A silicon core cleaning carrier
By designing a combination of spindle and mounting components, modular assembly of the silicon core cleaning carrier was achieved, solving the problems of complex design, heavy weight, and high manual labor intensity of existing silicon core cleaning carriers. This improved the carrier's adaptability and cleaning efficiency, and reduced cleaning costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG DAQO NEW ENERGY CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-26
AI Technical Summary
Existing silicon core cleaning carriers are complex in design, heavy in weight, require high manual labor intensity, and are difficult to adapt to the cleaning needs of silicon cores of different shapes, resulting in increased cleaning costs.
A silicon core cleaning carrier including a spindle component and a mounting component was designed. The spindle component consists of a spindle body and a fixing plate. The mounting component includes limiting and supporting components. The silicon core is fixed and limited by the combination of the supporting plate and the pressure plate, which can meet the cleaning needs of silicon cores of different shapes.
It improves the adaptability of the carrier, reduces the intensity of manual labor, reduces the contact points between the silicon core and the carrier, lowers cleaning costs, facilitates the installation and disassembly of the silicon core, and improves cleaning efficiency.
Smart Images

Figure CN224272446U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of silicon core cleaning equipment, and in particular to a silicon core cleaning carrier. Background Technology
[0002] The production process of polycrystalline silicon is complex and involves many steps, especially in the polycrystalline silicon reduction and generation stage. The silicon core serves as the substrate for the deposition process, providing the foundation for silicon material deposition. During chemical vapor deposition, the surface of the silicon core provides a site for silicon atoms to be deposited. Its surface characteristics, such as cleanliness and roughness, affect the deposition rate and the quality of the silicon material. The etching treatment of the silicon core surface is crucial for the smooth growth of polycrystalline silicon. By removing impurities, oil stains, and oxides from the surface, the cleanliness and smoothness of the surface are ensured, providing ideal conditions for the uniform growth of polycrystalline silicon.
[0003] Currently, silicon core cleaning can be done manually or automatically. Manual cleaning has drawbacks such as strong acid corrosion, high labor intensity, and poor cleaning quality. With the widespread use of automatic cleaning equipment, the output and quality of cleaning have become more suitable for the needs of polysilicon production. However, the cleaning efficiency of the cleaning equipment is mainly affected by factors such as equipment size, cleaning tank structure, and cleaning carrier. Among these, the design of the cleaning carrier directly affects the cleaning efficiency and has a significant impact on the production capacity of the cleaning equipment.
[0004] Existing silicon core carrier designs are complex and heavy. After cleaning, the carrier without silicon cores needs to be transferred from the unloading platform to the loading platform. This transfer is done manually, which is labor-intensive. Furthermore, silicon core specifications are constantly changing. Polysilicon manufacturers typically use cuboid and cylindrical silicon cores. Existing cleaning carriers are usually designed to clean only square silicon cores. When using this carrier to clean round silicon cores, there are many contact points between the silicon core and the carrier's edges, resulting in high abnormal losses during the cleaning process and increasing cleaning costs. Utility Model Content
[0005] In view of this, the present invention provides a silicon core cleaning carrier, the main purpose of which is to provide a silicon core cleaning carrier that can be modularly assembled, thereby improving the adaptability of the equipment and reducing production costs.
[0006] To achieve the above objectives, this utility model mainly provides the following technical solutions:
[0007] This utility model embodiment provides a silicon core cleaning carrier, the carrier comprising:
[0008] A spindle assembly, comprising a spindle body and a fixing plate assembly, wherein the fixing plate assembly comprises a first fixing plate and a second fixing plate, the first fixing plate and the second fixing plate being fixedly connected to both ends of the spindle body;
[0009] The mounting component includes a limiting component and a supporting component. The limiting component is disposed inside the first fixing plate and the second fixing plate. The supporting component is disposed between the two limiting components. There are multiple supporting components. Each supporting component includes multiple supporting plates, multiple pressure plates, and multiple first connecting components. The multiple supporting plates form a circular structure, which is mounted on the spindle body. The outer side of each supporting plate is provided with multiple placement slots for placing silicon cores. Each pressure plate has mounting screw holes at both ends. The first connecting components connect the pressure plates and the supporting plates. The inner side of the pressure plate is attached to the outer side of the supporting plate.
[0010] Furthermore, the cross-sectional shape of the placement slot is rectangular or semi-circular.
[0011] Furthermore, the inner side of each of the support plates has an arc-shaped cross-section, and the inner sides of the multiple support plates form the circular structure.
[0012] Furthermore, a fixing protrusion is provided between two adjacent placement slots.
[0013] Furthermore, the limiting component includes multiple limiting mounting plates, multiple limiting fixing plates, and multiple second connecting components. The multiple limiting mounting plates form a circular structure, which is mounted on the main shaft body. Each limiting mounting plate has multiple limiting grooves on its outer side. Each limiting fixing plate has mounting screw holes at both ends. The second connecting components are connected to two adjacent limiting fixing plates. The inner side of the limiting fixing plate is fitted to the outer side of the limiting mounting plate.
[0014] Furthermore, the fixing plate component includes a plate body and a gear ring, the gear ring is disposed on the outer side of the plate body, a shaft hole is disposed at the center of the plate body, and a plurality of first through holes are uniformly disposed on the side of the shaft hole.
[0015] Furthermore, the spindle body includes an end spindle and a middle spindle. Mounting bolts are provided at both ends of the middle spindle, and a mounting groove is provided at one end of the end spindle. The mounting bolts are threaded into the mounting groove.
[0016] Furthermore, a handle is provided at the end of the end shaft away from the mounting groove, and the fixing plate is provided at the end of the end shaft near the handle.
[0017] Compared with the prior art, the present invention has the following technical effects:
[0018] In the technical solution provided by this utility model embodiment, the spindle component functions to support the mounting component. The spindle component includes a spindle body and a fixing plate component. The fixing plate component includes a first fixing plate and a second fixing plate, which are fixedly connected to both ends of the spindle body. The mounting component functions to fix the silicon core. The mounting component includes a limiting component and a supporting component. The limiting component is disposed inside the first fixing plate and the second fixing plate. The supporting component is disposed between the two limiting components. There are multiple supporting components, and each supporting component includes multiple supporting plates, multiple pressure plates, and multiple... A connecting component comprises multiple support plates forming a circular structure, which is mounted on the main shaft body. Each support plate has multiple slots on its outer surface for placing silicon cores. Each pressure plate has mounting screw holes at both ends. The first connecting component connects the pressure plate and the support plate, with the inner side of the pressure plate fitting against the outer side of the support plate. Compared to existing technologies, the silicon core carrier design is more complex and heavier. After silicon core cleaning, the carrier without silicon cores needs to be transferred from the unloading platform to the loading platform. This transfer requires manual lifting, resulting in high labor intensity. Furthermore, the specifications of silicon cores are constantly changing, including polycrystalline silicon... Manufacturers typically use two types of silicon cores: cuboid and cylindrical. Existing cleaning carriers are usually designed to clean only squaring silicon cores. When using this carrier to clean circular silicon cores, there are many contact points between the silicon core and the carrier's edges, resulting in high abnormal wear during the cleaning process and increasing cleaning costs. In this technical solution, a spindle body is mounted on a cleaning device, with fixed plate components installed at both ends of the spindle body. The drive device drives the spindle body to rotate through the fixed plate components. Simultaneously, multiple support plates form a circular structure, which is mounted on the spindle body. The axis of the circular structure coincides with the axis of the spindle body. Each support plate has multiple placement slots on its outer surface for... The silicon cores are placed in the mounting plate. Each pressure plate has mounting screw holes at both ends. The first connecting component connects the pressure plate and the support plate. The inner side of the pressure plate fits against the outer side of the support plate, so that multiple silicon cores are fixed on multiple support components. The pressure plate and the support plate restrict the radial direction of the silicon cores. The limiting component is set inside the first fixing plate and the second fixing plate, and restricts the axial direction of the silicon cores. This not only facilitates the installation and removal of silicon cores, but also facilitates the maintenance and repair of the carrier. At the same time, different shaped placement slots can be made as needed to place silicon cores of different shapes, thereby achieving the technical effect of improving the adaptability of the carrier. Attached Figure Description
[0019] Figure 1 A schematic diagram of the structure of a silicon core cleaning carrier provided in an embodiment of this utility model;
[0020] Figure 2 for Figure 1Schematic diagram of the cross-sectional structure at point AA;
[0021] Figure 3 for Figure 1 Schematic diagram of the cross-sectional structure at point BB;
[0022] Figure 4 for Figure 1 Enlarged structural diagram at point C;
[0023] Figure 5 This is a front view structural diagram of a limiting component provided in an embodiment of the present utility model;
[0024] Figure 6 A front view structural schematic diagram of a support component provided in an embodiment of this utility model;
[0025] Figure 7 This is a right-side view of another support component provided in an embodiment of the present utility model. Detailed Implementation
[0026] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.
[0027] like Figures 1 to 6 As shown, this embodiment of the present invention provides a silicon core cleaning carrier, which includes:
[0028] The spindle assembly includes a spindle body 11 and a fixing plate assembly. The fixing plate assembly includes a first fixing plate 121 and a second fixing plate 122, which are fixedly connected to both ends of the spindle body 11.
[0029] The mounting component includes a limiting component 21 and a supporting component 22. The limiting component 21 is disposed inside the first fixing plate 121 and the second fixing plate 122. The supporting component 22 is disposed between the two limiting components 21. There are multiple supporting components 22. Each supporting component 22 includes multiple supporting plates 221, multiple pressure plates 222, and multiple first connecting components 224. The multiple supporting plates 221 form a circular structure, which is mounted on the spindle body 11. The outer side of each supporting plate 221 is provided with multiple placement slots 225 for placing silicon cores. Each pressure plate 222 has mounting screw holes 223 at both ends. The first connecting component 224 connects the pressure plate 222 and the supporting plate 221. The inner side of the pressure plate 222 is attached to the outer side of the supporting plate 221.
[0030] In the technical solution provided by this utility model embodiment, the spindle component functions to support the mounting component. The spindle component includes a spindle body 11 and a fixing plate component. The fixing plate component includes a first fixing plate 121 and a second fixing plate 122, which are fixedly connected to both ends of the spindle body 11. The mounting component functions to fix the silicon core. The mounting component includes a limiting component 21 and a supporting component 22. The limiting component 21 is disposed inside the first fixing plate 121 and the second fixing plate 122. The supporting component 22 is disposed between two limiting components 21. There are multiple supporting components 22, and each supporting component 22 includes multiple supporting plates 221 and multiple pressure plates. The main shaft body 11 is mounted on a circular structure consisting of multiple first connecting components 222 and multiple support plates 221. Each support plate 221 has multiple placement slots 225 on its outer side for inserting silicon cores. Each pressure plate 222 has mounting screw holes 223 at both ends. The first connecting components 224 connect the pressure plate 222 and the support plate 221. The inner side of the pressure plate 222 fits against the outer side of the support plate 221. Compared to existing technologies, the silicon core carrier design is more complex and heavier. After silicon core cleaning, the carrier without silicon cores needs to be transferred from the unloading platform to the loading platform. This transfer requires manual lifting, resulting in high labor intensity. Furthermore, the current specifications of silicon cores... With constant evolution, polysilicon manufacturers typically use two types of silicon cores: cuboid and cylindrical. Existing cleaning carriers are usually designed to clean only squaring silicon cores. However, when using this carrier to clean circular silicon cores, there are many contact points between the silicon core and the carrier's edges, resulting in high abnormal wear during the cleaning process and increasing cleaning costs. In this technical solution, a spindle body 11 is mounted on a cleaning device, with fixed plate components installed at both ends of the spindle body 11. The driving device drives the spindle body 11 to rotate through the fixed plate components. Simultaneously, multiple support plates 221 form a circular structure, which is mounted on the spindle body 11. The axis of the circular structure coincides with the axis of the spindle body 11. Each support plate 221 has multiple placement slots 225 on its outer surface for placing silicon cores. The pressure plate 222 has mounting screw holes 223 at both ends. The first connecting component 224 is connected to the pressure plate 222 and the support plate 221. The inner side of the pressure plate 222 is attached to the outer side of the support plate 221, so that multiple silicon cores are fixed on multiple support components 22. The pressure plate 222 and the support plate 221 restrict the radial direction of the silicon cores. The limiting component 21 is set inside the first fixing plate 121 and the second fixing plate 122. The limiting component 21 restricts the axial direction of the silicon cores. This not only facilitates the installation and disassembly of the silicon cores, but also facilitates the maintenance and repair of the carrier. At the same time, different shaped placement slots 225 can be made as needed to place silicon cores of different shapes, thereby achieving the technical effect of improving the adaptability of the carrier.
[0031] The spindle assembly described above serves to support the mounting components. The spindle assembly includes a spindle body 11 and a fixing plate assembly. The fixing plate assembly includes a first fixing plate 121 and a second fixing plate 122, which are fixedly connected to both ends of the spindle body 11. The length of the spindle body 11 is determined by the size of the cleaning tank used with the equipment. An aluminum alloy frame is used in the middle of the spindle body 11, and the outside of the spindle body 11 is lined with plastic to prevent corrosion of the central aluminum alloy frame during medium-intensity pickling. The first fixing plate 121 and the second fixing plate 122 are installed at both ends of the spindle body 11 to connect to a drive device. The drive device drives either the first fixing plate 121 or the second fixing plate 122 to rotate, simultaneously causing the spindle body 11 to rotate around its axis. The mounting components serve to fix the silicon core. The mounting components include a limiting component 21 and a supporting component 22. The limiting component 21 is located inside the first fixing plate 121 and the second fixing plate 122, and the supporting component 22 is located on both limiting components. Between the positioning components 21, there are multiple support components 22. Each support component 22 includes multiple support plates 221, multiple pressure plates 222, and multiple first connecting components 224. The multiple support plates 221 form a circular structure, which is mounted on the spindle body 11. Each support plate 221 has multiple placement slots 225 on its outer side for placing silicon cores. Each pressure plate 222 has mounting screw holes 223 at both ends. The first connecting components 224 connect the pressure plate 222 and the... The support plate 221 has its inner side fitted to the outer side of the pressure plate 222. There are at least three support components 22, which are mounted vertically and radially on the spindle body 11. Each support component 22 includes at least three support plates 221 arranged in a ring to form a circular or annular structure. The support plates 221 are made of nylon, and the number of support plates 221 is the same as the number of pressure plates 222. Multiple placement slots 225 are provided on the outer side of the support plate 221. Figure 3 and Figure 7As shown, the cross-sectional shape of the placement groove 225 is rectangular or semi-circular, or the shape of the placement groove 225 can be set as needed. The silicon core can be placed into the placement groove 225. Then, the pressure plate 222 is placed on the outer side of the support plate 221, with the inner side of the pressure plate 222 fitting against the outer side of the support plate 221. This clamps the silicon core between the pressure plate 222 and the support plate 221, keeping the silicon core within the placement groove 225 and reducing radial movement of the silicon core during the cleaning process. A 2-meter gap is left between the silicon core and the pressure plate 222 and support plate 221. A gap of mm is provided to accommodate the cleaning of silicon cores with large coaxiality errors. The pressure plate 222 is made of nylon, and mounting screw holes 223 are provided at both ends of the pressure plate 222. The first connecting component 224 connects the pressure plate 222 and the support plate 221, and fixes the pressure plate 222 to the support plate 221 through the first connecting component 224. The first connecting component 224 is a connecting bolt, which fixes the pressure plate 222 to the support plate 221, thereby facilitating the fixing and disassembly of the pressure plate 222. In this technical solution, the spindle body 11 is installed on the cleaning device. The spindle body 11 is equipped with fixing plate components at both ends. The drive device drives the spindle body 11 to rotate through the fixing plate components. Simultaneously, multiple support plates 221 form a circular structure, which is mounted on the spindle body 11. The axis of the circular structure coincides with the axis of the spindle body 11. Each support plate 221 has multiple slots 225 on its outer surface for inserting silicon cores. Each pressure plate 222 has mounting screw holes 223 at both ends. The first connecting component 224 connects the pressure plate 222 and the support plate 221. The inner side of the 2 is attached to the outer side of the support plate 221, so that multiple silicon cores are fixed on multiple support components 22. The pressure plate 222 and the support plate 221 restrict the radial direction of the silicon cores. The limiting component 21 is set inside the first fixing plate 121 and the second fixing plate 122. The limiting component 21 restricts the axial direction of the silicon cores. This not only facilitates the installation and disassembly of the silicon cores, but also facilitates the maintenance and repair of the carrier. At the same time, different shaped placement slots 225 can be made as needed to place silicon cores of different shapes, thereby achieving the technical effect of improving the adaptability of the carrier.
[0032] Furthermore, the inner side of each support plate 221 is an arc-shaped cross-section, and the inner sides of multiple support plates 221 form a circular structure. In this embodiment, the support plate 221 is further defined, and the inner side of the support plate 221 is an arc-shaped cross-section. When there are three support plates 221, the included angle formed at both ends of the arc is 120 degrees. The inner sides of the three support plates 221 form a ring, and the diameter of the ring is slightly larger than the diameter of the spindle body 11, so that the three support plates 221 can be fitted onto the spindle body 11, thereby achieving the technical effect of facilitating the installation and removal of the support plates 221.
[0033] Furthermore, a fixing protrusion 226 is provided between two adjacent placement slots 225. In this embodiment, a support plate 221 is further defined, and multiple placement slots 225 are provided on the outer side of the support plate 221. The multiple placement slots 225 are arranged in parallel, and a protrusion 226 is provided between two adjacent placement slots 225. The protrusion 226 separates two adjacent silicon cores to prevent the silicon cores from colliding with each other. The protrusion 226 and the support plate 221 are an integral structure.
[0034] Furthermore, the limiting component 21 includes a plurality of limiting mounting plates 211, a plurality of limiting fixing plates 212, and a plurality of second connecting components 213. The plurality of limiting mounting plates 211 form a circular structure, which is mounted on the main shaft body 11. Each limiting mounting plate 211 has a plurality of limiting grooves on its outer side. Each limiting fixing plate 212 has mounting screw holes 223 at both ends. The second connecting component 213 is connected to two adjacent limiting fixing plates 212. The inner side of the limiting fixing plate 212 is fitted to the outer side of the limiting mounting plate 211. In this embodiment, a limiting component 21 is further defined. The structure of the limiting component 21 is similar to that of the supporting component 22. There are multiple limiting mounting plates 211, which can be assembled into a ring structure, so that the multiple limiting mounting plates 211 can be installed on the spindle body 11. Multiple limiting grooves are provided on the outer side of the limiting mounting plate 211. The bottom of the limiting groove is a closed structure, so that the end of the silicon core is placed in the limiting groove, thereby restricting the axial movement of the silicon core. The number of limiting fixing plates 212 is the same as the number of limiting mounting plates 211. The inner side of the limiting fixing plate 212 is attached to the outer side of the limiting mounting plate 211. The second connecting component 213 adopts a connecting bolt, which connects and fixes the limiting fixing plate 212 and the limiting mounting plate 211, thereby achieving the technical effect of restricting the axial movement of the silicon core.
[0035] Furthermore, the fixing plate component includes a plate body 123 and a gear ring 124. The gear ring 124 is disposed on the outer side of the plate body 123. A shaft hole is provided at the center of the plate body 123, and a plurality of first through holes 125 are evenly distributed on the side of the shaft hole. In this embodiment, the fixing plate component is further defined. The fixing plate component is composed of a plate body 123 and a gear ring 124. The plate body 123 and the gear ring 124 are an integral structure. A shaft hole is provided at the center of the plate body 123. The main shaft body 11 passes through the shaft hole and is fixedly connected to the fixing plate component. The gear ring 124 is disposed on the outer periphery of the plate body 123. The driving device meshes with the gear ring 124, thereby achieving the technical effect of driving the fixing plate component and the main shaft body 11 to rotate around their axis. Optionally, a plurality of evenly distributed first through holes 125 are provided on the side of the shaft hole, which can reduce the mass of the plate body 123, increase the structural strength of the plate body 123, and facilitate personnel to lift the carrier for rotation.
[0036] Furthermore, the spindle body 11 includes an end spindle 111 and a middle spindle 112. Mounting bolts 1121 are provided at both ends of the middle spindle 112, and a mounting groove is provided at one end of the end spindle 111. The mounting bolts 1121 are threaded into the mounting groove. In this embodiment, the spindle body 11 is further defined, with two end spindles 111 respectively disposed at both ends of the spindle body 11, and multiple middle spindles 112. The number of middle spindles 112 can be set according to the length of the silicon core. An internal threaded ring is provided between two adjacent middle spindles 112. Mounting bolts 1121 are provided at both ends of the middle spindles 112, and the mounting bolts 1121 are threaded into the mounting groove, so that the two middle spindles 112 are connected. A mounting groove is provided at one end of the end spindle 111, so that the end spindle 111 and the middle spindle 112 can be connected and fixed by the mounting bolts 1121 and the mounting groove. Optionally, a handle 126 is provided at the end of the end spindle 111 away from the mounting groove, and the fixing plate is provided at the end of the end spindle 111 near the handle 126, so as to facilitate personnel to lift or lower the tool.
[0037] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A silicon core cleaning carrier, characterized in that, include: A spindle assembly, comprising a spindle body and a fixing plate assembly, wherein the fixing plate assembly comprises a first fixing plate and a second fixing plate, the first fixing plate and the second fixing plate being fixedly connected to both ends of the spindle body; The mounting component includes a limiting component and a supporting component. The limiting component is disposed inside the first fixing plate and the second fixing plate. The supporting component is disposed between the two limiting components. There are multiple supporting components. Each supporting component includes multiple supporting plates, multiple pressure plates, and multiple first connecting components. The multiple supporting plates form a circular structure, which is mounted on the spindle body. The outer side of each supporting plate is provided with multiple placement slots for placing silicon cores. Each pressure plate has mounting screw holes at both ends. The first connecting components connect the pressure plates and the supporting plates. The inner side of the pressure plate is attached to the outer side of the supporting plate.
2. The silicon core cleaning carrier according to claim 1, characterized in that, The cross-sectional shape of the placement slot is rectangular or semi-circular.
3. A silicon core cleaning carrier according to claim 1, characterized in that, The inner side of each of the support plates has an arc cross-section, and the inner sides of multiple support plates form the circular structure.
4. A silicon core cleaning carrier according to claim 3, characterized in that, A fixing protrusion is provided between two adjacent placement slots.
5. A silicon core cleaning carrier according to claim 1, characterized in that, The limiting component includes multiple limiting mounting plates, multiple limiting fixing plates, and multiple second connecting components. The multiple limiting mounting plates form a circular structure, which is mounted on the main shaft body. Each limiting mounting plate has multiple limiting grooves on its outer side. Each limiting fixing plate has mounting screw holes at both ends. The second connecting components are connected to two adjacent limiting fixing plates. The inner side of the limiting fixing plate is fitted to the outer side of the limiting mounting plate.
6. A silicon core cleaning carrier according to any one of claims 1 to 5, characterized in that, The fixing plate component includes a plate body and a gear ring. The gear ring is disposed on the outer side of the plate body. A shaft hole is disposed at the center of the plate body. A plurality of first through holes are evenly disposed on the side of the shaft hole.
7. A silicon core cleaning carrier according to any one of claims 1 to 5, characterized in that, The spindle body includes an end spindle and a middle spindle. Mounting bolts are provided at both ends of the middle spindle, and a mounting groove is provided at one end of the end spindle. The mounting bolts are threaded into the mounting groove.
8. A silicon core cleaning carrier according to claim 7, characterized in that, A handle is provided at the end of the end shaft away from the mounting groove, and the fixing plate is provided at the end of the end shaft near the handle.