An electrostatic precipitator cathode frame hanger

Abstract

This utility model relates to the field of electrostatic precipitator technology, and specifically discloses an electrostatic precipitator cathode frame hanger, including a first hanger, a second hanger, a third hanger, and a fourth hanger. The first hanger includes a first flange, a welding point, a cross-shaped rod body, and a first bolt. The second hanger includes a first nut, a welding point, a cross-shaped rod body, and a second bolt. The third hanger includes a second nut, a welding point, a cross-shaped rod body, and a third bolt. The fourth hanger includes a third nut, a welding point, a cross-shaped rod body, and a second flange. The first hanger is connected to the second hanger via the first bolt and the first nut. This utility model is made of titanium plate to enhance the strength of the hanger. The hanger is divided into four sections, which allows for convenient installation and easy replacement. The plates of the hanger adopt a serrated design to increase the discharge points and enhance the demisting efficiency of the electrostatic precipitator, achieving clean and environmentally friendly operation. This device has a simple structure, low energy consumption, and is of promotional value.

Description

Technical Field

[0001] This utility model relates to the field of electrostatic precipitator technology, and in particular to an electrostatic precipitator cathode frame hanger. Background Technology

[0002] Electrostatic precipitators (ESPs) use high-voltage electrostatic purification to capture mist droplets or dust in exhaust gas. Their working principle is that after the dust-laden gas enters the electric field uniformly, a corona phenomenon occurs near the corona electrode, ionizing the gas. The ionized gas contains a large number of electrons and ions, which combine with the mist droplets (dust) entering the electric field to form charged particles. Under the influence of the electric field, these charged particles accumulate at the anode and cathode of the ESP, and then slide down under the action of rapping and gravity, exiting through the drain port (ash removal device). The purified gas then meets the standards and is discharged into the atmosphere.

[0003] Compared to other gas purification devices, electrostatic precipitators (ESPs) are widely used in industries such as non-ferrous metal smelting, sulfuric acid, and titanium dioxide production due to their advantages such as high demisting rate, stable performance, and low pressure drop. They are a key piece of equipment in flue gas purification processes. However, due to various reasons, ESPs still have many problems, especially the cathode frame hangers. The cathode frame hangers are an important component of ESPs, typically 4-9 meters in length. Currently, the main cathode frame hangers on the market are cylindrical and spiral cathode frame hangers. Their disadvantages include poor strength, easy breakage, few discharge points, poor corrosion resistance, difficulty in installation, and unsatisfactory demisting effect. Cylindrical cathode frame hangers have the characteristics of high electric field breakdown voltage and uniform discharge; however, due to the few discharge points and poor corrosion resistance, they suffer from unsatisfactory demisting effect in practical use.

[0004] Spiral cathode frame hangers have the characteristics of uniform discharge, high electric field breakdown voltage, and convenient installation. However, ordinary spiral cathode frames are essentially tension springs with very small or zero pitch. During installation, they need to be stretched to a very large pitch, exceeding the yield limit of the spring material, which can easily lead to plastic deformation and breakage. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an electrostatic precipitator cathode frame hanger, which solves the technical problem that ordinary spiral cathode frames are essentially tension springs with very small or zero pitch. During installation, they need to be stretched to a very large pitch, exceeding the yield limit of the spring material, which easily leads to plastic deformation and breakage.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An electrostatic precipitator cathode frame hanger includes a first hanger, a second hanger, a third hanger, and a fourth hanger. The first hanger includes a first flange, a welding point, a cross-shaped rod body, and a first bolt. The second hanger includes a first nut, a welding point, a cross-shaped rod body, and a second bolt. The third hanger includes a second nut, a welding point, a cross-shaped rod body, and a third bolt. The fourth hanger includes a third nut, a welding point, a cross-shaped rod body, and a second flange.

[0008] The first boom is connected to the second boom by a first bolt and a first nut, the second boom is connected to the third boom by a second bolt and a second nut, and the third boom is connected to the fourth boom by a third bolt and a third nut.

[0009] Preferably, the cross bar includes plates, serrated rings, and blades. The cross bar is 1-1.5m long and is made of four plates welded together in a cross shape. The serrated rings and blades are arranged in an array on the side of the plates. Adjacent serrated rings and blades are staggered and correspond to each other. The radius of the serrated rings is 20-50mm and the distance between the blades is 20-50mm.

[0010] Preferably, the first flange and the first bolt are connected to the upper and lower ends of the cross-shaped rod on the first lifting rod, respectively.

[0011] Preferably, the first nut and the second bolt are connected to the upper and lower ends of the cross-shaped rod on the second rod, respectively.

[0012] Preferably, the second nut and the third bolt are connected to the upper and lower ends of the cross-shaped rod on the third rod, respectively.

[0013] Preferably, the third nut and the second flange are connected to the upper and lower ends of the cross-shaped rod on the fourth lifting rod, respectively.

[0014] Preferably, the welding points in the first lifting rod connect the four plates, the cross rod body and the first flange by spot welding, with a weld spacing of 100-200mm.

[0015] Preferably, the welding points in the fourth lifting rod connect the four plates, the cross rod body and the second flange, and spot welding is used, with a weld spacing of 100-200mm.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] This utility model discloses an electrostatic precipitator cathode frame hanger made of titanium plate to enhance the strength of the hanger; the hanger is divided into four sections, which can be installed conveniently and replaced at any time; the plates of the hanger adopt a serrated design to increase the discharge points and enhance the demisting efficiency of electrostatic precipitator, achieving clean and environmentally friendly operation. The device has a simple structure, low energy consumption, and has promotional value. Attached Figure Description

[0018] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0019] Figure 1 This is a planar structural diagram of the present invention;

[0020] Figure 2 This is a structural diagram of the first lifting rod of this utility model;

[0021] Figure 3 This is a structural diagram of the cross-shaped rod of this utility model;

[0022] Figure 4 This is a structural diagram of the second lifting rod of this utility model;

[0023] Figure 5 This is a structural diagram of the third lifting rod of this utility model;

[0024] Figure 6 This is a structural diagram of the fourth lifting rod of this utility model.

[0025] Legend: 1. First lifting rod; 11. First flange; 12. Welding point; 13. Cross rod body; 131. Plate; 132. Serrated ring; 133. Edge; 14. First bolt; 2. Second lifting rod; 21. First nut; 22. Second bolt; 3. Third lifting rod; 31. Second nut; 32. Third bolt; 4. Fourth lifting rod; 41. Third nut; 42. Second flange. Detailed Implementation

[0026] This application provides an electrostatic precipitator cathode frame hanger, effectively solving the problem that ordinary spiral cathode frames are essentially tension springs with very small or zero pitch. During installation, they need to be stretched to a very large pitch, exceeding the yield limit of the spring material, which easily leads to plastic deformation and breakage. This utility model uses titanium plates to enhance the strength of the hanger; the hanger is divided into four sections, which allows for convenient installation and easy replacement; the plates of the hanger adopt a serrated design to increase the discharge points and enhance the demisting efficiency of electrostatic precipitator, achieving clean and environmentally friendly operation. This device has a simple structure, low energy consumption, and is of promotional value. Example

[0027] like Figure 1-6As shown, the technical solution in this application effectively solves the technical problem that a common spiral cathode frame is essentially a tension spring with a very small or zero pitch. During installation, it needs to be stretched to a very large pitch, exceeding the yield limit of the spring material, which easily leads to plastic deformation and breakage. The overall concept is as follows: An electrostatic precipitator cathode frame hanger includes a first hanger 1, a second hanger 2, a third hanger 3, and a fourth hanger 4. The first hanger 1 includes a first flange 11, a welding point 12, a cross-shaped rod body 13, and a first bolt 14. The second hanger 2 includes... The first hanger 1 is connected to the second hanger 2 via the first bolt 14 and the first nut 21. The second hanger 2 is connected to the third hanger 3 via the second bolt 22 and the second nut 31. The third hanger 3 is connected to the fourth hanger 4 via the third bolt 32 and the third nut 41.

[0028] An anti-loosening washer is provided between the first bolt 14 and the first nut 21.

[0029] The cross-shaped rod 13 includes plates 131, serrated rings 132, and blades 133. The cross-shaped rod 13 is 1-1.5m long and is composed of four plates 131 welded together in a cross shape. The serrated rings 132 and blades 133 are arrayed on the sides of the plates 131, with adjacent serrated rings 132 and blades 133 staggered. The radius of the serrated rings 132 is 20-50mm, and the spacing between the blades 133 is 20-50mm. The first flange 11 and the first bolt 14 are connected to the upper and lower ends of the cross-shaped rod 13 on the first lifting rod 1, respectively. The first nut 21 and the second bolt 22 are connected to the upper and lower ends of the cross-shaped rod 13 on the second lifting rod 2, respectively. The second nut 31 and the third bolt 32 are connected to the upper and lower ends of the cross-shaped rod 13 on the third lifting rod 3, respectively. The third nut 41 and the second flange 42 are connected to the cross-shaped rod 13 on the fourth lifting rod 4, respectively. The upper and lower ends of the rod body 13 are connected. The welding point 12 in the first hanger 1 connects the four plates 131, the cross rod body 13 and the first flange 11 by spot welding, with a weld spacing of 100-200mm. The welding point 12 in the fourth hanger 4 connects the four plates 131, the cross rod body 13 and the second flange 42 by spot welding, with a weld spacing of 100-200mm. In use, the first flange 11 and the second flange 42 are respectively connected to the upper cathode beam and the lower cathode frame of the electrostatic precipitator to suspend the cathode frame. At the same time, because it occupies a cathode line position, it also plays a role in high-voltage discharge. The sharp edge 133 on it is the discharge point of high-voltage discharge. When installing the hanger, the hanger is first divided into four sections and connected and installed inside the electrostatic precipitator to prevent installation difficulties caused by its excessive length.

[0030] To address the problems existing in the prior art, this utility model provides an electrostatic precipitator cathode frame hanger. This utility model is made of titanium plate to enhance the strength of the hanger. The hanger is divided into four sections, which can be installed conveniently and replaced at any time. The plates of the hanger adopt a serrated design to increase the discharge points and enhance the demisting efficiency of the electrostatic precipitator, achieving clean and environmentally friendly operation. This device has a simple structure, low energy consumption, and has promotional value.

[0031] Working principle:

[0032] During use, the first flange 11 and the second flange 42 are connected to the upper cathode beam and the lower cathode frame of the electrostatic precipitator, respectively, to suspend the cathode frame. At the same time, because it occupies a cathode wire position, it also plays a role in high-voltage discharge. The sharp edge 133 on it is the discharge point of high-voltage discharge. When installing the suspension rod, it is first divided into four sections and connected and installed inside the electrostatic precipitator to prevent installation difficulties caused by its excessive length.

[0033] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An electric mist eliminator cathode frame boom characterized by, The first lifting rod (1), the second lifting rod (2), the third lifting rod (3) and the fourth lifting rod (4) are included. The first lifting rod (1) includes a first flange (11), a welding point (12), a cross rod body (13) and a first bolt (14). The second lifting rod (2) includes a first nut (21), a welding point (12), a cross rod body (13) and a second bolt (22). The third lifting rod (3) includes a second nut (31), a welding point (12), a cross rod body (13) and a third bolt (32). The fourth lifting rod (4) includes a third nut (41), a welding point (12), a cross rod body (13) and a second flange (42). The first rod (1) is connected to the second rod (2) by the first bolt (14) and the first nut (21), the second rod (2) is connected to the third rod (3) by the second bolt (22) and the second nut (31), and the third rod (3) is connected to the fourth rod (4) by the third bolt (32) and the third nut (41).

2. The electrostatic precipitator cathode frame hanger as described in claim 1, characterized in that, The cross rod (13) includes a plate (131), a serrated ring (132), and a blade (133). The cross rod (13) is 1-1.5m long and is made of four plates (131) welded together in a cross shape. The serrated ring (132) and the blade (133) are arranged in an array on the side of the plate (131). Two adjacent serrated rings (132) and blades (133) are staggered and correspond to each other. The radius of the serrated ring (132) is 20-50mm, and the spacing between the blades (133) is 20-50mm.

3. The electrostatic precipitator cathode frame hanger as described in claim 1, characterized in that, The first flange (11) and the first bolt (14) are respectively connected to the upper and lower ends of the cross rod (13) on the first lifting rod (1).

4. The electrostatic precipitator cathode frame hanger as described in claim 1, characterized in that, The first nut (21) and the second bolt (22) are respectively connected to the upper and lower ends of the cross rod (13) on the second rod (2).

5. The electrostatic precipitator cathode frame hanger as described in claim 1, characterized in that, The second nut (31) and the third bolt (32) are respectively connected to the upper and lower ends of the cross rod (13) on the third rod (3).

6. The electrostatic precipitator cathode frame hanger as described in claim 1, characterized in that, The third nut (41) and the second flange (42) are respectively connected to the upper and lower ends of the cross rod (13) on the fourth hanger (4).

7. The electrostatic precipitator cathode frame hanger as described in claim 1, characterized in that, The welding point (12) in the first hanger (1) connects the four plates (131), the cross rod body (13) and the first flange (11) by spot welding, with a welding point spacing of 100-200mm.

8. The electrostatic precipitator cathode frame hanger as described in claim 1, characterized in that, The welding point (12) in the fourth hanger (4) connects the four plates (131), the cross rod body (13) and the second flange (42) by spot welding, with a welding point spacing of 100-200mm.

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