A cooling and molding apparatus for preparing agate sand
By combining the cooling tank, cooling components, and rotating components, the problem of uneven heat distribution and accumulation during the cooling process of the abrasive sand is solved, achieving efficient and uniform cooling and convenient removal, thus improving the cooling effect of the abrasive sand.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN LAIHUA NEW MATERIALS CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-26
AI Technical Summary
Existing abrasive sand cooling devices are prone to uneven heating during the stirring process, which reduces the heat conduction efficiency. Furthermore, abrasive sand accumulates at the bottom of the mixing tank, affecting the cooling effect.
The design incorporates a combination of a cooling tank, a cooling component, a rotating component, and a circulation component. The rotating tank ensures even contact with the abrasive sand, while the cooling pipes and radiator circulate coolant for efficient cooling. The support component keeps the tank stable, and the rotating motor facilitates the removal of the abrasive sand.
It improves the cooling efficiency of the abrasive sand, ensures uniform cooling, prevents accumulation, enhances thermal conductivity, and facilitates subsequent material removal.
Smart Images

Figure CN224273174U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of abrasive processing technology, and in particular relates to a cooling and molding device for abrasive preparation. Background Technology
[0002] Turquoise sand is a type of artificial spherical casting sand made from high-quality bauxite through processes such as high-temperature electrofusion, granulation, and screening. It has significant advantages such as high temperature resistance, low expansion, high strength, and environmental friendliness, and is widely used in precision casting, complex structural parts, and high-end equipment manufacturing.
[0003] During the processing of abrasive sand, it is necessary to cool the high-temperature abrasive sand. After cooling, the material hardens and becomes more durable. Existing abrasive sand cooling devices cool the abrasive sand by filling the abrasive sand material into a cooling mixing tank and cooling the mixing tank. However, during the mixing process, the abrasive sand will still accumulate at the bottom of the mixing tank due to its own gravity, which can easily lead to uneven heating of the mixing tank and reduce the heat conduction efficiency. Utility Model Content
[0004] In view of the problems existing in the prior art, the present invention provides a cooling and molding device for preparing agate sand that can overcome or at least partially solve the above problems.
[0005] This utility model is implemented as follows: a cooling and molding device for preparing abrasive sand includes a cooling tank and a cooling component. The cooling tank includes a tank body, a material inlet, and a cover plate. The bottom of the material inlet is fixedly connected to the left side of the top of the tank body. The inside of the cover plate is threadedly connected to the surface of the material inlet. The cooling component includes a cooling sleeve, a cooling pipe, four limiting pads, and two connecting rings. The inside of the cooling sleeve is fixedly connected to the surface of the tank body. The cooling pipe is located inside the cooling sleeve. The left and right ends of the cooling pipe are fixedly connected to the left and right sides of the top of the inside of the cooling sleeve, respectively. The insides of the four limiting pads are fixedly connected to the left and right sides of the surface of the cooling sleeve, respectively. The insides of the two connecting rings are movably connected to the left and right sides of the surface of the cooling sleeve, respectively. The surfaces of the four limiting pads are movably connected to the left and right sides of the inside of the two connecting rings, respectively. A rotating component is provided on the top of the tank body.
[0006] The cooling tank is used to cool the pearl sand;
[0007] The cooling component is used to cool the barrel body;
[0008] The rotating component is used to drive the barrel to rotate.
[0009] To support the cooling tank, preferably, multiple baffles are fixedly connected inside the tank body, and limit rings are fixedly connected to both the left and right sides of the surface of the cooling sleeve. A support assembly is provided at the bottom of the tank body, and a circulation assembly is provided at the bottom of the cooling assembly. The cooling tank is supported by the support assembly, so that the cooling tank can remain stable.
[0010] To drive the barrel to rotate, preferably, the rotating assembly includes a drive motor, a drive gear, and a connecting gear. The right side of the output end of the drive motor is fixedly connected to the left side of the drive gear. The inside of the connecting gear is fixedly connected to the right side of the barrel surface. The surface of the drive gear meshes with the surface of the connecting gear. The drive motor drives the drive gear to rotate, and during the rotation of the drive gear, the connecting gear drives the barrel to rotate, so that different positions of the barrel can come into contact with the agate sand.
[0011] To improve the stability of the barrel during rotation, preferably, the support assembly includes a mounting frame, two support plates, and a base. The interior of the mounting frame is movably connected to the surface of the cooling sleeve. The opposite ends of the two limiting rings are movably connected to the left and right sides of the mounting frame, respectively. The interiors of the two support plates are movably connected to the front and rear sides of the surface of the mounting frame, respectively. The bottoms of the two support plates are fixedly connected to the front and rear sides of the top of the base, respectively. The bottom of the drive motor is fixedly connected to the top of the mounting frame. The mounting frame supports and limits the barrel, preventing misalignment during rotation.
[0012] To circulate and cool the coolant inside the cooling pipe, preferably, the circulation assembly includes a radiator, a water pump, and a fan. The radiator is installed at the top inside the base, and the fan is installed at the bottom inside the base. The left side of the water pump is fixedly connected to the right side of the base. The left end of the radiator is fixedly connected to the bottom of the left connecting ring via a hose. The right end of the radiator is fixedly connected to the input end of the water pump via a hose. The output end of the water pump is fixedly connected to the bottom of the right connecting ring via a hose. Both the cooling pipe and the radiator are filled with coolant. The water pump drives the coolant inside the radiator and the cooling pipe to circulate, and the fan cools the radiator, thereby dissipating the heat absorbed in the cooling pipe.
[0013] To facilitate the removal of the abrasive, preferably, a rotary motor is fixedly connected to the front side of the front support plate, and the rear side of the output end of the rotary motor is fixedly connected to the front side of the mounting frame. The rotary motor drives the mounting frame to rotate, and the mounting frame rotates the barrel during the rotation process, so that the material inlet is at a low position. The abrasive slides towards the material inlet due to the tilt of the barrel, thereby removing the abrasive.
[0014] To prevent the two connecting rings from rotating, preferably, the surface of the mounting bracket is fixedly connected with multiple fixing rods. The side of each fixing rod closest to the two connecting rings is fixedly connected to the surface of the two connecting rings. The multiple fixing rods limit the movement of the two connecting rings and prevent them from rotating or misaligning.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] This invention improves the cooling efficiency of the abrasive sand by incorporating structural components such as a cooling tank, a tank body, a material inlet, and a cover plate. The cooling tank cools the abrasive sand, the cooling component cools the tank body, the rotating component rotates the tank body, the supporting component supports the tank body, and the circulating component circulates the coolant in the cooling pipe to dissipate heat. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;
[0018] Figure 2 This is a three-dimensional structural diagram of the cooling tank provided in an embodiment of the present invention;
[0019] Figure 3 This is a three-dimensional structural diagram of the cooling component provided in this embodiment of the utility model;
[0020] Figure 4 This is a three-dimensional structural diagram of the circulation component provided in an embodiment of the present invention.
[0021] In the diagram: 1. Cooling tank; 101. Tank body; 102. Material inlet; 103. Cover plate; 2. Cooling assembly; 201. Cooling sleeve; 202. Cooling pipe; 203. Limiting pad; 204. Connecting ring; 3. Rotating assembly; 301. Drive motor; 302. Drive gear; 303. Connecting gear; 4. Baffle; 5. Limiting ring; 6. Support assembly; 601. Mounting bracket; 602. Support plate; 603. Base; 7. Circulation assembly; 701. Cooling radiator; 702. Water pump; 703. Fan; 8. Rotating motor; 9. Fixing rod. Detailed Implementation
[0022] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0023] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0024] like Figures 1 to 4As shown in the figure, the present invention provides a cooling and molding device for preparing abrasive powder, including a cooling tank 1 and a cooling component 2. The cooling tank 1 includes a tank body 101, a material inlet 102, and a cover plate 103. The bottom of the material inlet 102 is fixedly connected to the left side of the top of the tank body 101. The inside of the cover plate 103 is threadedly connected to the surface of the material inlet 102. The cooling component 2 includes a cooling sleeve 201, a cooling pipe 202, four limiting pads 203, and two connecting rings 204. The inside of the cooling sleeve 201 is fixedly connected to the surface of the tank body 101. The cooling pipe 202 is located inside the cooling sleeve 201. The left and right ends of the cooling pipe 202 are fixedly connected to the left and right sides of the top of the inside of the cooling sleeve 201, respectively. The insides of the four limiting pads 203 are threadedly connected to the left and right sides of the top of the inside of the cooling sleeve 201, respectively. The cooling sleeve 201 is fixedly connected to the left and right sides of its surface. The interiors of two connecting rings 204 are movably connected to the left and right sides of the cooling sleeve 201 surface, respectively. The surfaces of four limiting pads 203 are movably connected to the left and right sides of the interiors of the two connecting rings 204, respectively. A rotating assembly 3 is provided on the top of the barrel 101. The cooling barrel 1 is used to cool the abrasive sand. The cooling assembly 2 is used to cool the barrel 101. The rotating assembly 3 is used to drive the barrel 101 to rotate. To support the cooling barrel 1, multiple baffles 4 are fixedly connected inside the barrel 101. Limiting rings 5 are fixedly connected to the left and right sides of the cooling sleeve 201 surface. A support assembly 6 is provided at the bottom of the barrel 101. A circulation assembly 7 is provided at the bottom of the cooling assembly 2. Component 6 supports the cooling tank 1 to ensure its stability. To rotate the tank body 101, the rotating assembly 3 includes a drive motor 301, a drive gear 302, and a connecting gear 303. The right side of the output end of the drive motor 301 is fixedly connected to the left side of the drive gear 302. The interior of the connecting gear 303 is fixedly connected to the right side of the surface of the tank body 101. The surface of the drive gear 302 meshes with the surface of the connecting gear 303. The drive motor 301 drives the drive gear 302 to rotate, and during this rotation, the connecting gear 303 drives the tank body 101 to rotate, allowing different positions of the tank body 101 to contact the abrasive sand. To improve the stability of the tank body 101 during rotation, the support assembly 6 includes... The system comprises a mounting bracket 601, two support plates 602, and a base 603. The interior of the mounting bracket 601 is movably connected to the surface of the cooling sleeve 201. The opposite ends of the two limiting rings 5 are movably connected to the left and right sides of the mounting bracket 601, respectively. The interiors of the two support plates 602 are movably connected to the front and rear sides of the surface of the mounting bracket 601, respectively. The bottoms of the two support plates 602 are fixedly connected to the front and rear sides of the top of the base 603, respectively. The bottom of the drive motor 301 is fixedly connected to the top of the mounting bracket 601. The mounting bracket 601 supports and limits the movement of the barrel 101 to prevent misalignment during rotation. To circulate and cool the coolant inside the cooling pipe 202, the circulation assembly 7 includes a radiator 701, a water pump 702, and a fan 703.The radiator 701 is installed at the top inside the base 603, and the fan 703 is installed at the bottom inside the base 603. The left side of the water pump 702 is fixedly connected to the right side of the base 603. The left end of the radiator 701 is fixedly connected to the bottom of the left connecting ring 204 via a hose, and the right end of the radiator 701 is fixedly connected to the input end of the water pump 702 via a hose. The output end of the water pump 702 is fixedly connected to the bottom of the right connecting ring 204 via a hose. Both the cooling pipe 202 and the radiator 701 are filled with coolant. The water pump 702 drives the coolant inside the radiator 701 and the cooling pipe 202 to circulate. The fan 703 cools the radiator 701, thereby dissipating the heat absorbed in the cooling pipe 202. For convenience... The abrasive is removed. A rotary motor 8 is fixedly connected to the front side of the front support plate 602. The rear side of the output end of the rotary motor 8 is fixedly connected to the front side of the mounting frame 601. The rotary motor 8 drives the mounting frame 601 to rotate, which in turn drives the barrel 101 to rotate, lowering the feed inlet 102. The abrasive slides towards the feed inlet 102 due to the tilt of the barrel 101, thus removing the abrasive. To prevent the two connecting rings 204 from rotating, multiple fixing rods 9 are fixedly connected to the surface of the mounting frame 601. The side of each fixing rod 9 closest to the two connecting rings 204 is fixedly connected to the surface of the two connecting rings 204, limiting the two connecting rings 204 and preventing them from rotating or misaligning.
[0025] The working principle of this utility model:
[0026] When cooling the abrasive, rotate the cover plate 103 to detach it from the inlet 102, pouring the abrasive into the barrel 101 through the inlet 102. Install the cover plate 103 on the surface of the inlet 102. Start the drive motor 301, water pump 702, and fan 703. The output of the drive motor 301 drives the drive gear 302 to rotate. During rotation, the drive gear 302 drives the barrel 101 to rotate via the connecting gear 303, ensuring that different positions of the barrel 101 contact the abrasive, preventing only partial contact. The barrel 101 absorbs heat from the abrasive, cooling it down. The water pump 702 drives the coolant in the radiator 701 through the right-side connecting ring. The coolant is discharged into the cooling pipe 202 from the right end of 204 and the cooling pipe 202, and then discharged into the cooling radiator 701 again through the left end of the cooling pipe 202 and the left connecting ring 204. The cooling radiator 701 absorbs the heat of the barrel 101 and continuously cools the barrel 101. The fan 703 cools the coolant in the cooling radiator 701, achieving the effect of circulating and cooling the coolant in the cooling pipe 202. After the abrasive sand is cooled, the feed port 102 is rotated to the bottom, and the rotary motor 8 is started. The output end of the rotary motor 8 drives the barrel 101 to rotate through the mounting bracket 601, causing the feed port 102 to move downward. The barrel 101 remains tilted, and the abrasive sand slides towards the feed port 102 due to the tilt of the barrel 101, thereby removing the abrasive sand.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.
Claims
1. A cooling and molding apparatus for preparing agate, comprising a cooling tank (1) and a cooling component (2), characterized in that: The cooling tank (1) includes a tank body (101), a feed inlet (102), and a cover plate (103). The bottom of the feed inlet (102) is fixedly connected to the left side of the top of the tank body (101). The inside of the cover plate (103) is threadedly connected to the surface of the feed inlet (102). The cooling assembly (2) includes a cooling sleeve (201), a cooling pipe (202), four limiting pads (203), and two connecting rings (204). The inside of the cooling sleeve (201) is fixedly connected to the surface of the tank body (101). The cooling pipe (202) is located within the cooling sleeve. Inside (201), the left and right ends of the cooling pipe (202) are fixedly connected to the left and right sides of the top of the cooling sleeve (201) respectively. The interiors of the four limiting pads (203) are fixedly connected to the left and right sides of the surface of the cooling sleeve (201) respectively. The interiors of the two connecting rings (204) are movably connected to the left and right sides of the surface of the cooling sleeve (201) respectively. The surfaces of the four limiting pads (203) are movably connected to the left and right sides of the interiors of the two connecting rings (204) respectively. A rotating component (3) is provided on the top of the barrel (101). The cooling tank (1) is used to cool the pearl sand; The cooling component (2) is used to cool the barrel (101); The rotating component (3) is used to drive the barrel (101) to rotate.
2. The cooling and molding apparatus for preparing agate as described in claim 1, characterized in that: Multiple baffles (4) are fixedly connected inside the barrel (101). Limit rings (5) are fixedly connected on both the left and right sides of the surface of the cooling sleeve (201). A support component (6) is provided at the bottom of the barrel (101). A circulation component (7) is provided at the bottom of the cooling component (2).
3. The cooling and molding apparatus for preparing agate as described in claim 2, characterized in that: The rotating assembly (3) includes a drive motor (301), a drive gear (302), and a connecting gear (303). The right side of the output end of the drive motor (301) is fixedly connected to the left side of the drive gear (302). The interior of the connecting gear (303) is fixedly connected to the right side of the surface of the barrel (101). The surface of the drive gear (302) meshes with the surface of the connecting gear (303).
4. The cooling and molding apparatus for preparing agate as described in claim 3, characterized in that: The support assembly (6) includes a mounting frame (601), two support plates (602) and a base (603). The interior of the mounting frame (601) is movably connected to the surface of the cooling sleeve (201). The opposite ends of the two limiting rings (5) are movably connected to the left and right sides of the mounting frame (601), respectively. The interiors of the two support plates (602) are movably connected to the front and rear sides of the surface of the mounting frame (601), respectively. The bottoms of the two support plates (602) are fixedly connected to the front and rear sides of the top of the base (603), respectively. The bottom of the drive motor (301) is fixedly connected to the top of the mounting frame (601).
5. The cooling and molding apparatus for preparing agate as described in claim 4, characterized in that: The circulation assembly (7) includes a radiator (701), a water pump (702), and a fan (703). The radiator (701) is installed at the top inside the base (603), and the fan (703) is installed at the bottom inside the base (603). The left side of the water pump (702) is fixedly connected to the right side of the base (603). The left end of the radiator (701) is fixedly connected to the bottom of the left connecting ring (204) through a hose. The right end of the radiator (701) is fixedly connected to the input end of the water pump (702) through a hose. The output end of the water pump (702) is fixedly connected to the bottom of the right connecting ring (204) through a hose.
6. The cooling and molding apparatus for preparing agate as described in claim 4, characterized in that: A rotary motor (8) is fixedly connected to the front side of the front support plate (602), and the rear side of the output end of the rotary motor (8) is fixedly connected to the front side of the mounting bracket (601).
7. The cooling and molding apparatus for preparing agate as described in claim 4, characterized in that: The mounting bracket (601) has multiple fixing rods (9) fixedly connected to its surface. The fixing rods (9) are fixedly connected to the surface of the two connecting rings (204) on the side closest to the two connecting rings (204).