A mold for producing precast components of a steel-concrete structural system

By introducing a combination structure of installation grooves, installation blocks, limit blocks, connecting plates and bolts into the production molds for precast reinforced concrete components, the problem of cumbersome mold assembly is solved, production efficiency and stability are improved, and information collection and real-time monitoring are realized.

CN224275520UActive Publication Date: 2026-05-26SHANXI CONSTR INVESTMENT SHANXI NORTHWEST CONSTR IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI CONSTR INVESTMENT SHANXI NORTHWEST CONSTR IND CO LTD
Filing Date
2025-06-10
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The assembly of existing molds for producing precast reinforced concrete components is cumbersome, resulting in low production efficiency.

Method used

It adopts a combination structure of mounting groove, mounting block, limit block, connecting plate, positioning groove and bolt, and realizes the quick fixation of mold plate through sliding and threaded connection. It also collects information by combining humidity sensor, ultrasonic probe, pressure sensor and GPS positioning device.

Benefits of technology

It simplifies the mold assembly process, improves production efficiency and mold stability, and enables real-time monitoring and information collection of the precast component production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a production mold for precast components of a steel-concrete structural system, relating to the field of precast component production. It includes a base plate, side plates, a cover plate, an assembly structure, and a collection structure. The side plates are arranged around the base plate; the cover plate is positioned above the side plates; the assembly structure is positioned between the base plate, side plates, and cover plate; and the collection structure is positioned on the base plate, side plates, and cover plate. This utility model moves the side plates above the base plate, causing the mounting blocks to slide into the mounting grooves. Multiple limiting blocks are moved between the side plates, and then a connecting plate is slidably inserted into the connecting groove. The positioning grooves at both ends of the connecting plate slide interlock with the positioning blocks. Tightening the bolts causes the bolts to press against one end of the connecting plate, causing the inner wall of the positioning groove at one end of the connecting plate to press against the inclined surface of the positioning block, thus pressing and pushing the limiting blocks. The limiting blocks are used to press and fix multiple side plates and the cover plate, facilitating mold assembly and improving the stability of the side plates and cover plate.
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Description

Technical Field

[0001] This utility model relates to the field of prefabricated component production, and in particular to a mold for producing prefabricated components of a steel-concrete structural system. Background Technology

[0002] Precast components of reinforced concrete structural systems refer to building components that are prefabricated in a factory and transported to the construction site for assembly. This technology has advantages such as controllable quality, high construction efficiency, environmental protection and energy saving, and is widely used in prefabricated buildings, bridges, industrial plants and other fields.

[0003] Common precast components are formed by pouring reinforced concrete into a production mold. The production mold for precast components is often formed by splicing and fixing multiple mold plates together. Multiple bolts are used to fix the mold plates together, which requires multiple bolts to install and fix the mold plates one by one. This makes the assembly of the production mold cumbersome and reduces the production efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a production mold for precast components of steel-concrete structural systems to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mold for producing precast components of a steel-concrete structural system, comprising:

[0006] Base plate;

[0007] Side plates are arranged around the bottom plate, and the two sides of the side plates are inclined.

[0008] A cover plate, wherein the cover plate is disposed above the side plate, and the lower surface of the cover plate is in contact with the upper surface of the side plate;

[0009] An assembly structure is provided between a base plate, a side plate, and a cover plate, and the assembly structure is used to install and connect the base plate, the side plate, and the cover plate.

[0010] The acquisition structure is disposed on the base plate, side plate and cover plate, and is used to acquire information from the prefabricated component.

[0011] Preferably, the assembly structure includes:

[0012] The mounting groove is disposed on the base plate and is arranged around the side wall of the base plate;

[0013] The mounting block has its upper surface fixedly connected to the lower surface of the side plate, and its bottom is slidably inserted into the mounting groove. The mounting block is L-shaped.

[0014] A limiting block is provided between adjacent side plates. The limiting block is slidably inserted into one side of the side plate, and the top of the inner wall of the limiting block is in contact with the upper surface of the cover plate.

[0015] Preferably, the assembly structure further includes:

[0016] A fixing block, which is fixedly connected to the middle part of the outer wall of the side plate;

[0017] A connecting groove is formed on a fixed block, and the connecting grooves are arranged vertically at equal intervals.

[0018] A connecting plate is provided, which is slidably inserted into the connecting groove, and the connecting plate is elongated.

[0019] Preferably, the assembly structure further includes:

[0020] A positioning block is fixedly connected to the outer wall of a limiting block, and one side of the outer wall of the positioning block is inclined.

[0021] The positioning groove is provided at both ends of the connecting plate. The positioning groove and the positioning block are slidably interlocked. One side of the inner wall of the positioning groove is set as an inclined surface.

[0022] Preferably, the assembly structure further includes:

[0023] The mounting hole is formed on the outer wall of the limiting block, and the mounting hole corresponds to the position of the positioning block;

[0024] A bolt is slidably inserted at one end of the connecting plate, and the bolt is threadedly connected to the mounting hole.

[0025] Preferably, the acquisition structure includes:

[0026] A humidity sensor, which is fixedly installed on the bottom of the cover plate;

[0027] An ultrasonic probe, which is fixedly mounted on the cover plate;

[0028] A protective plate is fixedly connected to the cover plate, and the protective plate corresponds to the positions of the humidity sensor and the ultrasonic probe.

[0029] Preferably, the acquisition structure further includes:

[0030] A pressure sensor, which is fixedly mounted on the side plate and the bottom plate;

[0031] The GPS locator is fixedly connected to the base plate.

[0032] Preferably, the lower surface of the side plate is attached to the upper surface of the bottom plate, and the plurality of side plates are arranged in a U-shape, with the side plates disposed between the bottom plate and the cover plate.

[0033] The technical effects and advantages of this utility model are as follows:

[0034] This utility model utilizes a combination of mounting grooves, mounting blocks, limiting blocks, connecting plates, positioning grooves, positioning holes, and bolts. By moving the side plates above the base plate, the mounting blocks slide into the mounting grooves. Then, the cover plate is placed on the upper surface of multiple side plates, multiple limiting blocks are moved between the side plates, and the connecting plate slides into the connecting groove. The positioning grooves at both ends of the connecting plate slide into the positioning blocks. By rotating and tightening the bolts, the bolts are threaded into the mounting holes. The bolts press against one end of the connecting plate, causing the inner wall of the positioning groove at one end of the connecting plate to press against the inclined surface of the positioning block, thus pressing and pushing the limiting blocks. The limiting blocks press and fix multiple side plates and the cover plate, facilitating mold assembly and improving the stability of the side plates and the cover plate. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0036] Figure 2 This is a schematic diagram of the connecting plate of this utility model.

[0037] Figure 3 This is a side sectional view of the mounting block of this utility model.

[0038] Figure 4 This is a top sectional view of the positioning block of this utility model.

[0039] Figure 5 This is a bottom view of the cover plate structure of this utility model.

[0040] Figure 6 This is a schematic diagram of the humidity sensor structure of this utility model.

[0041] Figure 7 This is a top sectional view of the base plate of this utility model.

[0042] In the diagram: 1. Base plate; 2. Side plate; 3. Cover plate; 4. Assembly structure; 41. Mounting groove; 42. Mounting block; 43. Limiting block; 44. Fixing block; 45. Connecting groove; 46. Connecting plate; 47. Positioning block; 48. Positioning groove; 49. Mounting hole; 410. Bolt; 5. Data acquisition structure; 51. Humidity sensor; 52. Ultrasonic probe; 53. Protective plate; 54. Pressure sensor; 55. GPS locator. Detailed Implementation

[0043] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0044] This utility model provides, for example Figures 1-7 The mold shown is for producing precast components of a steel-concrete structural system, including a base plate 1, side plates 2, a cover plate 3, an assembly structure 4, and a collection structure 5. The base plate 1, four side plates 2, and the cover plate 3 form the main body of the mold for producing precast components. The side plates 2 are arranged around the base plate 1, with their sides angled, forming a surrounding structure on the base plate 1. The cover plate 3 is positioned above the side plates 2, closing the upper part of the side plates 2. The lower surface of the cover plate 3 is flush with the upper surface of the side plates 2. The surfaces are fitted together, with the lower surface of the side plate 2 fitting against the upper surface of the base plate 1. Multiple side plates 2 are arranged in a U-shape and positioned between the base plate 1 and the cover plate 3. An assembly structure 4 is positioned between the base plate 1, side plates 2, and cover plate 3 and is used to install and connect the base plate 1, side plates 2, and cover plate 3. A data acquisition structure 5 is positioned on the base plate 1, side plates 2, and cover plate 3 and is used to acquire information about the prefabricated components. Information about the production of prefabricated components is obtained through the data acquisition structure 5.

[0045] Specifically, the assembly structure 4 includes a mounting groove 41, a mounting block 42, a limiting block 43, a fixing block 44, a connecting groove 45, a connecting plate 46, a positioning block 47, a positioning groove 48, a mounting hole 49, and bolts 410. The mounting groove 41 is provided on the base plate 1 and is arranged around the side wall of the base plate 1. The mounting groove 41 is used to accommodate the mounting block 42. The upper surface of the mounting block 42 is fixedly connected to the lower surface of the side plate 2. The bottom of the mounting block 42 is slidably inserted into the mounting groove 41. The mounting block 42 is arranged in an L-shape. The mounting block 42 moves together with the side plate 2. By moving the side plate 2 above the base plate 1, the mounting block 42 is moved. The mounting blocks 42 slide into the mounting groove 41, with one end of two adjacent mounting blocks 42 tightly fitted, for limiting the installation of the side plate 2; the limiting block 43 is disposed between adjacent side plates 2, and the limiting block 43 is slidably inserted into one side of the side plate 2, with the top of the inner wall of the limiting block 43 abutting against the upper surface of the cover plate 3, for limiting the installation of the side plate 2 and the cover plate 3; the fixing block 44 is fixedly connected to the middle of the outer wall of the side plate 2, for fixing the installation of the side plate 2; the connecting groove 45 is formed on the fixing block 44, and the connecting groove 45 is arranged vertically at equal intervals, for installing the connecting plate 46; the connecting plate 46 and the connecting plate 46 are connected to the connecting plate 46. The slots 45 are slidably inserted, and the connecting plate 46 is elongated and located on the outside of the side plate 2. The connecting plate 46 is movably engaged by sliding its middle portion into one of the connecting slots 45. The positioning block 47 is fixedly connected to the outer wall of the limiting block 43, and one side of the outer wall of the positioning block 47 is inclined. The positioning block 47 is used to install the connecting plate 46. Positioning grooves 48 are located at both ends of the connecting plate 46, and are slidably inserted into the positioning block 47. One side of the inner wall of the positioning groove 48 is inclined, and the inclined surface of the positioning groove 48 fits against the inclined surface of the positioning block 47. Mounting holes 49 are formed in the limiting block 43. On the outer wall of the positioning block 43, the mounting hole 49 corresponds to the position of the positioning block 47. The inner wall of the mounting hole 49 is provided with internal thread for mounting bolt 410. The bolt 410 is slidably inserted into one end of the connecting plate 46. The bolt 410 is threadedly connected to the mounting hole 49. By rotating the bolt 410, the bolt 410 is threadedly connected to the mounting hole 49. The bolt 410 presses against one end of the connecting plate 46, causing the inner wall of the positioning groove 48 at one end of the connecting plate 46 to press against the inclined surface of the positioning block 47, and to press and push the limiting block 43. The limiting block 43 is used to press and fix multiple side plates 2 and cover plates 3, thereby improving the stability of the side plates 2 and cover plates 3.

[0046] Specifically, the data acquisition structure 5 includes a humidity sensor 51, an ultrasonic probe 52, a protective plate 53, a pressure sensor 54, and a GPS locator 55. The humidity sensor 51 is fixedly installed on the bottom of the cover plate 3 and positioned above the precast component to detect humidity during the precast component's production process. The ultrasonic probe 52 is fixedly installed on the cover plate 3 and is connected to an external ultrasonic generator and energy converter. The ultrasonic waves emitted by the ultrasonic probe 52 are used to probe the interior of the precast component. The protective plate 53 is fixedly connected to the cover plate 3 and is connected to the humidity sensor 51 and the ultrasonic probe 52. Corresponding to their positions, the protective plate 53 is provided with tiny micro-holes to protect the ultrasonic probe 52 and the humidity sensor 51; the pressure sensor 54 is fixedly installed on the side plate 2 and the bottom plate 1, and is used to monitor the pressure received by the side plate 2 and the bottom plate 1; the GPS locator 55 is fixedly connected to the bottom plate 1, and is used to acquire the position information of the bottom plate 1 and the precast components. The humidity sensor 51, the ultrasonic probe 52, the pressure sensor 54 and the GPS locator 55 are connected to the external host device through connecting cables to receive and process the collected information, which facilitates real-time monitoring of the production of precast components.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A mold for producing precast components of a steel-concrete structural system, characterized in that, include: Base plate (1); Side plate (2), the side plate (2) is arranged around the bottom plate (1), and the two sides of the side plate (2) are arranged at an angle; Cover plate (3), the cover plate (3) is disposed above the side plate (2), and the lower surface of the cover plate (3) is in contact with the upper surface of the side plate (2); Assembly structure (4), which is disposed between base plate (1), side plate (2) and cover plate (3), and is used to install and connect base plate (1), side plate (2) and cover plate (3); The acquisition structure (5) is set on the base plate (1), side plate (2) and cover plate (3), and is used to acquire information from the precast component.

2. The precast component production mold for a steel-concrete structural system according to claim 1, characterized in that, The assembly structure (4) includes: Mounting groove (41), the mounting groove (41) is provided on the base plate (1), and the mounting groove (41) is arranged around the side wall of the base plate (1); Mounting block (42), the upper surface of which is fixedly connected to the lower surface of the side plate (2), the bottom of which is slidably inserted into the mounting groove (41), and the mounting block (42) is L-shaped; Limiting block (43) is disposed between adjacent side plates (2). The limiting block (43) is slidably inserted into one side of the side plate (2). The top of the inner wall of the limiting block (43) is in contact with the upper surface of the cover plate (3).

3. The precast component production mold for a steel-concrete structural system according to claim 2, characterized in that, The assembly structure (4) also includes: A fixing block (44) is fixedly connected to the middle part of the outer wall of the side plate (2); Connecting groove (45), the connecting groove (45) is opened on the fixing block (44), and the connecting groove (45) is arranged vertically at equal intervals; The connecting plate (46) and the connecting groove (45) are slidably interlocked, and the connecting plate (46) is long and narrow.

4. The precast component production mold for a steel-concrete structural system according to claim 3, characterized in that, The assembly structure (4) also includes: Positioning block (47), the positioning block (47) is fixedly connected to the outer wall of the limiting block (43), and one side of the outer wall of the positioning block (47) is set as an inclined surface; Positioning groove (48) is provided at both ends of the connecting plate (46). The positioning groove (48) and the positioning block (47) are slidably interlocked. One side of the inner wall of the positioning groove (48) is inclined.

5. A precast component production mold for a steel-concrete structural system according to claim 4, characterized in that, The assembly structure (4) also includes: Mounting hole (49) is provided on the outer wall of the limiting block (43), and the mounting hole (49) corresponds to the position of the positioning block (47); Bolt (410) is slidably inserted at one end of connecting plate (46) and threadedly connected to mounting hole (49).

6. The precast component production mold for a steel-concrete structural system according to claim 1, characterized in that, The acquisition structure (5) includes: Humidity sensor (51), the humidity sensor (51) is fixedly installed on the bottom of the cover plate (3); An ultrasonic probe (52) is fixedly installed on a cover plate (3); The protective plate (53) is fixedly connected to the cover plate (3), and the protective plate (53) corresponds to the position of the humidity sensor (51) and the ultrasonic probe (52).

7. A precast component production mold for a steel-concrete structural system according to claim 6, characterized in that, The acquisition structure (5) also includes: Pressure sensor (54), the pressure sensor (54) is fixedly installed on the side plate (2) and the bottom plate (1); GPS locator (55), which is fixedly connected to the base plate (1).

8. A precast component production mold for a steel-concrete structural system according to claim 5, characterized in that, The lower surface of the side plate (2) is attached to the upper surface of the bottom plate (1), and the multiple side plates (2) are arranged in a U-shape. The side plates (2) are located between the bottom plate (1) and the cover plate (3).