two columns and can be adjusted left and right. The two slides are respectively slidably mounted on the upper part of the two columns and can slide left and right on the columns. The left and right ends of the reciprocating traction roller 73 are respectively mounted on the two slides. The cylinder is arranged in the left and right direction and is located between a column and the slide on it. It is used to drive the corresponding slide to reciprocate left and right.
[0016] Specifically, in this embodiment of the invention, a sliding rod fixing seat is provided on the front side of the column, and the sliding rod fixing seat is adjustable left and right on the column; two fixing plates are arranged side by side on the sliding rod fixing seat, and two sliding rods are arranged between the two fixing plates, both of which are vertically arranged, and the two sliding rods are arranged side by side vertically, both of which are arranged in the left and right direction, and the sliding seat is slidably arranged on the two sliding rods; the cylinder body of the cylinder is fixed on the column, located outside the corresponding sliding rod fixing seat, and the inner end of its telescopic rod is fixedly connected to the corresponding sliding seat; when the cylinder extends, the corresponding sliding seat abuts against the fixing plate on the inner side of the corresponding column; when the cylinder retracts, the other sliding seat abuts against the fixing plate on the inner side of the other column.
[0017] In this embodiment of the invention, the flattening roller 72 is a plastic roller with a rough surface, and the reciprocating traction roller 73 is a metal roller with a smooth surface.
[0018] Specifically, in this embodiment of the present invention, the conveying speed of the gauze 1 is 80-200 m / min, and the reciprocating traction roller 73 reciprocates at a frequency of 40-180 times / min.
[0019] The beneficial effects of the technical solution provided by this utility model embodiment are as follows: This utility model embodiment provides a drying device for X-ray developing gauze. After the flattening roller is distributed and flattened, the gauze is swung back and forth (the swaying amplitude is smaller than the swaying amplitude of the reciprocating traction roller), so that the X-ray developing lines are constantly adjusted left and right to be staggered, thereby avoiding the gauze with X-ray developing lines from being stacked and thickened in the same position, so as to avoid gauze deformation or yarn breakage. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the drying device for X-ray developing gauze in an embodiment of this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of one end of the reciprocating traction roller;
[0022] Figure 3 This is a schematic diagram of the structure at the other end of the reciprocating traction roller.
[0023] In the diagram: 1. Gauze, 2. Unwinding structure, 3. Tension adjustment structure, 4. Drying structure, 5. Straightening structure, 6. Slitting structure, 7. Traction structure, 8. Multi-station winding structure.
[0024] 71 Third traction roller, 72 Flattening roller, 73 Reciprocating traction roller. Detailed Implementation
[0025] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be described in further detail below with reference to the accompanying drawings.
[0026] Example 1
[0027] See Figure 1-3 Example 1 provides a drying device for X-ray developing gauze. The device includes an unwinding structure 2, a tension adjustment structure 3, a drying structure 4, a correction structure 5, a slitting structure 6, a traction structure 7, and a multi-station winding structure 8 arranged sequentially from front to back.
[0028] Among them, the unwinding structure 2 is used to output the gauze 1, which can be an A-shaped unwinding frame.
[0029] Among them, the tension adjustment structure 3 is used to adjust the tension of the gauze 1 and flatten the gauze 1. Specifically, it includes multiple tension rollers, which is an existing structure.
[0030] Among them, the drying structure 4 is a drum dryer, which includes at least three drying drums (arranged in a left-right direction).
[0031] The correction structure 5 is used for correction. It includes a base, a correction frame on the base that can move left and right, a correction drive mechanism for driving the correction frame to move left and right, two correction rollers on the correction frame arranged side by side, and a gauze 1 for detection, etc. It is a conventional structure, and detailed description is omitted in this embodiment.
[0032] The slitting structure 6 includes a frame and a first traction roller, a second traction roller, and N-1 cutters arranged side-by-side. The first traction roller, second traction roller, and cutters are all arranged in a left-right direction. The first traction roller is located in front of and above the correction structure 5, and the second traction roller is located directly behind the first traction roller and above the third traction roller 71. The N-1 cutters are located directly in front of the intervals between the N take-up rollers, on the upper side of the yarn 1, and are specifically circular blades.
[0033] The traction structure 7 includes a cylinder, a third traction roller 71, a flattening roller 72, a reciprocating traction roller 73, two columns, and two slides. The two columns are located on the left and right sides of the yarn 1, respectively, and are both vertically oriented. The third traction roller 71, flattening roller 72, and reciprocating traction roller 73 are arranged sequentially along the conveying direction of the yarn 1, and are all oriented left-right. The third traction roller 71 is located below the slitting structure 6, specifically mounted on the frame of the slitting structure 6, and is a metal roller with a smooth surface. The flattening roller 72 is located directly behind the third traction roller 71, with its middle section bent backward. Its left and right ends are located at the lower part of the two columns, respectively. It is a plastic roller with a rough surface, and is used to flatten and separate the slit yarn 1 into left and right sections. The reciprocating traction roller 73 is located above the flattening roller 72 and in front of the multi-station winding structure 8. It reciprocates left and right with a range of 2-4 cm. Its left and right ends are respectively mounted on two slide blocks. The two slide blocks are slidably mounted on the upper part of two columns and can slide left and right on the columns. A cylinder is arranged in the left and right direction, between one column and the slide block on it. It is used to drive the corresponding slide block to reciprocate left and right (and thus drive the reciprocating traction roller 73 to reciprocate left and right).
[0034] The multi-station winding structure 8 includes a drive roller, a tension roller, a lifting structure (including two synchronously moving, vertically arranged cylinders), and N winding rollers on the tension roller, which is a conventional structure. N is an integer from 2 to 4. The drive roller, tension roller, and winding rollers are all arranged in a left-right direction. The winding rollers are fitted and fixed onto the tension roller. The distance between two adjacent yarn rolls on the multi-station winding structure 8 is 6-20 mm. The N strips of yarn 1, after being slit, are wound onto the N winding rollers to form N yarn rolls. The lower side of the yarn rolls rests against the upper side of the drive roller. The tension roller is located directly above the drive roller and is mounted on the lifting structure; it gradually rises as the yarn rolls increase in size. The multi-station winding structure 8 is a conventional structure, and detailed description is omitted in this embodiment.
[0035] Specifically, in this embodiment of the present invention, the gauze 1 passes over the upper side of the first traction roller, the upper side of the second traction roller, the lower side of the third traction roller 71 and the lower side of the flattening roller 72, and then winds upward from the rear side of the flattening roller 72, passes over the upper side of the reciprocating traction roller 73, and finally reaches the area between the lower side of the gauze roll and the drive roller.
[0036] In this embodiment, the conveying speed of the gauze 1 is 80-200 m / min, and the reciprocating traction roller 73 reciprocates at a frequency of 40-180 times / min.
[0037] Example 2
[0038] See Figure 2-3Example 2 provides a drying device for X-ray developing gauze, the structure of which is basically the same as that of Example 1, except that: in this example, a sliding rod fixing seat is provided on the front side of the column, and the sliding rod fixing seat is specifically a plate arranged in the left-right direction. Two fixing plates are arranged side by side on the sliding rod fixing seat. The fixing plates are arranged in the front-back direction and are fixed to the front side of the sliding rod fixing seat, and are specifically rectangular plates. Two sliding rods are provided between the two fixing plates, and both are arranged vertically. The two sliding rods are arranged side by side vertically and both are arranged in the left-right direction. The sliding seat is slidably mounted on the two sliding rods. The cylinder body is fixed on the column and is located outside the corresponding sliding rod fixing seat. The inner end of its telescopic rod is fixedly connected to the corresponding sliding seat. When the cylinder extends, the corresponding sliding seat abuts against the fixing plate on the inner side of the corresponding column (left or right column). When the cylinder retracts, the other sliding seat abuts against the fixing plate on the inner side of the other column (right or left column).
[0039] Example 3
[0040] Example 3 provides a drying device for X-ray developing gauze, which has a structure that is basically the same as that of Example 2, except that the cylinder in this example is located on the right-side column.
[0041] Example 4
[0042] Example 4 provides a drying device for X-ray developing gauze, the structure of which is basically the same as that of Example 2, except that: in this example, the slide rod fixing seat is adjustable left and right on the column, thereby adjusting the swing amplitude of the reciprocating traction roller 73. The left and right ends of the flattening roller 72 are adjustable left and right on the corresponding columns. Specifically, both ends of the slide rod fixing seat are provided with elongated holes along the left and right directions. The slide rod fixing seat is fixed to the column by locking bolts (arranged along the front and back directions) passing through the elongated holes. Loosening the locking bolts allows the slide rod fixing seat to be adjusted. Specifically, the front side of the column is provided with a fixing sleeve along the left and right directions. The rotating shaft at the end of the flattening roller 72 is inserted into the fixing sleeve on the corresponding side and locked by a locking member. Loosening the locking member allows the flattening roller 72 to be adjusted left and right.
[0043] Example 5
[0044] Example 5 provides a drying device for X-ray developing gauze, the structure of which is basically the same as that of Example 1, except that N is 2 in this example, so the multi-station winding structure 8 is a dual-station winding structure, with two winding rollers located on the left and right sides of the center line of the uncut gauze 1 and symmetrically arranged around the center line. There is one cutter, which is located at the center line of the uncut gauze 1, and the center line of the flattening roller 72 coincides with the center line of the uncut gauze 1.
[0045] Example 6
[0046] Example 6 provides a drying device for X-ray developing gauze, which has a structure that is basically the same as that of Example 1, except that the conveying speed of the gauze 1 in this example is 108 m / min, and the reciprocating traction roller 73 reciprocates at a frequency of 120 times / min.
[0047] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A drying device for X-ray developing gauze, comprising, from front to back, an unwinding structure (2), a tension adjusting structure (3), a drying structure (4), a web guiding structure (5), a slitting structure (6), a traction structure (7), and a multi-station winding structure (8), wherein the multi-station winding structure (8) comprises N winding rollers spaced apart on the left and right; characterized in that, The traction structure (7) includes a third traction roller (71), a flattening roller (72), and a reciprocating traction roller (73) arranged sequentially along the conveying direction of the yarn (1). The third traction roller (71), the flattening roller (72), and the reciprocating traction roller (73) are all arranged in the left-right direction. The third traction roller (71) is located below the slitting structure (6). The flattening roller (72) is located directly behind the third traction roller (71) and its middle part is bent backward. The reciprocating traction roller (73) is located above the flattening roller (72) and is located in front of the multi-station winding structure (8). It reciprocates in the left-right direction, and the amplitude of its left-right reciprocating movement is 2-4cm. The distance between two adjacent yarn rolls on the multi-station winding structure (8) is 6-20mm.
2. The drying apparatus for X-ray developing gauze according to claim 1, characterized in that, The drying structure (4) is a drum dryer.
3. The drying apparatus for X-ray developing gauze according to claim 2, characterized in that, The slitting structure (6) includes a frame and a first traction roller, a second traction roller and N-1 cutters arranged side by side on the left and right. The first traction roller, the second traction roller and the cutters are all arranged in the left and right direction. The first traction roller is located in front of and above the correction structure (5). The second traction roller is located directly behind the first traction roller and above the third traction roller (71). The N-1 cutters are located directly in front of the interval between the N take-up rollers and are located on the upper side of the yarn (1).
4. The drying apparatus for X-ray developing gauze according to claim 3, characterized in that, The multi-station winding structure (8) includes an active roller, a tension roller, a lifting structure, and N winding rollers on the tension roller. The active roller, tension roller, and winding rollers are all arranged in the left-right direction. The winding rollers are sleeved and fixed on the tension roller. The N strips of yarn (1) after being cut are wound on the N winding rollers to form N yarn rolls. The lower side of the yarn rolls abuts against the upper side of the active roller. The tension roller is located directly above the active roller and is set on the lifting structure. It gradually rises as the yarn rolls grow larger.
5. The drying apparatus for X-ray developing gauze according to claim 4, characterized in that, The yarn (1) passes over the upper side of the first traction roller, the upper side of the second traction roller, the lower side of the third traction roller (71) and the lower side of the flattening roller (72), and then winds upward from the rear side of the flattening roller (72), then passes over the upper side of the reciprocating traction roller (73), and finally reaches the lower side of the yarn roll between the drive roller and the drive roller.
6. The drying apparatus for X-ray developing gauze according to claim 4, characterized in that, If N is 2, then the multi-station winding structure (8) is a dual-station winding structure, with two winding rollers located on the left and right sides of the center line of the uncut yarn (1); the number of cutters is one and it is located at the center line of the uncut yarn (1), and the center line of the flattening roller (72) coincides with the center line of the uncut yarn (1).
7. The drying apparatus for X-ray developing gauze according to claim 3, characterized in that, The traction structure (7) also includes a cylinder, two columns and two slides. The third traction roller (71) is mounted on the frame of the cutting structure (6). The left and right ends of the flattening roller (72) are respectively located at the lower part of the two columns and can be adjusted left and right. The two slides are respectively slidably mounted on the upper part of the two columns and can slide left and right on the columns. The left and right ends of the reciprocating traction roller (73) are respectively mounted on the two slides. The cylinder is arranged in the left and right direction and is located between a column and the slide on it. It is used to drive the corresponding slide to reciprocate left and right.
8. The drying apparatus for X-ray developing gauze according to claim 7, characterized in that, The front side of the column is provided with a sliding rod fixing seat, which is adjustable left and right on the column. Two fixing plates are arranged side by side on the sliding rod fixing seat, and two sliding rods are arranged between the two fixing plates, both of which are vertically arranged. The two sliding rods are arranged side by side vertically and both are arranged in the left and right direction. The slide block is slidably mounted on the two sliding rods. The cylinder body is fixed on the column and is located outside the corresponding sliding rod fixing seat. The inner end of its telescopic rod is fixedly connected to the corresponding slide block. When the cylinder extends, the corresponding slide block abuts against the fixing plate on the inner side of the corresponding column. When the cylinder retracts, the other slide block abuts against the fixing plate on the inner side of the other column.
9. The drying apparatus for X-ray developing gauze according to claim 1, characterized in that, The flattening roller (72) is a plastic roller with a rough surface, and the reciprocating traction roller (73) is a metal roller with a smooth surface.
10. The drying apparatus for X-ray developing gauze according to claim 1, characterized in that, The conveying speed of the yarn (1) is 80-200m / min, and the reciprocating traction roller (73) reciprocates at a frequency of 40-180 times / min.