A modular emulsifier production device
Through modular design and cylinder-controlled quantitative feeding system, the problem of low accuracy of manual feeding in existing emulsifier production equipment has been solved, realizing precise feeding and efficient filtration of solid and liquid raw materials, and improving the quality and efficiency of emulsifier production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LONGYAN WOLIDA BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-04-15
- Publication Date
- 2026-05-26
Smart Images

Figure CN224271128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of emulsifier production equipment, and in particular to a modular emulsifier production equipment. Background Technology
[0002] Emulsifiers are substances that enable two or more immiscible liquids to form a stable emulsion. They are widely used in many fields such as food, cosmetics, pharmaceuticals, and chemicals. For example, in the food industry, emulsifiers can be used to improve the texture of food, extend shelf life, mix oils and water evenly, and prevent the separation of the oil and water phases. They are commonly found in cakes, bread, dairy products, etc.
[0003] Existing emulsifier production equipment requires manual feeding by staff during installation and use, which has low precision and cannot achieve modular feeding, causing certain adverse effects on users. In order to overcome the shortcomings of existing technology, we propose a modular emulsifier production equipment. Utility Model Content
[0004] The main objective of this invention is to provide a modular emulsifier production device that can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A modular emulsifier production device includes a mounting base, inside which a reaction vessel is housed. Two sets of mounting plates are symmetrically arranged on both sides of the mounting base. A storage tank and a column are mounted above one set of mounting plates. A cylinder is mounted on the upper outer surface of the column, and a pressure plate is mounted on the telescopic end of the cylinder. A scale is mounted on the outer side of the storage tank. Three sets of telescopic rods are mounted on the lower outer surface of the storage tank, each set containing a spring. A discharge pipe is located at the bottom of the storage tank. A connecting groove is provided between the discharge pipe and the reaction vessel. A sliding groove is provided on the left inner wall of the connecting groove, and a blocking block is provided inside the connecting groove. A feed inlet is located on the right inner wall of the connecting groove, and the blocking block is positioned above the feed inlet. The discharge pipe slides up and down inside the sliding groove.
[0007] Preferably, a liquid storage tank is provided above another set of mounting plates. A connecting pipe is provided between the liquid storage tank and the reaction vessel. Another set of scales is also provided on the outside of the liquid storage tank. A filter tank is provided above the liquid storage tank. A bottom ring is provided inside the filter tank. Four sets of mounting strips are symmetrically arranged above the bottom ring. The upper outer side of each of the four sets of mounting strips is provided with external threads. Multiple sets of slots are provided on the inner side of the mounting strips. A filter screen is provided on the inner side of the mounting strips. A locking ring is provided at the upper end of the mounting strips. The inner side of the locking ring is correspondingly provided with internal threads.
[0008] Preferably, the two sets of mounting plates are horizontally welded to both sides of the mounting base, the column is vertically welded above the set of mounting plates, and the cylinder is detachably mounted on the upper outer surface of the column.
[0009] Preferably, the storage box is detachably mounted on top of a set of mounting plates via a telescopic rod, the discharge pipe is welded to the bottom of the storage box in an inclined state, the discharge pipe slides up and down inside the connecting groove through a slide groove, and the block is fixedly set inside the connecting groove.
[0010] Preferably, the liquid storage tank is fixedly installed above another set of mounting plates, and the connecting pipe is detachably installed between the liquid storage tank and the reaction vessel, and the connecting pipe is in an inclined state.
[0011] Preferably, the filter tank is fixedly installed on the upper outer surface of the liquid storage tank, the bottom ring abuts against the inside of the filter tank, the filter screen is embedded in the inside of the slot, and the locking ring is detachably connected to the mounting strip.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. In this utility model, the storage box is pushed downward by the cylinder, so that the discharge pipe is separated from the block. At this time, the solid raw material inside the storage box slides from the discharge pipe into the interior of the reaction vessel for emulsification. The staff can make quantitative feeding by observing the changes of the scale on the outside of the storage box.
[0014] 2. In this utility model, by rotating the control valve above the connecting pipe, the liquid raw material flows into the reaction vessel under the action of gravity due to the inclined state of the connecting pipe. The operator can make quantitative feeding by observing the changes of the scale on the outside of the storage tank. The liquid raw material can be effectively filtered by setting three sets of filter screens of different specifications. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the connection structure between the storage box and the mounting base of this utility model;
[0017] Figure 3 This is a schematic diagram of the connection structure between the liquid storage tank and the mounting base of this utility model;
[0018] Figure 4 This is a schematic diagram of the connection structure between the storage box and the connecting groove of this utility model;
[0019] Figure 5This is a schematic diagram of the internal structure of the filter tank of this utility model.
[0020] In the diagram: 1. Mounting base; 2. Reactor; 3. Mounting plate; 4. Storage tank; 5. Gauge; 6. Filter tank; 7. Bottom ring; 8. Mounting strip; 9. Slot; 10. Locking ring; 11. Filter screen; 12. Connecting pipe; 13. Storage box; 14. Column; 15. Cylinder; 16. Connecting groove; 17. Telescopic rod; 18. Spring; 19. Discharge pipe; 20. Inlet; 21. Block; 22. Slide groove; 23. Pressure plate. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] Example 1, as Figures 1-5 As shown, a modular emulsifier production device includes a mounting base 1. A storage tank 13 is located on the left side of the mounting base 1, and a liquid storage tank 4 is located on the right side, facilitating the simultaneous feeding of solid and liquid raw materials. When feeding solid raw materials, the quantity of raw materials can be easily observed by the operator using a scale 5. The cylinder 15 is activated, and the pressure plate 23 moves up and down by extending and retracting the cylinder 15, pressing the storage tank 13 downward. At this time, the discharge pipe 19 separates from the block 21. Since the discharge pipe 19 is in an inclined state, the raw materials inside the storage tank 13 slide down into the reactor 2 through the discharge pipe 19 for emulsification. The operator observes the changes in the scale 5. When the material is fed to the appropriate position, the cylinder 15 retracts, and under the action of multiple sets of springs 18, the storage tank 13 moves upward. The discharge pipe 19 gradually approaches the block 21 until the block 21 completely blocks the discharge pipe 19, thus completing the quantitative feeding.
[0023] Example 2, as Figures 1-5 As shown, a modular emulsifier production device allows for layered filtration of liquid raw materials when added to the storage tank 4 by three sets of filters 11 inside the filter tank 6, improving filtration accuracy. The operator opens the control valve above the connecting pipe 12, which, being inclined, allows the liquid raw materials in the storage tank 4 to flow into the reaction vessel 2 for emulsification. The operator can observe the changes in the reading on the scale 5. Once the feeding is complete, closing the control valve above the connecting pipe 12 completes the quantitative feeding.
[0024] It should be noted that this utility model is a modular emulsifier production device. During use, due to the high elasticity of the mounting strips 8, stretching the four sets of mounting strips 8 outwards allows three sets of filter screens 11 with different filtration precisions to be sequentially snapped into the interior of the mounting strips 8. Multiple sets of slots 9 separate the three sets of filter screens 11 at equal intervals. Then, the locking ring 10 is tightened above the mounting strips 8 to lock the three sets of filter screens 11. Subsequently, it is placed inside the filter tank 6. The two ends of the connecting pipe 12 are connected to the reaction vessel 2 and the storage tank 4. When the operator feeds material into the storage tank 4, the three sets of filter screens 11 with different filtration precisions can effectively filter impurities in the liquid raw materials, thereby improving the emulsification quality. Three sets of telescopic rods 17, in conjunction with springs 18, install the storage tank 13 on the left side of the mounting base 1, and connect the pressure plate 23 to the telescopic end of the cylinder 15. Then, one end of the discharge pipe 19 is inserted into the inside of the connecting groove 16, and the discharge pipe 19 is welded to the bottom of the storage box 13 at an angle. The block 21 is fixed above the inlet 20. When the solid raw material inside the storage box 13 is in a full storage state, under the action of the spring 18 and the telescopic rod 17, the discharge pipe 19 is in full contact with the block 21. At this time, the raw material inside the storage box 13 is blocked by the block 21. When the cylinder 15 controls the pressure plate 23 to push the storage box 13 downward, the spring 18 is under greater pressure, causing the discharge pipe 19 to gradually separate from the block 21. At this time, feeding begins. The solid raw material slides from the discharge pipe 19 into the inside of the reactor 2 for emulsification. When the cylinder 15 contracts, under the action of the three sets of springs 18, the storage box 13 is pushed upward, and the discharge pipe 19 gradually contacts the block 21 until the block 21 completely blocks the discharge pipe 19, and the feeding is completed.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A modular emulsifier production apparatus, comprising a mounting base (1), characterized in that: The mounting base (1) is equipped with a reaction vessel (2) inside. Two sets of mounting plates (3) are symmetrically arranged on both sides of the mounting base (1). A storage box (13) and a column (14) are arranged above one set of mounting plates (3). A cylinder (15) is arranged on the upper outer surface of the column (14). A pressure plate (23) is arranged at the telescopic end of the cylinder (15). A scale (5) is arranged on the outer side of the storage box (13). Three sets of telescopic rods (17) are arranged on the lower outer surface of the storage box (13). Each set of telescopic rods (17)... Springs (18) are provided inside the storage tank (13). A discharge pipe (19) is provided at the bottom of the storage tank (13). A connecting groove (16) is provided between the discharge pipe (19) and the reactor (2). A sliding groove (22) is provided on the left inner wall of the connecting groove (16). A block (21) is provided inside the connecting groove (16). A feed inlet (20) is provided on the right inner wall of the connecting groove (16). The block (21) is located above the feed inlet (20). The discharge pipe (19) slides up and down inside the sliding groove (22).
2. The modular emulsifier production apparatus according to claim 1, characterized in that: A liquid storage tank (4) is provided above another set of mounting plates (3). A connecting pipe (12) is provided between the liquid storage tank (4) and the reaction vessel (2). Another set of scales (5) is also provided on the outside of the liquid storage tank (4). A filter tank (6) is provided above the liquid storage tank (4). A bottom ring (7) is provided inside the filter tank (6). Four sets of mounting strips (8) are symmetrically arranged above the bottom ring (7). External threads are provided on the outer side of the upper end of the four sets of mounting strips (8). Multiple sets of slots (9) are provided on the inner side of the mounting strips (8). A filter screen (11) is provided on the inner side of the mounting strips (8). A locking ring (10) is provided at the upper end of the mounting strips (8). Internal threads are provided on the inner side of the locking ring (10).
3. The modular emulsifier production apparatus according to claim 1, characterized in that: The two sets of mounting plates (3) are horizontally welded to both sides of the mounting base (1), and the column (14) is vertically welded above the set of mounting plates (3). The cylinder (15) is detachably mounted on the upper outer surface of the column (14).
4. The modular emulsifier production apparatus according to claim 1, characterized in that: The storage box (13) is detachably installed above a set of mounting plates (3) via a telescopic rod (17). The discharge pipe (19) is welded to the bottom of the storage box (13) in an inclined state. The discharge pipe (19) slides up and down inside the connecting groove (16) through the slide groove (22). The block (21) is fixedly installed inside the connecting groove (16).
5. A modular emulsifier production apparatus according to claim 2, characterized in that: The liquid storage tank (4) is fixedly installed above another set of mounting plates (3), and the connecting pipe (12) is detachably installed between the liquid storage tank (4) and the reaction vessel (2). The connecting pipe (12) is in an inclined state.
6. A modular emulsifier production apparatus according to claim 2, characterized in that: The filter tank (6) is fixedly installed on the upper outer surface of the liquid storage tank (4), the bottom ring (7) abuts against the inside of the filter tank (6), the filter screen (11) is embedded in the inside of the slot (9), and the locking ring (10) is detachably connected to the mounting strip (8).