An automatic deburring mechanism

Abstract

This utility model relates to the field of parts processing technology and discloses an automatic deburring mechanism. A material rack is fixedly installed above the base, and a transfer trough is fixedly installed above the base on the front side of the material rack. A cylinder is fixedly installed on the rear side of the material rack, and a cylinder is fixedly installed on the left side of the base on the left side of the transfer trough. This utility model uses a cylinder to press down and fix the product, while cylinders four and five then operate. Cylinder four uses two upper and lower cutting heads to remove the main large burrs; cylinder five uses multiple contoured blades on both sides to remove a small amount of burrs on the sides. Compared with traditional deburring mechanisms, this automatic deburring mechanism avoids direct contact between personnel and parts, reduces the labor intensity of workers, improves production efficiency, and is controlled by PLC electrical components, resulting in high precision; it also saves production time and costs.

Description

Technical Field

[0001] This utility model relates to the field of parts processing technology, and more specifically, to an automatic deburring mechanism. Background Technology

[0002] During the manufacturing process, burrs are formed on the edges or surfaces of parts due to cutting, grinding, and other processes. These burrs not only affect the appearance quality of the parts but may also adversely affect assembly, operation, and performance during use, and may even lead to equipment failure or safety accidents. Therefore, removing burrs from parts is an important step in ensuring product quality and performance.

[0003] Current deburring processes are primarily manual, which not only involves extremely high labor intensity, requiring workers to hold tools for extended periods for fine work, easily leading to physical fatigue and muscle strain, but also results in relatively low production efficiency. Furthermore, the deburring process generates a large amount of dust and particles, posing a potential health threat to workers due to prolonged close contact with these harmful substances, potentially causing respiratory illnesses or skin allergies.

[0004] More importantly, it's difficult to maintain consistent pressure during manual deburring. This uncertainty often leads to unsatisfactory results; sometimes insufficient pressure leaves residual burrs, affecting the product's appearance and quality; other times, excessive pressure damages the parts, causing irreparable defects. This inability to precisely control pressure severely restricts the stability and reliability of the deburring process, making it difficult to effectively guarantee product quality. Therefore, improvements are needed. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, this utility model provides an automatic deburring mechanism with the advantage of automation.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic deburring mechanism, comprising a base, a material rack fixedly mounted on the top of the base, a material transfer trough one located in front of the material rack fixedly mounted on the top of the base, a cylinder one fixedly mounted on the rear side of the material rack, a cylinder two located to the left of the material transfer trough one fixedly mounted on the left end of the base, a frame fixedly mounted on the top of the base, a cylinder three fixedly mounted inside the frame, a cylinder four fixedly mounted on the top of the base, a mounting base one fixedly mounted at the front end of the cylinder four, and a flat blade fixedly mounted at the front end of the mounting base one.

[0007] As a preferred embodiment of this utility model, a cylinder five is fixedly installed inside the frame, and a mounting base two is fixedly installed below the cylinder five. Side blades are fixedly installed on the inner sides of both ends of the mounting base two.

[0008] As a preferred embodiment of this utility model, a material transfer trough 2 is fixedly installed above the base, and a cylinder 6 is fixedly installed above the base, with the cylinder 6 corresponding to the material transfer trough 2.

[0009] As a preferred embodiment of this utility model, a cylinder seven is fixedly installed at the rear end of the material transfer trough two, and an electric brush wheel is fixedly installed on the outer side of the material transfer trough two.

[0010] As a preferred embodiment of this utility model, a sensor 1 is fixedly installed on the surface of the material rack, a sensor 2 is fixedly installed at the front end of the cylinder 2, a sensor 3 is fixedly installed below the cylinder 3, a sensor 4 is fixedly installed at the front end of the cylinder 4, a sensor 5 is fixedly installed inside the frame, the sensor 5 corresponds to the cylinder 3, a sensor 6 is fixedly installed at the front end of the cylinder 6, and a sensor 7 is fixedly installed at the front end of the cylinder 7.

[0011] As a preferred embodiment of this utility model, a power switch is fixedly installed at the front end of the base, and a start switch is fixedly installed at the front end of the base.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention uses cylinder three to press down and fix the product, while cylinders four and five then operate. Cylinder four has two upper and lower cutting heads to remove the main large burrs, while cylinder five has multiple contour blades on both sides to remove a small amount of burrs. Compared with traditional deburring mechanisms, this automatic deburring mechanism avoids direct contact between personnel and parts, reduces the labor intensity of workers, and improves production efficiency. It is controlled by PLC electrical components, ensuring high precision, saving production time and costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the frame of this utility model;

[0017] Figure 4 This is a schematic diagram of the flat blade of this utility model;

[0018] Figure 5This is a schematic diagram of the side blade of this utility model.

[0019] In the diagram: 1. Base; 2. Power switch; 3. Start switch; 4. Cylinder 1; 5. Cylinder 2; 6. Cylinder 3; 7. Cylinder 4; 8. Cylinder 5; 9. Cylinder 6; 10. Cylinder 7; 11. Sensor 1; 12. Sensor 2; 13. Sensor 3; 14. Sensor 4; 15. Sensor 5; 16. Sensor 6; 17. Sensor 7; 18. Flat blade; 19. Side blade; 20. Mounting base 1; 21. Mounting base 2; 22. Transfer chute 1; 23. Material rack; 24. Electric brush wheel; 25. Transfer chute 2; 26. Frame. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1 to 5 As shown, this utility model provides an automatic deburring mechanism, including a base 1, a material rack 23 fixedly installed on the top of the base 1, a material transfer trough 22 located in front of the material rack 23 fixedly installed on the top of the base 1, a cylinder 4 fixedly installed on the rear side of the material rack 23, a cylinder 5 located to the left of the material transfer trough 22 fixedly installed on the left end of the base 1, a frame 26 fixedly installed on the top of the base 1, a cylinder 6 fixedly installed inside the frame 26, a cylinder 7 fixedly installed on the top of the base 1, a mounting base 20 fixedly installed at the front end of the cylinder 7, and a flat blade 18 fixedly installed at the front end of the mounting base 20.

[0022] Product parts are placed on the material rack 23. Sensor 11 senses the presence of material and presses the start switch 3. At this time, the electric brush wheel 24 runs, and cylinder 1 4 pushes the product part to cylinder 2 5 and notifies cylinder 2 5 to work. Cylinder 2 5 pushes the product to below the deburring mechanism. When the positioning sensor 2 12 senses the positioning, it notifies cylinder 3 6 to press down. When cylinder 3 6 presses down, sensor 3 13 senses the pressing down and notifies cylinders 4 7 and 5 8 to work. When sensor 4 14 senses the positioning, it stops cylinder 4 7. Sensor 5 15 senses the positioning of cylinder 5 8. After completing a certain number of operations, cylinders 3-6 and 5-8 are notified to stop working, cylinder 3-6 is released, and cylinders 1-4 and 2-5 are notified to start working to deliver the next product part. Cylinders 3-6, 4-7, and 5-8 complete the above steps in sequence, and cylinder 6-9 is notified to start working. When cylinder 6-9 reaches its position, sensor 6-16 detects it and stops working. Cylinder 7-10 is notified, and sensor 7-17 detects it and stops working. After the electric brush 24 brushes off the burrs, the deburred product part falls into the receiving tray, completing one cycle.

[0023] The product is fixed in place by pressing down with cylinder 3 (6), while cylinders 4 (7) and 5 (8) then operate. Cylinder 4 (7) has two upper and lower cutting heads that remove the main large burrs. Cylinder 5 (8) has multiple contour blades on both sides that remove a small amount of burrs. Compared with traditional deburring mechanisms, this automatic deburring mechanism avoids direct contact between personnel and parts, reduces the labor intensity of workers, and improves production efficiency. It is controlled by PLC electrical components, ensuring high precision, saving production time and costs.

[0024] Among them, cylinder 5 8 is fixedly installed inside the frame 26, and mounting base 21 is fixedly installed below cylinder 5 8. Side blades 19 are fixedly installed on the inner sides of both ends of mounting base 21.

[0025] Product parts are loaded onto the material rack 23. The start switch 3 is pressed. Cylinder 1 4 pushes the product parts from the material rack 23 into the transfer trough 22. Cylinder 2 5 then pushes the product parts from the transfer trough 22 to below the deburring mechanism. When the part reaches the desired position, Cylinder 3 6 presses down and holds, simultaneously positioning the product part. After confirming correct positioning, Cylinder 4 7 pushes the flat blade 18 to remove burrs from both the top and bottom surfaces, and blows air to remove the fallen burrs. Simultaneously, Cylinder 5 8 drives the double-sided blades 19, moving them up and down twice to scrape away burrs from the left and right sides, and blows air to remove any burrs generated there. The deburring process is complete, and the cylinders are released. To facilitate the entry of the next product part, cylinders 4 and 5 each transfer a new material to the area below the deburring mechanism. Cylinder 6 presses down, and cylinders 7 and 8 work to deburr. Simultaneously, cylinder 9 pushes the previously deburred product part in front of cylinder 10. Cylinder 10 then works to feed the deburred product part into the upper and lower electric brush wheels 24, brushing away any remaining burrs and debris, thus completing one cycle. Cylinders 4 and 5 then work again, continuously cycling until the stop button is pressed or the material rack 23 automatically stops when there are no product parts left. Alternatively, a manual button can be pressed to deburr a single product.

[0026] Among them, a material transfer trough 25 is fixedly installed on the top of the base 1, and a cylinder 6 9 is fixedly installed on the top of the base 1, with the cylinder 6 9 corresponding to the material transfer trough 25.

[0027] At the same time, cylinder 69 pushes the previously deburred product part from transfer chute 122 above transfer chute 25, positioning it in front of cylinder 710.

[0028] Among them, a cylinder 10 is fixedly installed at the rear end of the material transfer trough 25, and an electric brush wheel 24 is fixedly installed on the outer side of the material transfer trough 25.

[0029] When cylinder 710 is in operation, it feeds the deburred product parts into the upper and lower electric brush wheels 24, brushing away any remaining burrs and debris, thus completing one cycle.

[0030] Among them, sensor 11 is fixedly installed on the surface of material rack 23, sensor 212 is fixedly installed at the front end of cylinder 2 5, sensor 313 is fixedly installed below cylinder 3 6, sensor 414 is fixedly installed at the front end of cylinder 4 7, sensor 515 is fixedly installed inside the frame 26, sensor 515 corresponds to cylinder 3 6, sensor 616 is fixedly installed at the front end of cylinder 6 9, and sensor 717 is fixedly installed at the front end of cylinder 7 10.

[0031] Controlled by PLC-based electrical components, it offers high precision, saves production time, and reduces costs.

[0032] A power switch 2 and a start switch 3 are fixedly installed at the front end of the base 1.

[0033] Load product parts onto the rack 23, press the start switch 3 to start the deburring operation, and it will stop automatically when the stop button is pressed or when there are no product parts on the rack 23; you can also press the manual button to remove burrs from a single product.

[0034] Working principle and usage process of this utility model:

[0035] Product parts are loaded onto the material rack 23. The start switch 3 is pressed. Cylinder 1 4 pushes the product parts from the material rack 23 into the transfer trough 22. Cylinder 2 5 then pushes the product parts from the transfer trough 22 to below the deburring mechanism. When the part reaches the desired position, Cylinder 3 6 presses down and holds, simultaneously positioning the product part. After confirming correct positioning, Cylinder 4 7 pushes the flat blade 18 to remove burrs from both the top and bottom surfaces, and blows air to remove the fallen burrs. Simultaneously, Cylinder 5 8 drives the double-sided blades 19, moving them up and down twice to scrape away burrs from the left and right sides, and blows air to remove any burrs generated there. The deburring process is complete, and the cylinders are released. To facilitate the entry of the next product part, cylinders 4 and 5 each transfer a new material to the area below the deburring mechanism. Cylinder 6 presses down, and cylinders 7 and 8 work to deburr. Simultaneously, cylinder 9 pushes the previously deburred product part in front of cylinder 10. Cylinder 10 then works to feed the deburred product part into the upper and lower electric brush wheels 24, brushing away any remaining burrs and debris, thus completing one cycle. Cylinders 4 and 5 then work again, continuously cycling until the stop button is pressed or the material rack 23 automatically stops when there are no product parts left. Alternatively, a manual button can be pressed to deburr a single product.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic deburring mechanism comprising a base (1), characterized in that: A material rack (23) is fixedly installed above the base (1). A material transfer trough (22) located in front of the material rack (23) is fixedly installed above the base (1). A cylinder (4) is fixedly installed on the rear side of the material rack (23). A cylinder (5) located to the left of the material transfer trough (22) is fixedly installed at the left end of the base (1). A frame (26) is fixedly installed above the base (1). A cylinder (6) is fixedly installed inside the frame (26). A cylinder (7) is fixedly installed above the base (1). A mounting base (20) is fixedly installed at the front end of the cylinder (7). A flat blade (18) is fixedly installed at the front end of the mounting base (20).

2. The automatic deburring mechanism according to claim 1, characterized in that: A cylinder five (8) is fixedly installed inside the frame (26), and a mounting base two (21) is fixedly installed below the cylinder five (8). Side blades (19) are fixedly installed on the inner sides of both ends of the mounting base two (21).

3. The automatic deburring mechanism according to claim 1, characterized in that: A material transfer trough 2 (25) is fixedly installed above the base (1), and a cylinder 6 (9) is fixedly installed above the base (1). The cylinder 6 (9) corresponds to the material transfer trough 2 (25).

4. The automatic deburring mechanism according to claim 3, characterized in that: A cylinder seven (10) is fixedly installed at the rear end of the material transfer trough two (25), and an electric brush wheel (24) is fixedly installed on the outer side of the material transfer trough two (25).

5. The automatic deburring mechanism according to claim 4, characterized in that: Sensor 1 (11) is fixedly installed on the surface of the material rack (23), sensor 2 (12) is fixedly installed at the front end of cylinder 2 (5), sensor 3 (13) is fixedly installed below cylinder 3 (6), sensor 4 (14) is fixedly installed at the front end of cylinder 4 (7), sensor 5 (15) is fixedly installed inside the frame (26), sensor 5 (15) corresponds to cylinder 3 (6), sensor 6 (16) is fixedly installed at the front end of cylinder 6 (9), and sensor 7 (17) is fixedly installed at the front end of cylinder 7 (10).

6. The automatic deburring mechanism according to claim 1, characterized in that: A power switch (2) is fixedly installed at the front end of the base (1), and a start switch (3) is fixedly installed at the front end of the base (1).

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