A power transmission insulator cleaning device

Abstract

This utility model discloses a power transmission and transformation insulator cleaning device, relating to the field of insulator cleaning device technology cabinets. A power transmission and transformation insulator cleaning device includes: a mounting arm with connecting arms at both ends; a first support arm and a second support arm, respectively mounted on one end of the connecting arm, with a second rotating drum and a third rotating drum rotatably connected to the first and second support arms respectively; a first rotating drum rotatably connected to one end of the mounting arm, the first, second, and third rotating drums forming a triangle; and a wiping strip connected to the first, second, and third rotating drums, the wiping strip having an L-shaped cross-section for contacting the bottom surface of the insulator skirt. This utility model, by using the triangle formed by the first, second, and third rotating drums to drive the L-shaped cross-section wiping strip to rotate, can simultaneously wipe the sides of the insulator and the bottom surface of the insulator skirt. Compared to traditional single-direction cleaning equipment, this effectively reduces cleaning dead angles and significantly improves cleaning effect and efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of insulator cleaning devices, specifically, it relates to a power transmission and transformation insulator cleaning device. Background Technology

[0002] In power systems, transmission and transformation insulators are key components that ensure the insulation performance of power equipment, and their operating status directly affects the safety of the power grid. With the continuous increase in the demand for power transmission, insulators are exposed to complex outdoor environments for a long time, making them susceptible to corrosion from industrial dust, salt crystals, bird droppings, and other contaminants, which leads to a decline in insulation performance and causes faults such as flashover tripping due to pollution.

[0003] Existing insulator cleaning technologies mainly include high-pressure water washing, dry ice cleaning, and mechanical wiping. While high-pressure water washing can effectively remove stubborn stains, it suffers from problems such as high water consumption, wastewater pollution, and potential freezing of the insulator surface in low-temperature environments. Dry ice cleaning requires specialized equipment, is costly, and is ineffective at cleaning dirt in tiny crevices. Traditional mechanical wiping equipment often uses a single brush or cloth strip for cleaning, which suffers from insufficient coverage and low cleaning efficiency for the underside of insulator skirts and complex structures. Therefore, a power transmission and transformation insulator cleaning device is proposed. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a power transmission and transformation insulator cleaning device that can overcome or at least partially solve the above problems.

[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows: a power transmission and transformation insulator cleaning device, comprising: an installation arm with connecting arms installed at both ends; a support arm one and a support arm two, respectively installed on one end of the connecting arm, with a rotating drum two and a rotating drum three rotatably connected to the support arm one and support arm two, respectively; a rotating drum one, rotatably connected to one end of the installation arm, the rotating drum one, rotating drum two, and rotating drum three forming a triangle; and a wiping strip connected to the rotating drum one, rotating drum two, and rotating drum three, the wiping strip having an L-shaped cross-section for contacting the bottom surface of the insulator skirt.

[0006] Preferably, both support arms one and two are rotatably connected to the connecting arm, and support arms one and two are connected by an elastic sheet. Two limiting rods are symmetrically fixedly connected to the connecting arm, and fixed blocks are symmetrically fixedly connected to both support arms one and two. The limiting rods correspond to the fixed blocks and are used to limit the movement of support arms one and two.

[0007] Preferably, a motor is installed on the connecting arm, and sprockets are installed on the output end of the motor and on the rotating drum. The two sprockets are connected by a chain, and the motor is located in the interlayer of the connecting arm.

[0008] Preferably, the connecting arm is fixedly connected to the mounting arm.

[0009] Preferably, the wiping strip includes a vertical strip and a horizontal strip. The outer periphery of the vertical strip is provided with wiping strips, and multiple accumulation grooves are equally spaced on the wiping strips. Oblique guide grooves are provided on the wiping strips on both sides of the accumulation grooves. The upper surface of the horizontal strip is provided with grooves.

[0010] Preferably, a mounting plate is installed on the connecting arm, and a scraper is installed on the mounting plate. The scraper has side scraping teeth on its side, which correspond to the accumulation groove. The bottom surface of the scraper has lower scraping teeth, which correspond to the groove.

[0011] Preferably, a connector is mounted on the mounting arm, the connector has an internal thread, and a connecting rod is threaded onto the connector.

[0012] Preferably, the inner wall of the wiping belt is provided with teeth, and the outer periphery of the rotating cylinder one, rotating cylinder two, and rotating cylinder three is provided with tooth grooves, and the teeth and tooth grooves mesh with each other.

[0013] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art:

[0014] 1. This power transmission and transformation insulator cleaning device uses three rotating drums (one, two, and three) to form a triangle, which drives the L-shaped cross-section wiping belt to rotate. It can wipe the side of the insulator and the bottom of the insulator skirt at the same time. Compared with traditional equipment that cleans in one direction, it effectively reduces cleaning dead angles and greatly improves the cleaning effect.

[0015] 2. The power transmission and transformation insulator cleaning device has two support arms connected by elastic sheets and rotatable. The connecting arm and the mounting arm can be rotated, which allows the device to automatically adjust the fit according to the size and shape of the insulator, adapting to power transmission and transformation insulators of different specifications, thus enhancing the versatility and applicability of the device.

[0016] 3. The power transmission and transformation insulator cleaning device has an accumulation groove, inclined guide groove, and groove on the wiping tape that work together with the side scraping teeth and lower scraping teeth of the scraper to achieve automatic cleaning of the wiping tape during the cleaning process of the insulator, reduce secondary pollution of the insulator by dirt, reduce the frequency of manual cleaning of the wiping tape, and improve the overall work efficiency.

[0017] 4. The motor of this power transmission and transformation insulator cleaning device is installed in the interlayer of the connecting arm. The wiping belt is driven by the meshing of the first, second and third rotating drums through teeth and grooves. The overall structure is compact and occupies little space. The triangular rotating drum structure and limit design ensure the stability of the device during operation and reduce the problem of poor cleaning effect caused by shaking.

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0019] In the attached diagram:

[0020] Figure 1 This is a three-dimensional structural diagram of a power transmission and transformation insulator cleaning device proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of three rotating drums: a first rotating drum, a second rotating drum, and a third rotating drum, for a power transmission and transformation insulator cleaning device proposed in this utility model.

[0022] Figure 3 This utility model proposes a cleaning device for power transmission and transformation insulators. Figure 2 Enlarged view of point A in the middle;

[0023] Figure 4 This is a schematic diagram of the installation arm, connecting arm, support arm one, and support arm two of a power transmission and transformation insulator cleaning device proposed in this utility model.

[0024] Figure 5 This is a top view of a power transmission and transformation insulator cleaning device proposed in this utility model;

[0025] Figure 6 This is a schematic diagram of the motor and sprocket of a power transmission and transformation insulator cleaning device proposed in this utility model;

[0026] Figure 7 This is a schematic diagram of an existing insulator.

[0027] In the diagram: 1. Mounting arm; 10. Connector; 101. Connecting rod; 11. Connecting arm; 111. Rotary drum one; 12. Torsion spring; 13. Support arm one; 131. Rotary drum two; 14. Support arm two; 141. Rotary drum three; 15. Elastic sheet; 16. Limiting rod; 161. Fixing block; 2. Wiping belt; 20. Vertical belt; 21. Wiping strip; 22. Accumulation groove; 23. Angled guide groove; 24. Horizontal belt; 25. Groove; 3. Scraper; 31. Mounting plate; 32. Side scraper teeth; 33. Lower scraper teeth; 4. Motor; 41. Sprocket. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0029] Example: Refer to Figures 1-7A power transmission and transformation insulator cleaning device includes: an installation arm 1 with connecting arms 11 installed at both ends; a first support arm 13 and a second support arm 14, respectively installed on one end of the connecting arm 11, with a second rotating drum 131 and a third rotating drum 141 rotatably connected to the first support arm 13 and the second support arm 14, respectively; a first rotating drum 111, rotatably connected to one end of the installation arm 1, with the first rotating drum 111, the second rotating drum 131, and the third rotating drum 141 forming a triangle; and a wiping belt 2 connected to the first rotating drum 111, the second rotating drum 131, and the third rotating drum 141, the wiping belt 2 having an L-shaped cross-section for contacting the bottom surface of the insulator skirt.

[0030] Support arms 13 and 14 are rotatably connected to connecting arm 11. Support arms 13 and 14 are connected by elastic sheet 15 and pull on each other to ensure the stability of their relative positions. Two limiting rods 16 are symmetrically fixedly connected to connecting arm 11, and fixing blocks 161 are symmetrically fixedly connected to support arms 13 and 14. The limiting rods 16 and fixing blocks 161 correspond to each other. The limiting rods 16 are symmetrically fixed to connecting arm 11, and the fixing blocks 161 are fixedly connected to corresponding positions on support arms 13 and 14. When the support arms rotate to a suitable angle, the limiting rods 16 and fixing blocks 161 cooperate to limit the support arms 13 and 14 and prevent them from rotating excessively.

[0031] The inner wall of the wiping belt 2 is provided with teeth, and the outer circumference of the rotating drum 111, rotating drum 2 131 and rotating drum 3 141 is provided with grooves. The teeth and grooves mesh with each other to ensure that the wiping belt 2 will not slip during rotation.

[0032] A motor 4 is installed on the connecting arm 11. A sprocket 41 is installed on the output end of the motor 4 and on the rotating drum 111. The two sprockets 41 are connected by a chain, so that the motor 4 can drive the rotating drum 111 to rotate, thereby driving the wiping belt 2 to rotate in a cycle. The motor 4 is located in the interlayer of the connecting arm 11, which can also be used to improve the strength of the connecting arm 11.

[0033] The connecting arm 11 is fixedly connected to the mounting arm 1 or the connecting arm 11 is rotatably connected to the mounting arm 1 via the torsion spring 12; to adapt to different operating scenarios, when the insulator diameter is large, a design with a torsion spring 12 can be adopted so that the connecting arm 11 can be adapted to the diameter of the insulator.

[0034] The wiping strip 2 consists of a vertical strip 20 and a horizontal strip 24. Wiping strips 21 are set on the outer periphery of the vertical strip 20. Multiple accumulation grooves 22 are evenly spaced on the wiping strips 21, and oblique guide grooves 23 are set on both sides. Grooves 25 are set on the upper surface of the horizontal strip 24 to improve the cleaning effect and collect dirt. When the wiping strip 2 wipes and cleans the surface of the insulator, some dirt will accumulate in the accumulation grooves 22, and the oblique guide grooves 23 can guide the wiped dirt into the accumulation grooves 22.

[0035] An mounting plate 31 is installed on the connecting arm 11, and a scraper 3 is installed on the mounting plate 31. The side scraping teeth 32 on the side of the scraper 3 correspond to the accumulation groove 22, and the bottom scraping teeth 33 correspond to the groove 25. The scraper 3 is used to clean the dirt from the accumulation groove 22 and the groove 25 by using the side scraping teeth 32 and the bottom scraping teeth 33 when the wiping belt 2 rotates and passes through the scraper 3.

[0036] In one embodiment, the scraper 3 is made of polyethylene or polyethylene with polytetrafluoroethylene on its surface, which has good wear resistance and flexibility, and can protect the wiping belt 2 to the maximum extent while ensuring the removal of stains.

[0037] In one embodiment, the wiping strip 2 is made of rubber-coated nylon canvas, which has good abrasion resistance, flexibility and insulation.

[0038] The mounting arm 1 is equipped with a connector 10, which has an internal thread. A connecting rod 101 is threaded onto the connector 10, which allows for easy installation of the connecting rod 101 according to the cleaning height, thus meeting the cleaning needs of insulators at different heights.

[0039] When using this device, the operator holds the connecting rod 101 and places the wiping strips 2 on both sides of the insulator. The wiping strips 2 are made to adhere to the surface of the insulator by the rotational connection between the support arm 13, the support arm 2 14 and the connecting arm 11, as well as the action of the elastic sheet 15. If the connecting arm 11 is rotatably connected to the mounting arm 1 through the torsion spring 12, the adhesion between the wiping strips 2 and the insulator can be further adaptively adjusted.

[0040] Extend the cable of motor 4 to the connecting rod 101, turn on motor 4 through the controller on the cable, and motor 4 drives the rotating drum 111 to rotate through sprocket 41 and chain, thereby driving the wiping belt 2 to circulate along the triangular path (it should be understood that the two wiping belts 2 are controlled by two independent motors 4 to rotate relative to each other).

[0041] The L-shaped cross-section design of the wiping strip 2 allows the vertical strip 20 to fit against the side of the insulator, and the horizontal strip 24 to contact the bottom surface of the insulator skirt, achieving efficient wiping. During the wiping process, the inclined guide groove 23 on the wiping strip 21 guides the dirt to the accumulation groove 22, while the groove 25 on the horizontal strip 24 collects the dirt from the bottom surface of the skirt.

[0042] As the wiping belt 2 rotates, when the accumulation groove 22 and the groove 25 pass through the scraper 3, the side scraping teeth 32 on the side of the scraper 3 scrape away the dirt in the accumulation groove 22, and the bottom scraping teeth 33 clean the dirt in the groove 25, ensuring that the wiping belt 2 remains clean and maintains a high-efficiency cleaning effect.

[0043] Continue running the device until the dirt on the surface of the insulator and the bottom of the skirt is cleaned. Then turn off motor 4, remove the device, and the cleaning work is complete.

[0044] During the cleaning process, an additional water spray hose can be used. When the insulator is at a high height, the front end of the device has a certain weight due to the setting of motor 4. Therefore, when cleaning higher insulators, a rope can be connected to an additional extension rod, and the other end of the rope can be connected to the connecting rod 101 near the mounting arm 1. The extension rod is used to assist the front end of the device and improve stability.

[0045] Figure 7 For existing insulators, this device features an L-shaped wiping strip design, making it particularly suitable for applications such as... Figure 7 The insulator shown can better improve the cleaning effect.

[0046] This utility model uses rotating drum 111, rotating drum 231, and rotating drum 311 to form a triangle and drive the L-shaped cross-section wiping belt 2 to rotate, which can wipe the side of the insulator and the bottom of the insulator skirt at the same time. Compared with traditional equipment that cleans in one direction, it effectively reduces cleaning dead angles and greatly improves cleaning effect.

[0047] Support arm 13 and support arm 2 14 are connected by elastic sheet 15 and can rotate. The connecting arm 11 and the mounting arm 1 can be rotated, so that the device can automatically adjust the fit according to the size and shape of the insulator, adapt to different specifications of power transmission and transformation insulators, and enhance the versatility and applicability of the device.

[0048] The accumulation groove 22, inclined guide groove 23, and groove 25 on the wiping belt 2 cooperate with the side scraping teeth 32 and lower scraping teeth 33 of the scraper 3 to realize the automatic cleaning of the wiping belt 2 in the process of cleaning the insulator, reduce the secondary pollution of the insulator by dirt, and at the same time reduce the frequency of manual cleaning of the wiping belt 2, thus improving the overall work efficiency. The motor 4 is installed in the interlayer of the connecting arm 11. The wiping belt 2 and the rotating drum 111, rotating drum 2131, and rotating drum 3141 are driven by tooth and groove meshing. The overall structure is compact and occupies little space. The triangular rotating drum structure and limit design ensure the stability of the device during operation and reduce the problem of poor cleaning effect caused by shaking.

[0049] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A power transmission insulator cleaning device, characterized by, include: Mounting arm (1) with connecting arms (11) installed at both ends; Support arm one (13) and support arm two (14) are respectively installed on one end of the connecting arm (11), and rotating cylinder two (131) and rotating cylinder three (141) are respectively rotatably connected to support arm one (13) and support arm two (14). Rotary cylinder one (111) is rotatably connected to one end of the mounting arm (1), and rotating cylinder one (111), rotating cylinder two (131) and rotating cylinder three (141) form a triangle; Wiping strip (2) is connected to the first rotating drum (111), the second rotating drum (131), and the third rotating drum (141). The cross-section of the wiping strip (2) is L-shaped and is used to contact the bottom surface of the insulator skirt.

2. The power transmission insulator cleaning device according to claim 1, wherein Both the first support arm (13) and the second support arm (14) are rotatably connected to the connecting arm (11). The first support arm (13) and the second support arm (14) are connected by an elastic sheet (15). Two limiting rods (16) are symmetrically fixedly connected to the connecting arm (11). Both the first support arm (13) and the second support arm (14) are symmetrically fixedly connected to a fixing block (161). The limiting rods (16) and the fixing blocks (161) correspond to each other and are used to limit the movement of the first support arm (13) and the second support arm (14).

3. A power transmission insulator cleaning device according to claim 2, wherein A motor (4) is installed on the connecting arm (11). A sprocket (41) is installed on the output end of the motor (4) and on the first drum (111). The two sprockets (41) are connected by a chain. The motor (4) is located in the interlayer of the connecting arm (11).

4. A power transmission insulator cleaning device according to claim 3, wherein The connecting arm (11) is fixedly connected to the mounting arm (1).

5. A power transmission and transformation insulator cleaning device according to claim 3, characterized in that, The connecting arm (11) is rotatably connected to the mounting arm (1) by a torsion spring (12).

6. A power transmission and transformation insulator cleaning device according to claim 4 or 5, characterized in that, The wiping strip (2) includes a vertical strip (20) and a horizontal strip (24). The outer periphery of the vertical strip (20) is provided with wiping strips (21). Multiple accumulation grooves (22) are equally spaced on the wiping strips (21). Oblique guide grooves (23) are provided on the wiping strips (21) on both sides of the accumulation grooves (22). The upper surface of the horizontal strip (24) is provided with grooves (25).

7. A power transmission and transformation insulator cleaning device according to claim 6, characterized in that, A mounting plate (31) is installed on the connecting arm (11), and a scraper (3) is installed on the mounting plate (31). The scraper (3) has side scraping teeth (32) on its side, which correspond to the accumulation groove (22). The scraper (3) has lower scraping teeth (33) on its bottom surface, which correspond to the groove (25).

8. A power transmission and transformation insulator cleaning device according to claim 7, characterized in that, The mounting arm (1) is equipped with a connector (10), the connector (10) has an internal thread, and a connecting rod (101) is threaded onto the connector (10).

9. A power transmission and transformation insulator cleaning device according to claim 8, characterized in that, The inner wall of the wiping belt (2) is provided with teeth, and the outer periphery of the rotating cylinder one (111), rotating cylinder two (131), and rotating cylinder three (141) is provided with tooth grooves, and the teeth and tooth grooves mesh with each other.

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