A wear-resistant coating equipment for cored wire

Abstract

This utility model relates to the field of wear-resistant coating equipment technology, specifically a wear-resistant coating equipment for cored wire. The equipment includes a main body containing a coating chamber, a wire feeding assembly, and a material feeding assembly. The coating chamber contains a coating box with a coating sleeve inside. The lower end of the coating box is connected to the material feeding assembly. The wire feeding assembly is located at the front end of the coating chamber and includes an electric slide rail and a wire feeding roller. A first slider and a second slider are respectively mounted on the electric slide rail. The wire feeding roller is positioned above the first and second sliders. The material feeding assembly includes a storage tank and a circulation pipe. A feeding pump is connected to one side of the storage tank, facilitating rapid replacement of the two sets of wire feeding rollers. This allows for continuous coating operations on cored wire, enabling rapid and uniform feeding of the coating material. It also facilitates the filtration and recovery of dripping coating material for reuse.

Description

Technical Field

[0001] This utility model relates to the field of wear-resistant coating equipment technology, and in particular to a wear-resistant coating equipment for cored wire. Background Technology

[0002] Wear-resistant coating equipment for cored wires is mainly used to coat the surface of cored wires with a wear-resistant coating to improve their wear resistance and service life. This equipment usually includes a coating preparation system, a coating system, and a curing system. The coating system is used to uniformly coat the prepared coating material onto the surface of the cored wire. Wear-resistant coating equipment for cored wires is widely used in various applications requiring high wear resistance, such as mining, metallurgy, and automobile manufacturing.

[0003] Most existing wear-resistant coating equipment for cored wire uses a feeding roller to stably feed the cored wire. However, after the cored wire is discharged from the feeding roller, it is not possible to quickly replace the feeding roller. It is necessary to stop the machine to disassemble and reassemble the feeding roller, which takes time for manual disassembly and reassembly, thus reducing the coating efficiency of the equipment. Therefore, we need to upgrade and modify the existing technology to overcome the existing problems and shortcomings. Utility Model Content

[0004] The purpose of this invention is to provide a wear-resistant coating device specifically for cored wires, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] Design a wear-resistant coating equipment for cored wire, including a device body. The device body includes a coating chamber, a wire feeding assembly, and a material feeding assembly. The coating chamber is equipped with a coating box and a coating sleeve inside the coating box. The lower end of the coating box is connected to the material feeding assembly. The wire feeding assembly is located at the front end of the coating chamber. The coating chamber is provided with observation ports on all four sides. A hot air fan is provided at the upper end of the coating chamber and behind the coating box.

[0007] The wire feeding assembly includes an electric slide rail and a wire feeding roller. A first slider and a second slider are respectively installed on the electric slide rail, and the wire feeding roller is disposed above the first slider and the second slider.

[0008] Preferably, a set of mounting seats is fixed to the upper ends of the first slider and the second slider, a support block is fixed to the upper end of the mounting seat, and two sets of rotating seats are symmetrically arranged on the upper end of the support block. The wire feeding roller is rotatably mounted on the rotating seats.

[0009] Preferably, the bottom of the electric slide rail is provided with a lower bracket, which is fixedly installed at the front end of the coating chamber.

[0010] Preferably, the feeding assembly includes a storage tank and a circulation pipe. A feeding pump is connected to one side of the storage tank, a feeding pipe is connected to the feeding pump, and a feeding box is connected to the other end of the feeding pipe. The lower end of the circulation pipe is connected inside the storage tank.

[0011] Preferably, the upper end of the circulation pipe is connected to the coating box, and the circulation pipe is fitted with a filter cover inside the storage box. The filter cover has an installation ring on one side and the installation ring is fixed to the storage box.

[0012] Preferably, the feeding box is fixed inside the coating box and has multiple component feeding heads at its lower end, the component feeding heads being connected to the coating sleeve.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model is equipped with a lower support, an electric slide rail, a first slider, a second slider, a mounting base, a support block, a rotating base, and a pay-off roller. The first and second sliders drive two sets of mounting bases to move on the electric slide rail. The mounting bases drive the support block and the rotating base to move accordingly, thereby enabling lateral movement adjustment of the pay-off roller. This facilitates quick replacement of the two sets of pay-off rollers, allowing for continuous coating of cored wire without stopping the machine for disassembly and replacement. The operation is convenient and quick, and the working efficiency of the device is improved.

[0015] 2. This utility model includes a storage tank, a feeding pump, a feeding pipe, a feeding box, a distributing head, a circulation pipe, a filter cover, and a mounting ring. The feeding pump draws material from the storage tank, and the distributing head delivers it to the coating sleeve. The circulation pipe collects the dripping material, which is then filtered by the filter cover and returned to the storage tank. This allows for uniform feeding of the coating, enabling the coating to spread more quickly and evenly within the coating sleeve. It also facilitates the filtration and recycling of dripping coating for reuse.

[0016] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications, and equivalents. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall structure according to the present utility model;

[0019] Figure 2 An exploded view of the wire feeding assembly according to this utility model;

[0020] Figure 3 This is a cross-sectional view of the coating box structure according to this utility model;

[0021] Figure 4 This is an exploded view of the feeding assembly according to the present invention.

[0022] In the diagram: 1. Device body; 2. Coating chamber; 21. Observation port; 3. Coating box; 31. Coating sleeve; 4. Wire feeding assembly; 41. Lower support; 42. Electric slide rail; 43. First slider; 44. Second slider; 45. Mounting base; 46. Support block; 47. Rotating seat; 48. Wire feeding roller; 5. Feeding assembly; 51. Storage box; 52. Feeding pump; 53. Feeding pipe; 54. Feeding box; 541. Distributor head; 55. Circulation pipe; 56. Filter cover; 57. Mounting ring; 6. Hot air blower. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] like Figure 1 As shown in Figure 4, the wear-resistant coating equipment for cored wire provided in this embodiment includes a device body 1. The device body 1 includes a coating chamber 2, a wire feeding assembly 4, and a feeding assembly 5. A coating box 3 is provided inside the coating chamber 2, and a coating sleeve 31 is provided inside the coating box 3. The feeding assembly 5 is connected to the lower end of the coating box 3. The wire feeding assembly 4 is located at the front end of the coating chamber 2. Observation ports 21 are provided on all four sides of the coating chamber 2. A hot air blower 6 is provided at the upper end of the coating chamber 2 and behind the coating box 3.

[0025] In this embodiment, the wire feeding assembly 4 includes an electric slide rail 42 and a wire feeding roller 48. A first slider 43 and a second slider 44 are respectively installed on the electric slide rail 42. The wire feeding roller 48 is positioned above the first slider 43 and the second slider 44. A set of mounting seats 45 are fixed to the upper ends of the first slider 43 and the second slider 44 respectively. A support block 46 is fixed to the upper end of the mounting seat 45, and two sets of rotating seats 47 are symmetrically arranged on the upper end of the support block 46. The wire feeding roller 48 is rotatably mounted on the rotating seats 47. A lower support 41 is provided at the bottom of the electric slide rail 42. The lower support 41 is fixedly installed at the front end of the coating chamber 2. The first slider 43 and the second slider 44 drive the two sets of mounting seats 45 to move on the electric slide rail 42. The mounting seats 45 drive the support block 46 and the rotating seats 47 to move accordingly. This enables the lateral movement adjustment of the wire feeding roller 48, facilitating the quick replacement of the two sets of wire feeding rollers 48. Continuous coating of cored wire can be completed without stopping the machine for disassembly and replacement. The operation is convenient and quick, and the working efficiency of the device is improved.

[0026] In this embodiment, the feeding assembly 5 includes a storage tank 51 and a circulation pipe 55. A feeding pump 52 is connected to one side of the storage tank 51, and a feeding pipe 53 is connected to the feeding pump 52. The other end of the feeding pipe 53 is connected to a feeding box 54. The lower end of the circulation pipe 55 is connected to the storage tank 51, and the upper end of the circulation pipe 55 extends into the coating box 3. A filter cover 56 is fitted inside the storage tank 51, and a mounting ring 57 is provided on one side of the filter cover 56 and is fixed to the storage tank 51. The feeding box 54 is fixed inside the coating box 3 and has multiple component feeding heads 5 at its lower end. 41. The dispensing head 541 is connected to the coating sleeve 31. The feeding pump 52 draws material from the storage tank 51. The paint is pumped to the feeding box 54 through the feeding pipe 53. The dispensing head 541 then sends the paint to the coating sleeve 31. The dripping material is collected through the circulation pipe 55, filtered by the filter cover 56, and then returned to the storage tank 51. This enables uniform feeding of the paint, allowing the paint to be distributed more quickly and evenly in the coating sleeve 31. It also facilitates the filtration and recycling of dripping paint for secondary use, thus improving the practicality of the device.

[0027] The working principle and process of this utility model are as follows: In use, the unwinding roller 48 with the cored wire is placed on the rotating seat 47. A set of cored wire ends are passed through the coating box 3 and the coating sleeve 31 and connected to an external winding device. The winding device pulls the cored wire, causing it to continuously rub against the coating sleeve 31. Material is drawn from the storage box 51 by the feeding pump 52. The coating is pumped to the feeding box 54 through the feeding pipe 53, and then separately fed into the coating sleeve 31 by the separating head 541. The coating and the cored wire... The wire is fully in contact with the coating and a wear-resistant coating is applied. The dripping material enters the circulation pipe 55, is filtered by the filter cover 56, and then flows back to the storage box 51 for reuse. After one set of wire feeding rollers 48 is emptied, the first slider 43 and the second slider 44 are controlled to move the two sets of mounting seats 45 on the electric slide rail 42, so that the positions of the two sets of wire feeding rollers 48 are replaced, and the new cored wire continues to pass through the coating sleeve 31 for coating. The wire feeding roller 48 on the other side can be disassembled and replaced.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

Claims

1. A wear-resistant coating equipment for cored wires, characterized in that: The device includes a main body (1), which contains a coating chamber (2), a wire feeding assembly (4), and a feeding assembly (5). The coating chamber (2) is equipped with a coating box (3) and a coating sleeve (31) is provided inside the coating box (3). The lower end of the coating box (3) is connected to the feeding assembly (5). The wire feeding assembly (4) is located at the front end of the coating chamber (2). The coating chamber (2) is equipped with observation ports (21) on all four sides. A hot air blower (6) is located at the upper end of the coating chamber (2) and behind the coating box (3). The wire feeding assembly (4) includes an electric slide rail (42) and a wire feeding roller (48). A first slider (43) and a second slider (44) are respectively installed on the electric slide rail (42), and the wire feeding roller (48) is disposed above the first slider (43) and the second slider (44).

2. The wear-resistant coating equipment for cored wires according to claim 1, characterized in that: The first slider (43) and the second slider (44) are respectively fixed with a set of mounting seats (45). The mounting seats (45) are fixed with a support block (46) and two sets of rotating seats (47) are symmetrically arranged on the upper end of the support block (46). The wire feeding roller (48) is rotatably mounted on the rotating seats (47).

3. The wear-resistant coating equipment for cored wires according to claim 2, characterized in that: The electric slide rail (42) is provided with a lower bracket (41) at the bottom, and the lower bracket (41) is fixedly installed at the front end of the coating chamber (2).

4. The wear-resistant coating equipment for cored wires according to claim 1, characterized in that: The feeding assembly (5) includes a storage tank (51) and a circulation pipe (55). A feeding pump (52) is connected to one side of the storage tank (51), and a feeding pipe (53) is connected to the feeding pump (52). The other end of the feeding pipe (53) is connected to a feeding box (54). The lower end of the circulation pipe (55) is connected inside the storage tank (51).

5. The wear-resistant coating equipment for cored wires according to claim 4, characterized in that: The upper end of the circulation pipe (55) is connected to the coating box (3). The circulation pipe (55) is located inside the storage box (51) and a filter cover (56) is fitted inside. The filter cover (56) has an installation ring (57) on one side and the installation ring (57) is fixed to the storage box (51).

6. The wear-resistant coating equipment for cored wires according to claim 5, characterized in that: The feeding box (54) is fixed inside the coating box (3) and has multiple feeding heads (541) at its lower end. The feeding heads (541) are connected to the coating sleeve (31).

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