A waste chip collection device for a horizontal saw

Abstract

This application relates to the technical field of horizontal sawing machines, and in particular to a waste chip collection device for horizontal sawing machines, including a processing box. The processing box has narrow interior walls with symmetrically installed baffles. In this waste chip collection device, a drive motor drives a rotating rod via an output shaft, causing an elliptical block to continuously lift a screen plate and stretch a telescopic rod and elastic element, thus generating vibration. Waste chips are screened through the screen plate, with small pieces remaining on the screen plate and small chips falling to the bottom of the processing box through the fine holes in the screen plate. An electric telescopic rod, through a connecting plate, pushes a rack along a slide rail to achieve power transmission. The linear motion of the rack drives a gear to rotate, causing the rotating shaft and movable block to rotate synchronously. By rotating the rack, the pitch angle of the diversion pipe is adjusted, allowing the suction head to cover a wider area, facilitating the removal of dust generated during the screen plate's vibration screening, thereby separating dust and small pieces from the waste chips, resulting in improved practicality.

Description

Technical Field

[0001] This application relates to the technical field of horizontal sawing machines, and in particular to a waste chip collection device for horizontal sawing machines. Background Technology

[0002] A horizontal saw is a mechanical device used for cutting materials such as metal, wood, and plastic. Its working principle is based on the horizontal movement of a reciprocating or circular saw blade. This type of equipment typically consists of a bed, saw frame, transmission system, guiding device, clamping mechanism, and control system. It is suitable for mass production or scenarios requiring high-precision cutting. The bed of the horizontal saw provides a stable support platform, while the saw frame is responsible for carrying the saw blade and performing the cutting action. The transmission system drives the saw blade to reciprocate (or the disc to rotate) via a motor. The guiding device ensures the saw blade moves along a predetermined trajectory, while the clamping mechanism is used to fix the material being cut, preventing it from shifting during the cutting process. The control system is responsible for adjusting parameters such as cutting speed and feed rate to meet the cutting requirements of different materials.

[0003] Regarding the aforementioned related technologies, the inventors believe that waste chips are generated during horizontal sawing. Traditional waste chip collection devices are not convenient for separating the dust and fragments inside the waste chips, resulting in reduced collection and classification efficiency and thus certain drawbacks. Therefore, in order to solve the above problems, this application provides a waste chip collection device for horizontal sawing. Utility Model Content

[0004] The purpose of this invention is to provide a waste chip collection device for a horizontal saw to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste chip collection device for a horizontal sawing machine, comprising a processing box, wherein baffles are symmetrically installed on the narrower side walls of the processing box, and telescopic rods are symmetrically installed at the top ends of the baffles. Elastic elements are installed on the outer ring surface of the telescopic rods, and a sieve plate is installed on the top of the telescopic rods. Rotating rods are installed on the wider side walls of the processing box and below the sieve plate, and elliptical blocks are symmetrically installed at the two ends of the outer ring surface of the rotating rods. A support plate is installed at the top end of the narrower side wall of the processing box, and a support frame is installed at the outer end of the support plate. Movable blocks are installed between the inner side walls of the support frame, and a diversion pipe is installed at the outer end of the movable block. Several sets of dust suction heads are installed at equal intervals on the outer side of the diversion pipe.

[0006] Preferably, a drive motor is installed on the wider side of the outer surface of the processing box, and the output shaft of the drive motor passes through the interior of the processing box and is connected to one end of the rotating rod. The outer side dimension of the sieve plate is adapted to the inner side wall dimension of the processing box.

[0007] Preferably, an electric telescopic rod is installed on the outer end of the support plate away from the support frame, a slide rail is installed on the outer side of the support plate near the electric telescopic rod, a rack is installed on the outer side of the slide rail, a connecting plate is installed on the movable end of the electric telescopic rod, and one outer end of the connecting plate is connected to the rack.

[0008] Preferably, a slider is installed inside the slide rail, and one outer end of the slider is connected to the rack.

[0009] Preferably, the movable block is rotatably connected to the inner wall of the support frame, and a rotating shaft is installed at one end of the outer side of the support frame and the other end passes through the support frame and is connected to one end of the movable block. A gear is installed on the outer ring surface of the rotating shaft, and the gear meshes with the rack.

[0010] Preferably, a vacuum cleaner is installed at one end of the top of the processing box, and a connecting pipe is installed at the output end of the vacuum cleaner to connect with the diverter pipe. A feed pipe is installed at the top end of the processing box away from the vacuum cleaner, a discharge pipe is installed at the bottom of the processing box, and a discharge door is installed on the outside of the processing box and above the drive motor.

[0011] In summary, this application includes the following beneficial technical effects:

[0012] This is a waste chip collection device for a horizontal sawing machine. The drive motor drives the rotating rod to rotate via the output shaft, causing the elliptical block to continuously lift the screen plate and stretch the telescopic rod and elastic element, thereby generating vibration. The waste chips are screened through the screen plate, with small pieces remaining on the screen plate and the small chips falling to the bottom of the processing box through the fine holes of the screen plate. The electric telescopic rod pushes the rack to move linearly along the slide rail through the connecting plate to realize power transmission. The slider slides inside the slide rail to ensure the rack moves smoothly. The linear movement of the rack drives the gear to rotate, causing the rotating shaft and moving block to rotate synchronously. By rotating, the pitch angle of the diversion pipe is adjusted, so that the dust collection head has a wider coverage area, which is convenient for removing the dust generated during the vibration screening of the screen plate, thereby separating the dust and small pieces inside the waste chips, making it more practical. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of a waste chip collection device for a horizontal saw in an embodiment of this application;

[0014] Figure 2 This is a schematic diagram of the internal structure of the processing box in a waste chip collection device for a horizontal sawing machine according to an embodiment of this application;

[0015] Figure 3 This is an enlarged schematic diagram of part A of a waste chip collection device for a horizontal saw in an embodiment of this application;

[0016] Figure 4This is a schematic diagram of the support plate portion of a waste chip collection device for a horizontal saw in an embodiment of this application.

[0017] Explanation of reference numerals in the attached drawings: 1. Processing box; 2. Baffle; 3. Telescopic rod; 4. Elastic element; 5. Screen plate; 6. Rotating rod; 7. Elliptical block; 8. Support plate; 9. Support frame; 10. Movable block; 11. Diverter pipe; 12. Dust suction head; 13. Drive motor; 14. Electric telescopic rod; 15. Slide rail; 16. Rack; 17. Connecting plate; 18. Slider; 19. Rotating shaft; 20. Gear; 21. Connecting pipe; 22. Dust collector; 23. Feed pipe; 24. Discharge pipe; 25. Discharge gate. Detailed Implementation

[0018] The following is in conjunction with the appendix Figure 1 - Figure 4 This application will be described in further detail.

[0019] A waste chip collection device for a horizontal saw, as described in the following figure. Figure 1 - Figure 4 The system includes a processing box 1. Symmetrical baffles 2 are installed on the narrower side walls of the processing box 1. Telescopic rods 3 are symmetrically installed at both ends of the top of the baffles 2. Elastic elements 4 are installed on the outer ring surface of the telescopic rods 3. A sieve plate 5 is installed on the top of the telescopic rods 3. Rotating rods 6 are installed on the wider side walls of the processing box 1, below the sieve plate 5. Elliptical blocks 7 are symmetrically installed at both ends of the outer ring surface of the rotating rods 6. A support plate 8 is installed at one end of the top of the narrower side wall of the processing box 1. A support frame 9 is installed at one end of the outer side of the support plate 8. Movable blocks 10 are installed between the inner side walls of the support frame 9. A diversion pipe 11 is installed at one end of the outer side of the movable block 10. Several sets of dust collection heads 12 are installed at equal intervals on the outer side of the diversion pipe 11.

[0020] Reference Figure 1 - Figure 3 A drive motor 13 is installed on the wider side of the outer surface of the processing box 1. The output shaft of the drive motor 13 passes through the interior of the processing box 1 and is connected to one end of the rotating rod 6. The outer side dimensions of the sieve plate 5 are adapted to the inner side wall dimensions of the processing box 1. The drive motor 13 drives the rotating rod 6 to rotate through the output shaft, which drives the elliptical block 7 to continuously lift the sieve plate 5 and stretch the telescopic rod 3 and the elastic element 4, thereby generating vibration. The waste is screened through the sieve plate 5. The fragments remain on the sieve plate 5, while the debris falls to the bottom of the processing box 1 through the fine holes of the sieve plate 5. The size of the sieve plate 5 is in close contact with the inner wall of the processing box 1 to ensure that the waste moves along a specific path during vibration, avoiding the accumulation or overflow of waste.

[0021] Reference Figure 2 - Figure 4An electric telescopic rod 14 is installed on the outer end of the support plate 8 away from the support frame 9. A slide rail 15 is installed on the outer side of the support plate 8 near the electric telescopic rod 14. A rack 16 is installed on the outer side of the slide rail 15. A connecting plate 17 is installed on the movable end of the electric telescopic rod 14. One outer end of the connecting plate 17 is connected to the rack 16. A slider 18 is installed inside the slide rail 15, and one outer end of the slider 18 is connected to the rack 16. The movable block 10 is rotatably connected to the inner wall of the support frame 9, and a rotating shaft 19 is installed on the outer end of the support frame 9. One end of the shaft 19 passes through the support frame 9 and is connected to one end of the movable block 10. A gear 20 is installed on the outer ring surface of the shaft 19, and the gear 20 meshes with the rack 16. The electric telescopic rod 14 pushes the rack 16 to move linearly along the slide rail 15 through the connecting plate 17 to realize power transmission. The linear movement of the rack 16 drives the gear 20 to rotate, which drives the shaft 19 and the movable block 10 to rotate synchronously. By rotating, the pitch angle of the diversion pipe 11 is adjusted so that the dust suction head 12 covers a wider range, which is convenient for removing the dust generated when the screen plate 5 vibrates and screens.

[0022] Reference Figure 1 - Figure 4 A vacuum cleaner 22 is installed at one end of the top of the processing box 1, and a connecting pipe 21 is installed at the output end of the vacuum cleaner 22 to connect with the diversion pipe 11. A feed pipe 23 is installed at the top of the processing box 1 away from the vacuum cleaner 22, and a discharge pipe 24 is installed at the bottom of the processing box 1. A discharge door 25 is installed on the outside of the processing box 1 and above the drive motor 13. The vacuum cleaner 22 is connected to the diversion pipe 11 through the connecting pipe 21 to form a negative pressure dust collection system that collects fine dust through the vacuum head 12. The feed pipe 23 is connected to the waste chip outlet of the horizontal saw to realize the automatic introduction of waste chips. The discharge pipe 24 discharges the screened waste chips for subsequent processing. The discharge door 25 is used to clean the fragments on the screen plate 5, thereby separating the dust and fragments inside the waste chips, making it more practical.

[0023] The implementation principle of a waste chip collection device for a horizontal saw in this application embodiment is as follows: When using the device, firstly, the drive motor 13 is preferably of type HBS57, the electric telescopic rod 14 is preferably of type LX600, and the vacuum cleaner 22 is preferably of type C3-L148B. The drive motor 13 is started by a switch. The drive motor 13 drives the rotating rod 6 to rotate through the output shaft, which drives the elliptical block 7 to continuously lift the screen plate 5 and stretch the telescopic rod 3 and the elastic element 4, thereby generating vibration. The waste chips are screened through the screen plate 5. The fragments remain on the screen plate 5, while the chips fall to the bottom of the processing box 1 through the fine holes of the screen plate 5. The size of the screen plate 5 is in close contact with the inner wall of the processing box 1 to ensure that the waste chips move along a specific path during vibration, avoiding accumulation or overflow of waste chips. The electric telescopic rod 14 is started by a switch. The electric telescopic rod 14 pushes the rack 16 to move linearly along the slide rail 15 through the connecting plate 17 to realize power transmission. The slider 18 is inside the slide rail 15. The sliding mechanism ensures smooth movement of the rack 16. The linear motion of the rack 16 drives the gear 20 to rotate, which in turn drives the rotating shaft 19 and the movable block 10 to rotate synchronously. By rotating, the pitch angle of the diversion pipe 11 is adjusted, allowing the dust suction head 12 to cover a wider area, making it easier to remove dust generated during the vibration screening of the screen plate 5. The dust collector 22 is started by switching on the switch. The dust collector 22 is connected to the diversion pipe 11 through the connecting pipe 21 to form a negative pressure dust collection system. The dust suction head 12 collects fine dust. The feed pipe 23 is connected to the waste chip outlet of the horizontal saw to realize the automatic introduction of waste chips. The discharge pipe 24 discharges the screened waste chips for subsequent processing. The discharge gate 25 is used to clean the fragments on the screen plate 5, thereby separating the dust and fragments inside the waste chips, making it more practical.

[0024] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0025] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0027] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A waste chip collection device for a horizontal saw, comprising a processing box (1), characterized in that: The processing box (1) has baffles (2) symmetrically installed on its narrower side walls. Telescopic rods (3) are symmetrically installed at the top two ends of the baffles (2). Elastic elements (4) are installed on the outer ring surface of the telescopic rods (3). A sieve plate (5) is installed on the top of the telescopic rods (3). Rotating rods (6) are installed on the wider side walls of the processing box (1) and below the sieve plate (5). Elliptical blocks (7) are symmetrically installed at both ends of the outer ring surface of the rotating rods (6). A support plate (8) is installed at the top end of the narrower side wall of the processing box (1). A support frame (9) is installed at the outer end of the support plate (8). Movable blocks (10) are installed between the inner side walls of the support frame (9). A diversion pipe (11) is installed at the outer end of the movable block (10). Several sets of dust suction heads (12) are installed at equal intervals on the outer side of the diversion pipe (11).

2. The waste chip collection device for a horizontal sawing machine according to claim 1, characterized in that: A drive motor (13) is installed on the wider side of the outer side of the processing box (1). The output shaft of the drive motor (13) passes through the interior of the processing box (1) and is connected to one end of the rotating rod (6). The outer side dimension of the sieve plate (5) is adapted to the inner side wall dimension of the processing box (1).

3. The waste chip collection device for a horizontal sawing machine according to claim 1, characterized in that: An electric telescopic rod (14) is installed on the outer end of the support plate (8) away from the support frame (9). A slide rail (15) is installed on the outer side of the support plate (8) near the electric telescopic rod (14). A rack (16) is installed on the outer side of the slide rail (15). A connecting plate (17) is installed on the movable end of the electric telescopic rod (14). One outer end of the connecting plate (17) is connected to the rack (16).

4. The waste chip collection device for a horizontal sawing machine according to claim 3, characterized in that: The slide rail (15) has a slider (18) installed inside, and one end of the slider (18) is connected to the rack (16).

5. The waste chip collection device for a horizontal sawing machine according to claim 1, characterized in that: The movable block (10) is rotatably connected to the inner wall of the support frame (9), and a rotating shaft (19) is installed at one end of the outer side of the support frame (9) and the other end passes through the support frame (9) and is connected to one end of the movable block (10). A gear (20) is installed on the outer ring surface of the rotating shaft (19), and the gear (20) meshes with the rack (16).

6. The waste chip collection device for a horizontal sawing machine according to claim 1, characterized in that: A vacuum cleaner (22) is installed at one end of the top of the processing box (1), and a connecting pipe (21) is installed at the output end of the vacuum cleaner (22) and connected to the diversion pipe (11). A feed pipe (23) is installed at the top end of the processing box (1) away from the vacuum cleaner (22). A discharge pipe (24) is installed at the bottom of the processing box (1). A discharge door (25) is installed outside the processing box (1) and above the drive motor (13).

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