An asphalt testing device
By installing a fume extraction hood and a fume containment box connected to an exhaust fan in the asphalt experimental apparatus, the problem of asphalt fumes generated during the operation of the colloid mill was solved, the fumes were effectively discharged, and the laboratory environment and personnel health were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGXI JINTIANDI MODIFIED ASPHALT CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-05-22
AI Technical Summary
Existing laboratory asphalt colloid mills produce large amounts of asphalt fumes during operation, which endangers the health of laboratory personnel.
A fume extraction hood is installed above the feed hopper of the colloid mill, and a smoke-blocking box connected to an exhaust fan is installed below the feed hopper. The exhaust fan is used to discharge the asphalt fumes outside the laboratory.
It effectively reduces the concentration of asphalt fumes in the laboratory, improves the health of laboratory personnel, and avoids environmental pollution caused by asphalt fumes.
Smart Images

Figure CN224266863U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of asphalt testing equipment technology, and in particular to an asphalt testing device. Background Technology
[0002] With the rapid development of technology and the increasing demands for environmental protection, emulsified asphalt is being used more and more in road resurfacing. The temperature of both the soap solution and asphalt in emulsified asphalt needs to be precisely controlled. Controlling the ratio of soap solution to asphalt is one of the key factors in ensuring the quality and performance of emulsified asphalt. Therefore, in order to determine the ratio of soap solution to asphalt in emulsified asphalt, small-scale tests need to be conducted using an asphalt testing device before actual production.
[0003] Chinese patent document CN210496774U discloses a laboratory asphalt colloid mill. This laboratory asphalt colloid mill can precisely control the amount of asphalt used during feeding, ensuring the accuracy of the mixing ratio and the reliability of the test data. However, a large amount of asphalt fumes are generated during the heating of asphalt and the discharge of emulsified asphalt. Frequent inhalation of harmful asphalt fumes by laboratory personnel can cause significant harm to their health.
[0004] It is evident that existing technologies still need improvement and enhancement. Utility Model Content
[0005] The present invention provides an asphalt testing device, which aims to solve the problem that existing laboratory asphalt colloid mills generate a large amount of asphalt fumes during operation, and that laboratory asphalt colloid mills do not have the ability to extract asphalt fumes from the laboratory.
[0006] To achieve the above objectives, the solution provided by this utility model is as follows:
[0007] An asphalt testing apparatus includes a colloid mill, a feed hopper connected to the feed end of the colloid mill, and a discharge pipe connected to the discharge end of the colloid mill; it also includes:
[0008] A flue gas extraction hood is fixedly mounted above the feed hopper;
[0009] The first exhaust pipe is connected to the smoke extraction hood.
[0010] A smoke-blocking box is located below the feed hopper, and the top of the smoke-blocking box has an opening for the discharge pipe to extend into the smoke-blocking box.
[0011] The second exhaust pipe is connected to the smoke-blocking box;
[0012] An exhaust fan is connected to a first exhaust pipe and a second exhaust pipe.
[0013] Optionally, the smoke-blocking box includes a box body and a smoke-blocking door vertically inserted into the opening at the front of the box body.
[0014] Optionally, the top of the enclosure is provided with an observation window.
[0015] Optionally, the upper part of the smoke-blocking door is provided with a carrying handle.
[0016] Optionally, the discharge pipe includes a first discharge pipe and a second discharge pipe; the first discharge pipe is fixedly connected to the discharge end of the colloid mill; the second discharge pipe is detachably connected to the first discharge pipe, and the discharge end of the second discharge pipe extends into the smoke-blocking box through the opening.
[0017] Optionally, a limiting ring and a sealing ring are fitted onto the second discharge pipe; the limiting ring is fixedly fitted onto the second discharge pipe and is located above the sealing ring; the sealing ring is in contact with the top of the smoke-blocking box.
[0018] Optionally, the colloid mill includes a motor, a housing, a main shaft that is drivenly connected to the output shaft of the motor and disposed in the housing, a grinding chamber connected to the housing, a rotor disc sleeved on the main shaft and located in the grinding chamber, and a stator disc fixedly disposed in the grinding chamber and cooperating with the rotor disc.
[0019] Optionally, the asphalt testing apparatus further includes:
[0020] Support frame, the support frame supporting the chassis;
[0021] A drive pulley, which is coaxially arranged with the output shaft of the motor;
[0022] Driven pulley, the driven pulley is coaxially arranged with the main shaft;
[0023] A drive belt is wound around both the driving pulley and the driven pulley.
[0024] Beneficial effects:
[0025] This invention provides an asphalt testing device. By setting a fume extraction hood above the feed hopper of a colloid mill and setting a fume-blocking box below the feed hopper to accommodate the discharge pipe and connecting the fume-blocking box to a second exhaust pipe, the asphalt fumes escaping from the feed hopper and the asphalt fumes generated when the discharge pipe discharges material can be discharged outside the laboratory by an exhaust fan, reducing the concentration of asphalt fumes in the laboratory and improving the health of the experimental personnel. Attached Figure Description
[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0027] Figure 1 This is a schematic diagram of the asphalt testing apparatus provided by this utility model. Figure 1 .
[0028] Figure 2 This is a schematic diagram of the asphalt testing apparatus provided by this utility model. Figure 2 .
[0029] Figure 3 yes Figure 2 Enlarged view of part A in the middle.
[0030] Explanation of icon numbers:
[0031] 1-Colloid mill; 101-Motor; 102-Jar housing; 103-Spindle; 104-Grinding chamber;
[0032] 2-Feed hopper;
[0033] 3-Discharge pipe; 31-First discharge pipe; 32-Second discharge pipe;
[0034] 4- Smoke extraction hood; 5- First exhaust pipe;
[0035] 6-Smoke barrier box; 61-Box body; 62-Smoke baffle door; 621-Handle opening;
[0036] 7-Second exhaust pipe;
[0037] 8-Sealing ring; 9-Support frame; 10-Drive pulley; 11-Driven pulley; 12-Transmission belt; 13-Limit ring; 14-Receiving hopper. Detailed Implementation
[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0039] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in the embodiments of this utility model are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0040] It should also be noted that when a component is described as "fixed to" or "set on" another component, it can be directly on the other component or there may be an intervening component present. When a component is described as "connected to" another component, it can be directly connected to the other component or there may be an intervening component present.
[0041] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0042] Please see Figures 1 to 3 This utility model provides an asphalt testing device, including a colloid mill 1, a feed hopper 2, a discharge pipe 3, a flue gas extraction hood 4, a first exhaust pipe 5, a smoke blocking box 6, a second exhaust pipe 7, and an exhaust fan.
[0043] The colloid mill 1 has shearing, stirring, and mixing functions, enabling the asphalt and soap solution to be uniformly mixed to form stable emulsified asphalt. Therefore, after the experiment, the ratio of soap solution to asphalt during emulsified asphalt production can be determined by testing the performance of the emulsified asphalt. The fume extraction hood 4 is fixedly mounted above the feed hopper 2 and connected to the first exhaust pipe 5, which in turn is connected to an exhaust fan. Therefore, by mounting the fume extraction hood 4 above the feed hopper 2, the asphalt fumes escaping from the feed hopper 2 can be drawn into the first exhaust pipe 5, allowing the asphalt fumes to be discharged outside the laboratory through the first exhaust pipe 5 and the exhaust fan. This improves the laboratory environment and reduces the harm of asphalt fumes to laboratory personnel.
[0044] The smoke-blocking box 6 is located below the feed hopper 2, and the top of the smoke-blocking box 6 has an opening for the discharge pipe 3 to extend into the smoke-blocking box 6. The second exhaust pipe 7 is connected to the smoke-blocking box 6 and is also connected to the exhaust fan. Since the discharge pipe 3 releases a large amount of asphalt fumes when discharging emulsified asphalt, by setting up a smoke-blocking box 6 below the feed hopper 2 to accommodate the discharge pipe 3 and connecting the second exhaust pipe 7 to the smoke-blocking box 6, the asphalt fumes generated when the discharge pipe 3 discharges material can be prevented from entering the laboratory, and the asphalt fumes in the smoke-blocking box 6 can be discharged outside the laboratory by the exhaust fan, thereby further reducing the concentration of asphalt fumes in the laboratory and improving the health of the laboratory personnel.
[0045] Specifically, the exhaust fan can be part of an existing asphalt fume treatment system (e.g., CN218763437U), thereby enabling the asphalt fumes in the laboratory to be treated by the fume treatment system to meet the standards before being discharged, thus avoiding pollution of the environment by the asphalt fumes.
[0046] Specifically, the second exhaust pipe 7 can be connected to the first exhaust pipe 5, so that the asphalt fumes in the smoke-blocking box 6 can flow into the first exhaust pipe 5 and be discharged out of the laboratory together with the asphalt fumes drawn in by the smoke extraction hood 4 through the first exhaust pipe 5. Therefore, the length of the exhaust pipe can be reduced.
[0047] Optionally, the smoke-blocking box 6 includes a box body 61 and a smoke-blocking door 62 vertically inserted into the front opening of the box body 61. Laboratory personnel can open and close the smoke-blocking box 6 by moving the smoke-blocking door 62 up and down, ensuring that the receiving bucket 14 used to collect emulsified asphalt can be put into and taken out of the smoke-blocking box 6.
[0048] In order to facilitate the insertion of the smoke baffle 62 into the front of the housing 61, an insertion port for the smoke baffle 62 is provided on the top of the housing 61, so that the smoke baffle 62 can be inserted vertically.
[0049] Optionally, the top of the housing 61 is provided with an observation window. The discharge status of the discharge pipe 3 inside the housing 61 can be observed through the observation window. Preferably, when the experimenter observes through the observation window that the discharge port of the discharge pipe 3 is no longer discharging emulsified asphalt, the receiving bucket 14 can be removed from the housing 61, preventing the emulsified asphalt from dripping onto the ground and helping to maintain a clean laboratory environment.
[0050] Optionally, the upper part of the smoke baffle 62 is provided with a carrying handle 621. The carrying handle 621 can be an opening structure that extends through the upper part of the smoke baffle 62, or it can be a groove structure located on the front side of the upper part of the smoke baffle 62, thereby facilitating the experimenter to pick up and put down the smoke baffle 62.
[0051] Optionally, the discharge pipe 3 includes a first discharge pipe 31 and a second discharge pipe 32; the first discharge pipe 31 is fixedly connected to the discharge end of the colloid mill 1; the second discharge pipe 32 is detachably connected to the first discharge pipe 31 via a flange, and the discharge end of the second discharge pipe 32 extends into the smoke-blocking box 6 through the opening. This invention designs the discharge pipe 3 as having two detachable parts, so that when a part of the discharge pipe 3 (e.g., the first discharge pipe 31 or the second discharge pipe 32) is damaged or blocked, it is not necessary to completely remove the discharge pipe 3, thus facilitating maintenance and cleaning.
[0052] Furthermore, designing the discharge pipe 3 as two detachable parts facilitates placing the discharge port of the discharge pipe 3 inside the smoke-blocking box 6. Before installing the smoke-blocking box 6 below the feed hopper 2, the second discharge pipe 32 can be installed on the smoke-blocking box 6 first, and then the first discharge pipe 31 and the second discharge pipe 32 can be assembled, thereby ensuring that the discharge port of the discharge pipe 3 is located inside the smoke-blocking box 6.
[0053] Optionally, a limiting ring 13 and a sealing ring 8 are fitted onto the second discharge pipe 32; the limiting ring 13 is fixedly fitted onto the second discharge pipe 32 and is located above the sealing ring 8; when the second discharge pipe 32 is assembled onto the smoke-blocking box 6, the limiting ring 13 presses the sealing ring 8 downward, so that the sealing ring can contact the top of the smoke-blocking box 6, thereby sealing the opening at the top of the smoke-blocking box 6 and preventing asphalt fumes from leaking out from the opening at the top of the smoke-blocking box 6.
[0054] Optionally, the colloid mill 1 includes a motor 101, a housing 102, a main shaft 103 connected to the output shaft of the motor 101 and disposed within the housing 102, a grinding chamber 104 connected to the housing 102, a rotor disc (not shown in the figure) sleeved on the main shaft 103 and located within the grinding chamber 104, and a stator disc (not shown in the figure) fixedly disposed within the grinding chamber 104 and cooperating with the rotor disc. The feed hopper 2 and the discharge pipe 3 are both connected to the grinding chamber 104. When the motor 101 is working, it drives the main shaft 103 and the rotor disc to rotate at high speed, while the stator disc remains stationary. Therefore, when the mixture of soap solution and asphalt is fed into the grinding chamber 104, and the mixture is located in the gap between the stator disc and the high-speed rotating rotor disc, the mixture is subjected to strong shearing and frictional forces, thereby effectively emulsifying, dispersing, homogenizing, and pulverizing it to form stable emulsified asphalt.
[0055] Optionally, the asphalt testing apparatus further includes a support frame 9, a driving pulley 10, a driven pulley 11, and a transmission belt 12.
[0056] The support frame 9 is used to support the machine box 102, so that the colloid mill 1 can be set at a high position, which is convenient for collecting emulsified asphalt, and also allows the discharge port of the discharge pipe 3 to extend into the smoke-blocking box 6.
[0057] The driving pulley 10 is coaxially arranged with the output shaft of the motor 101, and the driven pulley 11 is coaxially arranged with the main shaft 103. The transmission belt 12 is wound around both the driving pulley 10 and the driven pulley 11. The driving pulley 10, the driven pulley 11, and the transmission belt 12 wound around both the driving pulley 10 and the driven pulley 11 constitute a belt drive mechanism. This ensures that the colloid mill 1 can work when it is installed at a high position, and also reduces the load on the support frame 9, thus preventing safety hazards in the laboratory.
[0058] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. An asphalt testing apparatus, comprising a colloid mill (1), a feed hopper (2) connected to the feed end of the colloid mill (1), and a discharge pipe (3) connected to the discharge end of the colloid mill (1); characterized in that, Also includes: A flue gas suction hood (4) is fixedly mounted above the feed hopper (2); The first exhaust pipe (5) is connected to the smoke extraction hood (4); Smoke-blocking box (6), the smoke-blocking box (6) is located below the feed hopper (2), and the top of the smoke-blocking box (6) is provided with an opening for the feed pipe (3) to extend into the smoke-blocking box (6); The second exhaust pipe (7) is connected to the smoke blocking box (6); An exhaust fan is connected to the first exhaust pipe (5) and the second exhaust pipe (7).
2. The asphalt testing apparatus according to claim 1, characterized in that, The smoke-blocking box (6) includes a box body (61) and a smoke-blocking door (62) vertically inserted into the front opening of the box body (61).
3. The asphalt testing apparatus according to claim 2, characterized in that, The top of the housing (61) is provided with an observation window (15).
4. The asphalt testing apparatus according to claim 2, characterized in that, The smoke-blocking door (62) is provided with a handle (621) at the top.
5. The asphalt testing apparatus according to claim 1, characterized in that, The discharge pipe (3) includes a first discharge pipe (31) and a second discharge pipe (32); the first discharge pipe (31) is fixedly connected to the discharge end of the colloid mill (1); the second discharge pipe (32) is detachably connected to the first discharge pipe (31), and the discharge end of the second discharge pipe (32) extends into the smoke-blocking box (6) through the opening.
6. The asphalt testing apparatus according to claim 5, characterized in that, A limiting ring (13) and a sealing ring (8) are fitted on the second discharge pipe (32); the limiting ring (13) is fixedly fitted on the second discharge pipe (32), and the limiting ring (13) is located above the sealing ring (8); the sealing ring (8) is in contact with the top of the smoke-blocking box (6).
7. The asphalt testing apparatus according to claim 1, characterized in that, The colloid mill (1) includes a motor (101), a housing (102), a main shaft (103) that is drivenly connected to the output shaft of the motor (101) and is disposed in the housing (102), a grinding chamber (104) connected to the housing (102), a rotor disc that is sleeved on the main shaft (103) and located in the grinding chamber (104), and a stator disc that is fixedly disposed in the grinding chamber (104) and cooperates with the rotor disc.
8. The asphalt testing apparatus according to claim 7, characterized in that, Also includes: A support frame (9) supports the chassis (102); A drive pulley (10) is coaxially arranged with the output shaft of the motor (101); Driven pulley (11), the driven pulley (11) is coaxially arranged with the main shaft (103); A drive belt (12) is wound around both the driving pulley (10) and the driven pulley (11).