A paint dilution device for paint production

Abstract

This utility model relates to the field of paint production technology and discloses a paint dilution device for paint production. It includes a support frame leg, a paint dilution cylinder fixedly mounted on the top of the support frame leg, an arched base on one side of the support frame leg, and a top cover fixedly mounted on the top of the paint dilution cylinder. A paint inlet pipe is connected to the top of the top cover. By incorporating a lifting hydraulic cylinder, a control movement column, and a spring, the relative positions of the water inlet connecting groove and the control water inlet holes one and two can be precisely adjusted. The lifting stroke of the hydraulic cylinder can be set via a control box according to the type of paint, initial concentration, and target dilution ratio, thereby controlling the flow rate and total amount of diluent entering the paint dilution cylinder. This effectively avoids the problem of excessive or insufficient diluent addition due to human error or inaccurate valve adjustment, thus improving paint quality.

Description

Technical Field

[0001] This utility model relates to the field of coating production technology, specifically a coating dilution device for coating production. Background Technology

[0002] Coatings, as materials that can be applied to the surface of objects to form a continuous, strong, protective, decorative, or special-performance solid film, play an extremely important role in modern life and industrial production. In the early days, coatings were mainly made from vegetable oils or natural lacquer, hence the common name "oil paint." With the booming development of the petrochemical industry and the continuous advancement of chemical synthesis technology, coatings today have long since transcended their traditional scope. Many products are now chemically synthesized, encompassing a wider variety of types and applications, making the term "coating" more appropriate. It includes various types such as water-based and oil-based paints, and is widely used as a key material in many fields such as construction, automobile manufacturing, shipbuilding, and furniture production. Different application scenarios place significantly different performance requirements on coatings. For example, architectural exterior wall coatings need good weather resistance and stain resistance, while automotive coatings have high requirements for gloss, hardness, and scratch resistance. To meet these diverse performance needs, the dilution process in coating production is crucial. A proper dilution ratio can adjust key indicators of the coating, such as viscosity, drying speed, and coating performance, thereby ensuring that the coating achieves the expected results during use.

[0003] Traditional paint dilution methods primarily rely on manual operation. Workers judge the paint-to-thinner ratio based on experience and manually add and stir. Firstly, manual operation has limited precision, making it difficult to guarantee consistent dilution ratios each time. Even experienced workers are affected by factors such as mood and fatigue, leading to performance variations between different batches of paint. This not only increases the difficulty of product quality control but may also reduce customer satisfaction. Secondly, manual stirring is inefficient and cannot meet the demands of large-scale industrial production. With technological advancements, some paint manufacturers have begun to adopt mechanized dilution equipment.

[0004] However, existing paint dilution equipment still has some shortcomings. Some equipment lacks precision in controlling the amount of thinner added, failing to meet the precision requirements of high-end paint production. It also cannot monitor various parameters during the dilution process in real time, such as dilution ratio and mixing uniformity, making it difficult to identify and resolve problems promptly. Furthermore, some equipment has an unreasonable stirring structure design, resulting in poor stirring effect and inadequate mixing of paint and thinner. This may lead to localized unevenness in the paint during use, affecting the quality and appearance of the coating. Therefore, it is necessary to design a paint dilution device for paint production. Utility Model Content

[0005] The purpose of this invention is to provide a paint dilution device for paint production, which solves the technical problems of inaccurate control of diluent addition and uneven stirring, thereby improving paint quality and production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a paint dilution device for paint production, comprising a support frame leg, a paint dilution cylinder fixedly installed on the top of the support frame leg, an arched base provided on one side of the support frame leg, a top cover fixedly installed on the top of the paint dilution cylinder, a paint inlet pipe connected to the top of the top cover, a discharge pipe connected to the bottom of the paint dilution cylinder, and a control valve sleeved on the outer wall of the discharge pipe, a dilution water tank box fixedly installed on the top of the arched base, and a control box fixedly installed on the front of the dilution water tank box; a stirring dilution assembly, the stirring dilution assembly being disposed inside the dilution water tank box and inside and above the paint dilution cylinder; the stirring dilution assembly comprising: a volume control dilution part, the volume control dilution part being disposed inside the dilution water tank box and above the paint dilution cylinder; and a stirring part, the stirring part being disposed above and inside the paint dilution cylinder, and the stirring part being disposed above and to one side of the volume control dilution part.

[0007] Preferably, the controlled dilution part includes: a support plate, which is fixedly installed on one outer wall of the dilution water tank box; a water pump, which is set at the bottom of the inner wall of the dilution water tank box via a support seat; an L-shaped support plate is provided above the support plate, and the L-shaped support plate is fixedly installed on the top of the top cover; an addition control sleeve is fixedly installed on the top of the L-shaped support plate; the top of the addition control sleeve has a movable through hole, and the movable through hole movably passes through the L-shaped support plate.

[0008] Preferably, a control volume moving column is provided inside the movable perforation, and a spring is sleeved on the outer wall of the control volume moving column. The two ends of the spring are respectively fixedly installed at the bottom of the L-shaped support plate and the bottom of the control volume moving column. A lifting hydraulic cylinder is fixedly installed at the top of the support plate, and the connecting end of the lifting hydraulic cylinder is fixedly connected to the bottom of the control volume moving column through the support column.

[0009] Preferably, the top of the volume control moving column is provided with a water inlet connecting groove, the inner wall of the water inlet connecting groove is provided with a volume control water inlet hole one, the outer wall of the volume control sleeve is provided with a volume control water inlet hole two, and the volume control water inlet hole one and the volume control water inlet hole two are compatible with each other. The volume control water inlet hole two is internally connected to a dilution water inlet pipe, and the other end of the dilution water inlet pipe is connected to the top cover.

[0010] Preferably, the outer wall of the dilution inlet pipe is fitted with a control valve, the connection port of the delivery pump is connected to a telescopic delivery pipe, and the other end of the telescopic delivery pipe is connected to the interior of the inlet connection groove. The outer wall of the telescopic delivery pipe is fitted with a sealing ring, and the sealing ring is located at the top of the addition control sleeve.

[0011] Preferably, the stirring part includes: a motor, which is located above the top cover; a detection connecting pipe, which is connected to the outer wall of the paint dilution cylinder and is used to extract the diluted liquid for detection; the output end of the motor is provided with a stirring dilution rod through a coupling, and the stirring dilution rod moves through the top of the top cover and extends into the interior of the paint dilution cylinder, and a mounting cylinder is fixedly installed at the bottom of the stirring dilution rod, and mounting rods are fixedly installed at equal intervals on the outer circumference of the mounting cylinder.

[0012] Preferably, a stirring ring is fixedly installed at the other end of the mounting rod, and an irregularly shaped connecting frame rod is fixedly installed on the outer wall of the stirring and diluting rod through the mounting ring. The irregularly shaped connecting frame rod is symmetrically trapezoidal, and a stirring scraper is sleeved on the outer wall of the irregularly shaped connecting frame rod.

[0013] This utility model provides a paint dilution device for paint production. It has the following beneficial effects:

[0014] (1) This utility model, by setting up a lifting hydraulic cylinder, a control volume moving column, and a spring, can accurately adjust the relative position of the water inlet connecting groove and the control volume water inlet hole one and control volume water inlet hole two. According to the type of paint, initial concentration, and target dilution ratio, the lifting stroke of the lifting hydraulic cylinder can be set through the control box, thereby controlling the flow rate and total amount of diluent entering the paint dilution cylinder. This effectively avoids the problem of excessive or insufficient diluent addition caused by human operation error or inaccurate valve adjustment. At the same time, the conveying part composed of the conveying pump, the telescopic conveying pipe, and the control valve provides a guarantee for the stable delivery of diluent. The telescopic conveying pipe can flexibly extend and retract during the lifting and lowering of the control volume moving column, ensuring the sealing and stability of the connection, avoiding diluent leakage, and achieving the effect of improving the quality of paint.

[0015] (2) This utility model is equipped with a motor-driven stirring and diluting rod that rotates at high speed, which drives the mounting cylinder, mounting rod, stirring ring, irregular connecting frame rod, and stirring scraper to work together. The stirring ring forms a large-scale circumferential stirring flow field in the paint dilution cylinder, which can quickly disperse the paint and diluent and accelerate the initial mixing of the two. With the help of the irregular connecting frame rod and stirring scraper, it can move closely to the inner wall of the paint dilution cylinder, effectively preventing the paint and diluent from adhering and accumulating on the cylinder wall, ensuring that the material around the cylinder wall can also fully participate in the mixing, avoiding the occurrence of mixing dead corners. At the same time, the detection and connecting pipe can timely understand the dilution degree and mixing state of the paint, effectively reducing the waste of raw materials and the decline in production efficiency caused by unqualified dilution, and achieving the effect of improving the paint production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the structure of a paint dilution device for paint production according to this utility model;

[0018] Figure 3 This is a side view of the structure of the stirring and dilution section of a paint dilution device for paint production according to this utility model;

[0019] Figure 4 An exploded view of the structure of a paint dilution device for paint production according to this utility model, showing the addition of a volume control section.

[0020] In the diagram: 1 Support leg, 11 Arched base, 2 Paint dilution cylinder, 3 Top cover, 4 Paint inlet pipe, 5 Discharge pipe, 6 Dilution water tank box, 7 Control box, 8 Mixing and dilution assembly, 81 Control dilution part, 811 Support plate, 812 L-shaped support plate, 813 Add control sleeve, 814 Moving perforation, 815 Control moving column, 816 Spring, 817 Lifting hydraulic cylinder, 818 Water inlet connection groove, 819 Control water inlet hole one, 8110 Control water inlet hole two, 8111 Dilution water inlet pipe, 8112 Control valve, 8113 Water pump, 8114 Telescopic conveying pipe, 82 Mixing part, 821 Motor, 822 Mixing and dilution rod, 823 Mounting cylinder, 824 Mounting rod, 825 Mixing ring, 826 Irregular connecting frame rod, 827 Mixing scraper, 828 Detection and connecting pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Example

[0023] Based on the existing problems of inaccurate control of diluent addition and uneven mixing, the preferred embodiment of the paint dilution device for paint production provided by this utility model is as follows: Figure 1-4 The image shows a paint dilution device for paint production, comprising a support leg 1, a paint dilution cylinder 2 fixedly mounted on the top of the support leg 1, an arched base 11 on one side of the support leg 1, a top cover 3 fixedly mounted on the top of the paint dilution cylinder 2, a paint inlet pipe 4 connected to the top of the top cover 3, a discharge pipe 5 connected to the bottom of the paint dilution cylinder 2, and a control valve sleeved on the outer wall of the discharge pipe 5; a dilution water tank box 6 fixedly mounted on the top of the arched base 11, and a control box 7 fixedly mounted on the front of the dilution water tank box 6; and a stirring and dilution assembly 8, which is disposed inside the dilution water tank box 6 and inside and above the paint dilution cylinder 2; the stirring and dilution assembly 8 includes: a volume control dilution part 81, which is disposed inside the dilution water tank box 6 and above the paint dilution cylinder 2; and a stirring part 82, which is disposed above and inside the paint dilution cylinder 2, and above and to one side of the volume control dilution part 81.

[0024] The volume control dilution part 81 includes: a support plate 811, which is fixedly installed on one side of the outer wall of the dilution water tank box 6; a water pump 8113, which is set at the bottom of the inner wall of the dilution water tank box 6 via a support seat; an L-shaped support plate 812 is provided above the support plate 811, and the L-shaped support plate 812 is fixedly installed on the top of the top cover 3. An addition volume control sleeve 813 is fixedly installed on the top of the L-shaped support plate 812. The addition volume control sleeve 813 has a movable through hole 814 on its top, and the movable through hole 814 movably passes through the L-shaped support plate 812.

[0025] The movable perforation 814 is equipped with a control volume moving column 815. The outer wall of the control volume moving column 815 is fitted with a spring 816. The two ends of the spring 816 are respectively fixedly installed at the bottom of the L-shaped support plate 812 and the bottom of the control volume moving column 815. The top of the support plate 811 is fixedly installed with a lifting hydraulic cylinder 817, and the connecting end of the lifting hydraulic cylinder 817 is fixedly connected to the bottom of the control volume moving column 815 through the support column.

[0026] The top of the volume control moving column 815 is provided with a water inlet connecting groove 818, the inner wall of the water inlet connecting groove 818 is provided with a volume control water inlet hole 1 819, the outer wall of the volume control sleeve 813 is provided with a volume control water inlet hole 2 8110, and the volume control water inlet hole 1 819 and the volume control water inlet hole 2 8110 are compatible. The inside of the volume control water inlet hole 2 8110 is connected to a dilution water inlet pipe 8111, and the other end of the dilution water inlet pipe 8111 is connected to the top cover 3.

[0027] A control valve 8112 is fitted on the outer wall of the dilution inlet pipe 8111. The connection port of the water pump 8113 is connected to a telescopic delivery pipe 8114. The other end of the telescopic delivery pipe 8114 is connected to the interior of the water inlet connection groove 818. A sealing ring is fitted on the outer wall of the telescopic delivery pipe 8114 and is located on the top of the addition control sleeve 813.

[0028] Furthermore, this embodiment, by incorporating a lifting hydraulic cylinder 817, a flow control moving column 815, and a spring 816, can precisely adjust the relative positions of the water inlet connecting groove 818 and the flow control water inlet holes 1 and 2 8110. The lifting stroke of the lifting hydraulic cylinder 817 can be set via the control box 7 according to the type of paint, initial concentration, and target dilution ratio, thereby controlling the flow rate and total amount of diluent entering the paint dilution cylinder 2. This effectively avoids the problem of excessive or insufficient diluent addition due to human error or inaccurate valve adjustment. Simultaneously, the conveying section, composed of the conveying pump 8113, the telescopic conveying pipe 8114, and the control valve 8112, ensures stable diluent delivery. The telescopic conveying pipe 8114 can flexibly extend and retract during the lifting and lowering of the flow control moving column 815, ensuring the sealing and stability of the connection and preventing diluent leakage. Example

[0029] Please see Figures 1-4 Furthermore, based on Embodiment 1, the stirring part 82 includes: a motor 821, which is located above the top cover 3; a detection connecting pipe 828, which is connected to the outer wall of the paint dilution cylinder 2 and is used to extract the diluted liquid for detection; a stirring dilution rod 822 is provided at the output end of the motor 821 through a coupling, and the stirring dilution rod 822 movably passes through the top of the top cover 3 and extends into the interior of the paint dilution cylinder 2; a mounting cylinder 823 is fixedly installed at the bottom of the stirring dilution rod 822, and mounting rods 824 are fixedly installed at equal intervals around the outer circumference of the mounting cylinder 823.

[0030] A stirring ring 825 is fixedly installed at the other end of the mounting rod 824. An irregularly shaped connecting frame rod 826 is fixedly installed on the outer wall of the stirring and diluting rod 822 through the mounting ring. The irregularly shaped connecting frame rod 826 is symmetrically trapezoidal, and a stirring scraper 827 is sleeved on the outer wall of the irregularly shaped connecting frame rod 826.

[0031] Furthermore, in this embodiment, a motor 821 drives the stirring and dilution rod 822 to rotate at high speed, which in turn drives the mounting cylinder 823, mounting rod 824, stirring ring 825, irregular connecting frame rod 826, and stirring scraper 827 to work together. The stirring ring 825 forms a large-scale circumferential stirring flow field inside the paint dilution cylinder 2, which can quickly disperse the paint and diluent and accelerate the initial mixing of the two. With the help of the irregular connecting frame rod 826 and stirring scraper 827, they can move closely to the inner wall of the paint dilution cylinder 2, effectively preventing the paint and diluent from adhering and accumulating on the cylinder wall, ensuring that the material around the cylinder wall can also fully participate in the mixing, and avoiding the formation of mixing dead zones. At the same time, the detection and connecting pipe 828 can timely understand the dilution degree and mixing state of the paint, effectively reducing the waste of raw materials and the decline in production efficiency caused by unqualified dilution.

[0032] In use, the operator first injects the paint into the paint dilution cylinder 2 through the paint inlet pipe 4, while ensuring that the dilution water tank 6 contains sufficient thinner. Then, the operator sets the paint-to-thinner ratio parameters through the control box 7 and starts the device.

[0033] Furthermore, the volume control dilution section 81 operates first to precisely control the amount of diluent added. The lifting hydraulic cylinder 817 starts according to a preset program, pushing the volume control moving column 815 upward within the moving through hole 814 of the volume control sleeve 813. At this time, the spring 816 fitted on the outer wall of the volume control moving column 815 is compressed. When the volume control moving column 815 rises to a certain position, the volume control water inlet hole 819 on the inner wall of its top water inlet connecting groove 818 aligns with the volume control water inlet hole 8110 on the outer wall of the volume control sleeve 813, forming a connecting channel. At the same time, the conveying water pump 8113 at the bottom of the inner wall of the dilution water tank box 6 starts, pumping the diluent into the water inlet connecting groove 818 through the telescopic conveying pipe 8114. Since the volume control water inlet hole 819 and the volume control water inlet hole 8110 are connected, the diluent flows into the paint dilution cylinder 2 through the dilution water inlet pipe 8111. By controlling the lifting hydraulic cylinder 817 to push the control column 815 to its rising height and dwell time, the inflow of diluent can be precisely controlled to achieve the preset mixing ratio. When the amount added is sufficient, the lifting hydraulic cylinder 817 retracts, and under the elastic force of the spring 816, the control column 815 descends, causing the control water inlet hole one 819 and the control water inlet hole two 8110 to misalign, cutting off the diluent delivery channel and stopping the addition of diluent.

[0034] Furthermore, simultaneously with or after the addition of diluent at the controlled dilution section 81, the stirring section 82 begins operation. The motor 821 starts, its output driving the stirring dilution rod 822 to rotate. The stirring dilution rod 822, in turn, drives the mounting cylinder 823, mounting rod 824, and stirring ring 825 at the bottom to rotate together. The stirring ring 825 agitates the paint and diluent within the paint dilution cylinder 2, causing them to mix initially. Simultaneously, the irregularly shaped connecting frame rod 826 on the stirring dilution rod 822 drives the stirring scraper 827, which is fitted onto its outer wall, to rotate. The stirring scraper 827 adheres closely to the inner wall of the paint dilution cylinder 2, not only scraping off the paint adhering to the cylinder wall to participate in the mixing but also enhancing liquid convection, resulting in a more uniform mixture of paint and diluent.

[0035] During the dilution process, if it is necessary to test indicators such as the concentration of the diluted liquid, the diluted liquid in the paint dilution cylinder 2 can be drawn out through the detection connecting pipe 828 for testing. After the paint and thinner are fully mixed and homogeneous, the control valve on the outer wall of the discharge pipe 5 is opened, and the diluted paint is discharged from the discharge pipe 5 for subsequent production processes. Throughout the dilution process, the operator can monitor and adjust the operating status and parameters of each component in real time through the control box 7 to ensure that the paint dilution work is completed effectively and accurately.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A paint dilution device for paint production, comprising a support frame leg (1), characterized in that: A paint dilution cylinder (2) is fixedly installed on the top of the support leg (1). An arched base (11) is provided on one side of the support leg (1). A top cover (3) is fixedly installed on the top of the paint dilution cylinder (2). A paint inlet pipe (4) is connected to the top of the top cover (3). A discharge pipe (5) is connected to the bottom of the paint dilution cylinder (2). A control valve is sleeved on the outer wall of the discharge pipe (5). A dilution water tank box (6) is fixedly installed on the top of the arched base (11). A control box (7) is fixedly installed on the front of the dilution water tank box (6). A stirring and dilution assembly (8) is disposed inside the dilution water tank box (6) and inside and above the paint dilution cylinder (2); The stirring and dilution assembly (8) includes: The controlled dilution section (81) is located inside the dilution water tank box (6) and above the paint dilution cylinder (2); The stirring part (82) is located above and inside the paint dilution cylinder (2), and the stirring part (82) is located above and to one side of the volume control dilution part (81).

2. The paint dilution device for paint production according to claim 1, characterized in that: The controlled dilution section (81) includes: A support plate (811) is fixedly installed on one side of the outer wall of the dilution water tank box (6); A water pump (8113) is mounted on the bottom of the inner wall of the dilution tank box (6) via a support base; An L-shaped support plate (812) is provided above the support plate (811), and the L-shaped support plate (812) is fixedly installed on the top of the top cover (3). An addition control sleeve (813) is fixedly installed on the top of the L-shaped support plate (812), and a movable through hole (814) is opened on the top of the addition control sleeve (813), and the movable through hole (814) movably passes through the L-shaped support plate (812).

3. A paint dilution device for paint production according to claim 2, characterized in that: The movable perforation (814) is provided with a control volume moving column (815). The outer wall of the control volume moving column (815) is fitted with a spring (816). The two ends of the spring (816) are respectively fixedly installed at the bottom of the L-shaped support plate (812) and the bottom of the control volume moving column (815). The top of the support plate (811) is fixedly installed with a lifting hydraulic cylinder (817), and the connecting end of the lifting hydraulic cylinder (817) is fixedly connected to the bottom of the control volume moving column (815) through the support column.

4. A paint dilution device for paint production according to claim 3, characterized in that: The top of the volume control moving column (815) is provided with a water inlet connecting groove (818), the inner wall of the water inlet connecting groove (818) is provided with a volume control water inlet hole one (819), the outer wall of the volume control sleeve (813) is provided with a volume control water inlet hole two (8110), and the volume control water inlet hole one (819) and the volume control water inlet hole two (8110) are compatible. The inside of the volume control water inlet hole two (8110) is connected to a dilution water inlet pipe (8111), and the other end of the dilution water inlet pipe (8111) is connected to the top cover (3).

5. A paint dilution device for paint production according to claim 4, characterized in that: The outer wall of the dilution inlet pipe (8111) is fitted with a control valve (8112). The connection port of the delivery pump (8113) is connected to a telescopic delivery pipe (8114). The other end of the telescopic delivery pipe (8114) is connected to the interior of the inlet connection groove (818). The outer wall of the telescopic delivery pipe (8114) is fitted with a sealing ring, and the sealing ring is located at the top of the addition control sleeve (813).

6. A paint dilution apparatus for paint production according to claim 1, characterized in that: The stirring part (82) includes: The motor (821) is located above the top cover (3); A detection connecting tube (828) is connected to the outer wall of the paint dilution cylinder (2) and is used to extract the dilution liquid for detection; The output end of the motor (821) is provided with a stirring and diluting rod (822) through a coupling. The stirring and diluting rod (822) moves through the top of the top cover (3) and extends into the interior of the paint diluting cylinder (2). A mounting cylinder (823) is fixedly installed at the bottom of the stirring and diluting rod (822). Mounting rods (824) are fixedly installed at equal intervals on the outer circumference of the mounting cylinder (823).

7. A paint dilution apparatus for paint production according to claim 6, characterized in that: A stirring ring (825) is fixedly installed at the other end of the mounting rod (824). A shaped connecting frame rod (826) is fixedly installed on the outer wall of the stirring and diluting rod (822) through the mounting ring. The shaped connecting frame rod (826) presents a symmetrical trapezoidal shape. A stirring scraper (827) is sleeved on the outer wall of the shaped connecting frame rod (826).

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