A multi-station automatic screw sorting and arrangement device
By introducing adjustment and positioning components into the multi-station automatic screw sorting and arrangement device, the problem of time-consuming and labor-intensive adjustment of the T-type limit plate position is solved, and the limit plate adjustment is fast and accurate, improving operation efficiency and precision.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN MAIAISI INTELLIGENT EQUIPMENT TECHNOLOGY CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-05-26
Smart Images
Figure CN224272196U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of screw sorting technology, specifically a multi-station automatic screw arrangement and sorting device. Background Technology
[0002] Multi-station automatic screw sorting and arrangement devices are automated equipment used for screw sorting, arrangement, and selection. By integrating various mechanical structures or sensor technologies, they achieve rapid processing of screws of different models and specifications. They mainly include automatic sorting devices based on mechanical vibration, multi-station feeding mechanisms, and vision inspection sorting machines. Automatic sorting devices based on mechanical vibration use vibratory feeders or sorting components to vibrate and guide screws into specific tracks or inner grooves, achieving automatic arrangement.
[0003] Screws are conveyed to a sorting disc via a vibratory feeder and arranged one by one. They are sorted through different sized sorting ports to separate screws of varying lengths. Currently, the length of the sorting ports is adjusted by changing the position of a T-shaped limit plate. However, this T-shaped limit plate is bolted to a support plate, requiring the bolts to be loosened before adjustment, necessitating the use of external tools, which is time-consuming. Furthermore, the movement of the T-shaped limit plate is difficult to control. Therefore, a multi-station automatic screw sorting and arranging device is needed to solve these problems. Utility Model Content
[0004] The purpose of this utility model is to provide a multi-station automatic screw sorting and arrangement device to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution:
[0005] This utility model is an automatic screw sorting and arrangement device with multiple workstations, comprising:
[0006] A vibrating separator includes a sorting disc, a sorting port, a U-shaped support plate, and a T-shaped limiting plate. The sorting port is opened on one side of the sorting disc, the U-shaped support plate is fixed to the lower end of the sorting disc and located at the sorting port, and the T-shaped limiting plate is movably connected to the U-shaped support plate.
[0007] The adjustment assembly includes a first opening, a bearing seat, a rotating shaft, a gear, and a rack. The first opening is located at the middle of one end of a T-shaped limiting plate. The bearing seat is fixed at the middle of one end of a U-shaped support plate. The rotating shaft is rotatably connected to the bearing seat. The gear is fixed at the lower end of the rotating shaft. The rack is fixed to the side of the first opening and meshes with the gear.
[0008] Furthermore, the adjustment assembly also includes limiting holes and limiting posts. The limiting holes are opened on both sides of one end of the T-shaped limiting plate, and the lower end of the limiting post is fixed to the upper end of the U-shaped support plate and inserted into the limiting hole.
[0009] Furthermore, the adjustment component also includes a limiting plate, which is fixed to the upper end of the limiting post and has a diameter larger than that of the limiting post.
[0010] Furthermore, the vibration sorting machine also includes a vibration base and a vibration disk, the vibration disk being movably connected to the upper end of the vibration base, and the sorting disk being fixed to the outer ring of the upper end of the vibration disk.
[0011] Furthermore, the gear and the shaft are located inside the first opening, and the T-shaped limiting plate is movably connected to the inside of the sorting port.
[0012] Furthermore, it also includes a positioning component, which includes an arc-shaped hole, an arc-shaped connecting plate, and an internal gear ring. The arc-shaped hole is opened on the U-shaped support plate and is located on one side of the bearing seat. The arc-shaped connecting plate is inserted into the arc-shaped hole, and the internal gear ring is fixed on the upper end of the arc-shaped connecting plate and meshes with the gear.
[0013] Furthermore, the positioning component also includes an arc-shaped limiting plate, which is fixed to the lower end of the arc-shaped connecting plate and located at the lower end of the U-shaped support plate.
[0014] Furthermore, the positioning component also includes an L-shaped pull plate, which is fixed to the upper end of the internal gear ring.
[0015] This utility model has the following beneficial effects:
[0016] This invention, through the setting of the adjustment component, when it is necessary to adjust the position of the T-shaped limiting plate, rotates the rotating shaft on the bearing seat, drives the gear to rotate, thereby driving the rack in the first opening to move, driving the T-shaped limiting plate to move, and then driving the limiting hole to move along the limiting post. This setting can quickly adjust the position of the T-shaped limiting plate and the adjustment is more precise. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the adjustment component structure of this utility model;
[0020] Figure 3 This is a schematic diagram showing the position of the arc-shaped hole in this utility model;
[0021] Figure 4This is a schematic diagram of the positioning component of this utility model.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 10. Vibration base; 11. Vibration plate; 12. Sorting plate; 13. Sorting port; 14. U-shaped support plate; 15. T-shaped limiting plate; 20. First opening; 21. Limiting hole; 22. Bearing seat; 23. Rotating shaft; 24. Gear; 25. Rack; 26. Limiting post; 27. Limiting plate; 30. Arc-shaped hole; 31. Arc-shaped connecting plate; 32. Internal gear ring; 33. Arc-shaped limiting plate; 34. L-shaped pull plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0026] Please see Figure 1-3 As shown, this utility model is an automatic screw sorting and arrangement device with multiple workstations, comprising:
[0027] The vibrating separator includes a sorting disc 12, a sorting port 13, a U-shaped support plate 14, and a T-shaped limiting plate 15. The sorting port 13 is opened on one side of the sorting disc 12. The U-shaped support plate 14 is fixed to the lower end of the sorting disc 12 and is located at the sorting port 13. The T-shaped limiting plate 15 is movably connected to the U-shaped support plate 14.
[0028] The vibrating sorter also includes a vibrating base 10 and a vibrating plate 11. The vibrating plate 11 is movably connected to the upper end of the vibrating base 10, and the sorting plate 12 is fixed to the outer ring of the upper end of the vibrating plate 11.
[0029] The T-shaped limiting plate 15 is movably connected to the inside of the sorting port 13;
[0030] The vibrating base 10 can cause the vibrating plate 11 to vibrate, and the vibrating plate 11 can transfer the screws to the sorting plate 12. The sorting plate 12 makes the screws evenly arranged and move backward. The sorting port 13 is used to discharge the screws. The U-shaped support plate 14 provides support, and the T-shaped limiting plate 15 provides a limiting function to control the size of the sorting port 13.
[0031] The adjustment assembly includes a first opening 20, a bearing seat 22, a rotating shaft 23, a gear 24, and a rack 25. The first opening 20 is located in the middle of one end of the T-shaped limiting plate 15. The bearing seat 22 is fixed to the middle of one end of the U-shaped support plate 14. The rotating shaft 23 is rotatably connected to the bearing seat 22. The gear 24 is fixed to the lower end of the rotating shaft 23. The rack 25 is fixed to the side of the first opening 20 and meshes with the gear 24.
[0032] The adjustment assembly also includes a limiting hole 21 and a limiting post 26. The limiting hole 21 is opened on both sides of one end of the T-shaped limiting plate 15, and the lower end of the limiting post 26 is fixed to the upper end of the U-shaped support plate 14 and inserted into the limiting hole 21.
[0033] The adjustment assembly also includes a limiting plate 27, which is fixed to the upper end of the limiting post 26 and has a diameter larger than that of the limiting post 26.
[0034] Gear 24 and shaft 23 are located inside the first opening 20;
[0035] The first opening 20 is used to fix the rack 25. The limiting hole 21, the limiting post 26 and the limiting plate 27 play a limiting role to prevent the T-shaped limiting plate 15 from shifting when it moves. The bearing seat 22 facilitates the rotation of the rotating shaft 23. The rotation of the rotating shaft 23 can drive the gear 24 to rotate. The rotation of the gear 24 can drive the rack 25 to move. The movement of the rack 25 can drive the T-shaped limiting plate 15 to move.
[0036] Working principle:
[0037] After installing the bearing housing 22, rotating shaft 23, and gear 24, place the first opening 20 of the T-shaped limiting plate 15 outside the gear 24 so that the gear 24 meshes with the rack 25. The limiting hole 21 is fitted onto the outside of the limiting post 26. With the upper limiting plate 27 fixed, when it is necessary to adjust the position of the T-shaped limiting plate 15, rotate the rotating shaft 23 on the bearing housing 22 to drive the gear 24 to rotate, which in turn drives the rack 25 in the first opening 20 to move, which in turn drives the T-shaped limiting plate 15 to move, which in turn drives the limiting hole 21 to move along the limiting post 26.
[0038] This step allows for quick and precise adjustment of the T-shaped limit plate 15 position.
[0039] Please see Figure 3-4 As shown, this embodiment, based on the above embodiment, further includes:
[0040] The positioning assembly includes an arc-shaped hole 30, an arc-shaped connecting plate 31, and an internal gear ring 32. The arc-shaped hole 30 is opened on the U-shaped support plate 14 and is located on one side of the bearing seat 22. The arc-shaped connecting plate 31 is inserted into the arc-shaped hole 30. The internal gear ring 32 is fixed on the upper end of the arc-shaped connecting plate 31 and meshes with the gear 24.
[0041] The positioning component also includes an arc-shaped limiting plate 33, which is fixed to the lower end of the arc-shaped connecting plate 31 and located at the lower end of the U-shaped support plate 14.
[0042] The positioning assembly also includes an L-shaped pull plate 34, which is fixed to the upper end of the inner gear ring 32;
[0043] The arc-shaped hole 30 facilitates the movement of the arc-shaped connecting plate 31, which provides support. The inner gear ring 32 is used to engage the gear 24. The arc-shaped limiting plate 33 provides a limiting function. The L-shaped pull plate 34 facilitates the pulling of the inner gear ring 32 by fingers.
[0044] Working principle:
[0045] When it is necessary to rotate the shaft 23, pull the L-shaped pull plate 34 upward with one hand, which will drive the inner gear ring 32 and the arc-shaped connecting plate 31 to move upward until the arc-shaped limiting plate 33 fits against the U-shaped support plate 14. At this time, rotate the shaft 23 with the other hand to adjust the position of the T-shaped limiting plate 15. After the adjustment is completed, press the L-shaped pull plate 34 downward to make the inner gear ring 32 lock onto the gear 24.
[0046] This step allows the T-shaped limit plate 15 to be positioned, preventing it from shifting when the machine vibrates.
[0047] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-station automatic screw sorting and arrangement device, characterized in that, include: A vibrating sorting machine includes a sorting disc (12), a sorting port (13), a U-shaped support plate (14), and a T-shaped limiting plate (15). The sorting port (13) is opened on one side of the sorting disc (12). The U-shaped support plate (14) is fixed at the lower end of the sorting disc (12) and located at the sorting port (13). The T-shaped limiting plate (15) is movably connected to the U-shaped support plate (14). The adjustment assembly includes a first opening (20), a bearing seat (22), a rotating shaft (23), a gear (24), and a rack (25). The first opening (20) is located at the middle of one end of the T-shaped limiting plate (15). The bearing seat (22) is fixed at the middle of one end of the U-shaped support plate (14). The rotating shaft (23) is rotatably connected to the bearing seat (22). The gear (24) is fixed at the lower end of the rotating shaft (23). The rack (25) is fixed to the side of the first opening (20) and meshes with the gear (24).
2. The multi-station automatic screw sorting and arrangement device according to claim 1, characterized in that: The adjustment assembly also includes a limiting hole (21) and a limiting post (26). The limiting hole (21) is opened on both sides of one end of the T-shaped limiting plate (15). The lower end of the limiting post (26) is fixed to the upper end of the U-shaped support plate (14) and inserted into the limiting hole (21).
3. The multi-station automatic screw sorting and arrangement device according to claim 2, characterized in that: The adjustment assembly also includes a limiting disk (27), which is fixed to the upper end of the limiting post (26) and has a diameter greater than that of the limiting post (26).
4. The multi-station automatic screw sorting and arrangement device according to claim 1, characterized in that: The vibration sorting machine also includes a vibration base (10) and a vibration plate (11). The vibration plate (11) is movably connected to the upper end of the vibration base (10), and the sorting plate (12) is fixed on the outer ring of the upper end of the vibration plate (11).
5. The multi-station automatic screw sorting and arrangement device according to claim 1, characterized in that: The gear (24) and the shaft (23) are located inside the first opening (20), and the T-shaped limiting plate (15) is movably connected to the inside of the sorting port (13).
6. The multi-station automatic screw sorting and arrangement device according to claim 1, characterized in that: It also includes a positioning component, which includes an arc-shaped hole (30), an arc-shaped connecting plate (31), and an internal gear ring (32). The arc-shaped hole (30) is opened on the U-shaped support plate (14) and is located on one side of the bearing seat (22). The arc-shaped connecting plate (31) is inserted into the arc-shaped hole (30). The internal gear ring (32) is fixed on the upper end of the arc-shaped connecting plate (31) and meshes with the gear (24).
7. The multi-station automatic screw sorting and arrangement device according to claim 6, characterized in that: The positioning component also includes an arc-shaped limiting plate (33), which is fixed to the lower end of the arc-shaped connecting plate (31) and located at the lower end of the U-shaped support plate (14).
8. The multi-station automatic screw sorting and arrangement device according to claim 6, characterized in that: The positioning component also includes an L-shaped pull plate (34), which is fixed to the upper end of the inner gear ring (32).