Cleaning device for mushroom processing

Abstract

The utility model relates to the technical field of food processing equipment, in particular to a cleaning device for mushroom processing. According to the technical scheme, the device comprises a fixing frame, a cleaning box, a transferring frame, a conveying mechanism, a flushing frame, a disturbance mechanism and a control cabinet, the cleaning box is fixedly connected to one side of the fixing frame, the transferring frame is fixedly connected to the side, located on the cleaning box, of the fixing frame, the conveying mechanism is arranged between the transferring frame and the cleaning box, and the flushing frame is fixedly connected to the transferring frame; a plurality of nozzles are arranged on the flushing frame at equal intervals, a cleaning net is arranged in the cleaning box, and a disturbance mechanism is arranged on the cleaning net of the cleaning box; when the mushroom cleaning device works, the driving motor drives the conveying belt to operate, meanwhile, the turbulent flow frame is driven by the synchronous wheel and the synchronous belt to rotate in the cleaning box, stable conveying of mushrooms from the cleaning box to the transfer frame is achieved, the mushrooms can be turned over through the turbulent flow frame, and the cleaning effect is enhanced; and the washing frame on the transfer frame is used for carrying out secondary washing on the conveyed mushrooms through the spray heads, so that the cleanliness is further improved.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, specifically a cleaning device for mushroom processing. Background Technology

[0002] Cleaning is a crucial step in mushroom processing to ensure product quality. Mushrooms have an uneven surface, making them prone to retaining soil, impurities, and microorganisms; furthermore, their delicate flesh is easily damaged.

[0003] Traditional cleaning methods have many limitations: manual cleaning is time-consuming, labor-intensive, and inefficient, making it difficult to meet the needs of large-scale processing. Furthermore, the cleaning effect is affected by variations in manual operation, resulting in inconsistent cleanliness. Existing mechanical cleaning equipment mostly uses spray or agitation structures. Spray cleaning is ineffective at removing impurities from crevices, while agitation equipment is prone to damaging mushrooms due to excessive speed or rigid structure, affecting product quality. In some equipment, the conveying and cleaning processes operate independently, requiring multiple power sources, which not only leads to high energy consumption but also increases processing losses due to mismatched rhythms causing mushroom accumulation or conveying blockages. Therefore, we propose a mushroom cleaning device to address these problems. Utility Model Content

[0004] The purpose of this invention is to provide a cleaning device for mushroom processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for mushroom processing, comprising a fixed frame, a cleaning box, a transfer frame, a conveying mechanism, a rinsing frame, a disturbance mechanism, and a control cabinet. The cleaning box is fixedly connected to one side of the fixed frame, and the transfer frame is fixedly connected to one side of the fixed frame and the cleaning box. A conveying mechanism is provided between the transfer frame and the cleaning box, and the rinsing frame is fixedly connected to the transfer frame. Multiple nozzles are arranged at equal intervals on the rinsing frame, and a cleaning screen is provided inside the cleaning box. A disturbance mechanism is provided on the cleaning screen within the cleaning box.

[0006] Preferably, the conveying mechanism includes a drive motor, a drive shaft, a conveyor belt, a main conveyor roller, guide plates, a limiting frame, and a secondary conveyor roller. The transfer frame has a trapezoidal structure. A drive motor is fixedly connected to one side of the transfer frame, and a drive shaft is fixedly connected to the output end of the drive motor. A main conveyor roller is arranged between the drive shaft and the transfer frame, and a secondary conveyor roller is movably connected to the side of the transfer frame near the cleaning tank. A conveyor belt is sleeved on the secondary conveyor roller and the main conveyor roller, and multiple guide plates are arranged at equal intervals on the conveyor belt. A limiting frame is fixedly connected to the middle of the transfer frame, and the conveyor belt is located on the limiting frame.

[0007] Preferably, the disturbance mechanism includes a baffle frame, a rotating rod, a synchronous belt, a first synchronous pulley, and a second synchronous pulley. The baffle frame is movably connected inside the cleaning tank. The baffle frame passes through the cleaning tank and is fixedly connected to the first synchronous pulley. The rotating rod passes through the transfer frame from one end of the conveyor roller and is fixedly connected to it. The second synchronous pulley is fixedly connected to the rotating rod. The synchronous belt is sleeved on the second synchronous pulley and the first synchronous pulley.

[0008] Preferably, a water pump is fixedly connected to the fixed frame below the transfer frame, and a delivery pipe is fixedly connected to the output end of the water pump. The water pump is connected to a cleaning tank and a rinsing frame through the delivery pipe, and an input pipe is fixedly connected to the input end of the water pump, which is connected to an external water supply device.

[0009] Preferably, a drain pipe is provided at the bottom of the cleaning tank, and a solenoid valve is provided on the drain pipe.

[0010] Preferably, a control cabinet is fixedly connected to one side of the transfer frame, and the control cabinet is electrically connected to the water pump, drive motor and solenoid valve.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. When the drive motor starts and drives the main conveyor roller to rotate, the conveyor belt fitted between the main conveyor roller and the secondary conveyor roller runs accordingly. At the same time, the secondary conveyor roller rotates synchronously, and the second synchronous wheel on the rotating rod rotates synchronously. The second synchronous wheel transmits power to the first synchronous wheel outside the washing tank through the synchronous belt. The first synchronous wheel is fixedly connected to the baffle frame that runs through the washing tank, thereby driving the baffle frame to rotate inside the washing tank. When the baffle frame rotates, it has the following effects on the mushrooms on the washing net: it prevents the mushrooms from piling up, ensures that the surface of each mushroom can fully contact the washing water, enhances the water flow disturbance, accelerates the removal of impurities from the mushrooms, and prevents impurities from re-attaching. It simulates the action of manual washing, gently agitates the mushrooms, reduces mechanical damage, and is suitable for fragile ingredients such as mushrooms.

[0013] 2. The drive motor, as the power source, is fixed on one side of the trapezoidal transfer frame. After being powered on, it outputs rotational power. The drive shaft is directly connected to the output end of the drive motor of the main conveyor roller. The drive shaft drives the main conveyor roller to rotate synchronously. The conveyor belt and the main conveyor roller are driven by friction to run the conveyor belt sleeved on them. After being cleaned, the mushrooms in the cleaning box are guided by the guide plate and conveyed to the next process by the conveyor belt. During the conveying process, when the mushrooms move with the conveyor belt to the bottom of the rinsing frame, the high-pressure water jet from the nozzles rinses the mushrooms a second time. At this time, the guide plate keeps the mushrooms relatively still, improving the rinsing effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a top view of the conveying mechanism in this utility model;

[0016] Figure 3 for Figure 2 Schematic diagram of the cross section along the AA direction;

[0017] Figure 4 This is a schematic diagram of the disturbance mechanism in this utility model.

[0018] In the diagram: 1. Fixed frame; 2. Cleaning tank; 3. Transfer frame; 4. Conveying mechanism; 401. Drive motor; 402. Drive shaft; 403. Conveyor belt; 404. Main conveyor roller; 405. Guide plate; 406. Limiting frame; 407. Slave conveyor roller; 5. Washing frame; 6. Nozzle; 7. Cleaning screen; 8. Agitation mechanism; 801. Agitator frame; 802. Rotating rod; 803. Synchronous belt; 804. First synchronous pulley; 805. Second synchronous pulley; 9. Control cabinet; 10. Water pump; 11. Conveying pipe; 12. Input pipe. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0020] like Figures 1-4 As shown, the present invention proposes a cleaning device for mushroom processing, comprising a fixed frame 1, a cleaning box 2, a transfer frame 3, a conveying mechanism 4, a rinsing frame 5, a disturbance mechanism 8, and a control cabinet 9. The cleaning box 2 is fixedly connected to one side of the fixed frame 1, and the transfer frame 3 is fixedly connected to the fixed frame 1 to the side of the cleaning box 2. A conveying mechanism 4 is provided between the transfer frame 3 and the cleaning box 2, and the rinsing frame 5 is fixedly connected to the transfer frame 3. Multiple nozzles 6 are arranged at equal intervals on the rinsing frame 5, and a cleaning net 7 is provided inside the cleaning box 2. The disturbance mechanism 8 is provided on the cleaning net 7 in the cleaning box 2.

[0021] In an optional embodiment, the conveying mechanism 4 includes a drive motor 401, a drive shaft 402, a conveyor belt 403, a main conveyor roller 404, a guide plate 405, a limiting frame 406, and a secondary conveyor roller 407. The transfer frame 3 has a trapezoidal structure. The drive motor 401 is fixedly connected to one side of the transfer frame 3. The output end of the drive motor 401 is fixedly connected to the drive shaft 402. The main conveyor roller 404 is arranged between the drive shaft 402 and the transfer frame 3. The secondary conveyor roller 407 is movably connected to the side of the transfer frame 3 near the cleaning tank 2. The conveyor belt 403 is sleeved on the secondary conveyor roller 407 and the main conveyor roller 404. Multiple guide plates 405 are arranged at equal intervals on the conveyor belt 403. The limiting frame 406 is fixedly connected to the middle of the transfer frame 3. The conveyor belt 403 is located on the limiting frame 406.

[0022] The drive motor 401 serves as a power source and is fixed on one side of the trapezoidal transfer frame 3. After being powered on, it outputs rotational power. The drive shaft 402 and the main conveyor roller 404 are directly connected at the output end of the drive motor 401. The drive shaft drives the main conveyor roller 404 to rotate synchronously. The conveyor belt 403 and the main conveyor roller 404 are driven by friction to run. After being cleaned, the mushrooms in the cleaning box 2 are guided by the guide plate 405 and conveyed to the next process by the conveyor belt 403. During the conveying process, when the mushrooms move with the conveyor belt 403 to the bottom of the rinsing frame 5, the high-pressure water jet from the nozzle 6 performs a secondary rinse on the mushrooms. At this time, the guide plate 405 keeps the mushrooms relatively still, improving the rinsing effect.

[0023] In an optional embodiment, the disturbance mechanism 8 includes a baffle frame 801, a rotating rod 802, a synchronous belt 803, a first synchronous pulley 804, and a second synchronous pulley 805. The baffle frame 801 is movably connected inside the cleaning tank 2. The baffle frame 801 passes through the cleaning tank 2 and is fixedly connected to the first synchronous pulley 804. The rotating rod 802 passes through the transfer frame 3 from one end of the conveyor roller 407 and is fixedly connected to the rotating rod 802. The second synchronous pulley 805 is fixedly connected to the rotating rod 802. The synchronous belt 803 is sleeved on the second synchronous pulley 805 and the first synchronous pulley 804.

[0024] When the drive motor 401 starts and drives the main conveyor roller 404 to rotate, the conveyor belt 403, which is sleeved between the main conveyor roller 404 and the secondary conveyor roller 407, runs accordingly. At the same time, the secondary conveyor roller 407 rotates synchronously, and the second synchronous wheel 805 on the rotating rod 802 rotates synchronously. The second synchronous wheel 805 transmits power to the first synchronous wheel 804 outside the washing tank 2 through the synchronous belt 803. The first synchronous wheel 804 is fixedly connected to the baffle 801 that runs through the washing tank 2, thereby driving the baffle 801 to rotate inside the washing tank. When the baffle 801 rotates, it has the following effects on the mushrooms on the washing net 7: it prevents the mushrooms from piling up, ensures that the surface of each mushroom can fully contact the washing water, enhances the water flow disturbance, accelerates the removal of impurities from the mushrooms, and prevents impurities from re-attaching. It simulates the action of manual washing, gently agitates the mushrooms, reduces mechanical damage, and is suitable for fragile ingredients such as mushrooms.

[0025] In an optional embodiment, a water pump 10 is fixedly connected to the fixed frame 1 below the transfer frame 3. The output end of the water pump 10 is fixedly connected to a delivery pipe 11. The water pump 10 is connected to the cleaning tank 2 and the rinsing frame 5 through the delivery pipe 11. The input end of the water pump 10 is fixedly connected to an input pipe 12, which is connected to an external water supply device.

[0026] In an optional embodiment, a drain pipe is provided below the cleaning tank 2, and a solenoid valve is provided on the drain pipe.

[0027] In an optional embodiment, a control cabinet 9 is fixedly connected to one side of the transfer frame 3, and the control cabinet 9 is electrically connected to the water pump 10, the drive motor 401 and the solenoid valve.

[0028] The working principle of this utility model is as follows: When the drive motor 401 starts and drives the main conveyor roller 404 to rotate, the conveyor belt 403 sleeved between the main conveyor roller 404 and the secondary conveyor roller 407 runs accordingly. At the same time, the secondary conveyor roller 407 rotates synchronously, and the second synchronous wheel 805 on the rotating rod 802 rotates synchronously. The second synchronous wheel 805 transmits power to the first synchronous wheel 804 outside the washing box 2 through the synchronous belt 803. The first synchronous wheel 804 is fixedly connected to the baffle 801 that passes through the washing box 2, thereby driving the baffle 801 to rotate inside the washing box. When the baffle 801 rotates, it has the following effects on the mushrooms on the washing net 7: it prevents the mushrooms from piling up, allows each mushroom surface to fully contact the washing water, enhances the water flow disturbance, accelerates the removal of impurities from the mushrooms, and prevents impurities from re-attaching. It simulates the action of manual washing, gently agitates the mushrooms, reduces mechanical damage, and is suitable for fragile ingredients such as mushrooms.

[0029] Meanwhile, after being cleaned, the mushrooms in the cleaning box 2 are conveyed to the next process by the guide plate 405 and the conveyor belt 403. During the conveying process, when the mushrooms move to the bottom of the washing rack 5 with the conveyor belt 403, the high-pressure water jet from the nozzle 6 washes the mushrooms a second time. At this time, the guide plate 405 keeps the mushrooms relatively still, improving the washing effect.

[0030] It should be understood that the specific embodiments described above are for illustrative purposes or to explain the principles of this utility model, and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A cleaning device for mushroom processing, characterized in that: The system includes a fixed frame (1), a cleaning tank (2), a transfer frame (3), a conveying mechanism (4), a rinsing frame (5), a disturbance mechanism (8), and a control cabinet (9). The cleaning tank (2) is fixedly connected to one side of the fixed frame (1), and the transfer frame (3) is fixedly connected to one side of the fixed frame (1) and the cleaning tank (2). A conveying mechanism (4) is provided between the transfer frame (3) and the cleaning tank (2), and a rinsing frame (5) is fixedly connected to the transfer frame (3). Multiple nozzles (6) are arranged at equal intervals on the rinsing frame (5), and a cleaning net (7) is provided inside the cleaning tank (2). A disturbance mechanism (8) is provided on the cleaning net (7) of the cleaning tank (2).

2. The cleaning device for mushroom processing according to claim 1, characterized in that: The conveying mechanism (4) includes a drive motor (401), a drive shaft (402), a conveyor belt (403), a main conveyor roller (404), a guide plate (405), a limiting frame (406), and a secondary conveyor roller (407). The transfer frame (3) has a trapezoidal structure. The drive motor (401) is fixedly connected to one side of the transfer frame (3). The output end of the drive motor (401) is fixedly connected to the drive shaft (402). The drive shaft (402) is located at the transfer frame. (3) A main conveyor roller (404) is provided between them, and a secondary conveyor roller (407) is movably connected to the side of the transfer frame (3) near the cleaning box (2). A conveyor belt (403) is sleeved on the secondary conveyor roller (407) and the main conveyor roller (404), and multiple guide plates (405) are provided at equal intervals on the conveyor belt (403). A limit frame (406) is fixedly connected to the middle of the transfer frame (3), and the conveyor belt (403) is located on the limit frame (406).

3. The cleaning device for mushroom processing according to claim 1, characterized in that: The disturbance mechanism (8) includes a turbulence frame (801), a rotating rod (802), a synchronous belt (803), a first synchronous pulley (804), and a second synchronous pulley (805). The turbulence frame (801) is movably connected inside the cleaning tank (2). The turbulence frame (801) passes through the cleaning tank (2) and is fixedly connected to the first synchronous pulley (804). The rotating rod (802) is fixedly connected to the transfer frame (3) from one end of the conveyor roller (407). The second synchronous pulley (805) is fixedly connected to the rotating rod (802). The synchronous belt (803) is sleeved on the second synchronous pulley (805) and the first synchronous pulley (804).

4. The cleaning device for mushroom processing according to claim 1, characterized in that: The fixed frame (1) is fixedly connected to a water pump (10) below the transfer frame (3). The output end of the water pump (10) is fixedly connected to a delivery pipe (11). The water pump (10) is connected to a cleaning tank (2) and a rinsing frame (5) through the delivery pipe (11). The input end of the water pump (10) is fixedly connected to an input pipe (12), which is connected to an external water supply device.

5. A cleaning device for mushroom processing according to claim 4, characterized in that: The cleaning tank (2) is provided with a drain pipe at the bottom and a solenoid valve is provided on the drain pipe.

6. The cleaning device for mushroom processing according to claim 5, characterized in that: The transfer frame (3) is fixedly connected to a control cabinet (9) on one side, and the control cabinet (9) is electrically connected to the water pump (10), the drive motor (401) and the solenoid valve.

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