A diamond roller setting machine

Abstract

This utility model relates to the field of mechanical processing equipment technology, and in particular to a diamond roller setting machine, comprising a main body plate. The upper front and upper rear portions of the main body plate are provided with a plurality of first positioning holes. The lower inner wall of the main body plate is provided with threaded holes corresponding to the plurality of first positioning holes on both the front and lower inner wall surfaces. An adjustment device is commonly provided within the plurality of first positioning holes and threaded holes. A roller body is engaged within the adjustment device. A diamond setting device is fixedly connected to the upper front and upper rear portions of the main body plate. This diamond roller setting machine, through the meshing transmission of gears and meshing grooves in the diamond setting device, combined with an electric telescopic rod, achieves precise positioning of the setting device, replacing manual operation and ensuring uniform spacing of diamond particles. Simultaneously, the first rotary motor of the adjustment device drives the roller to rotate, automating multi-angle diamond setting and significantly improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing equipment technology, and in particular to a diamond roller setting machine. Background Technology

[0002] Diamond rollers, due to the ultra-hard diamond particles embedded on their surface, are widely used in high-precision grinding, polishing and other processing technologies, and have irreplaceable advantages, especially in the precision processing of hard and brittle materials such as glass, ceramics and metals.

[0003] However, the existing diamond setting process for diamond rollers has the following drawbacks: 1. Traditional diamond setting relies heavily on manual operation or simple mechanical positioning, which makes it difficult to guarantee the arrangement accuracy and spacing uniformity of diamond particles on the roller surface. Manual adjustment of the roller position and angle results in large errors, and the operation is cumbersome and inefficient. 2. Rollers of different specifications (such as length and diameter) require customized clamping and positioning devices, resulting in insufficient equipment versatility and increased production costs for enterprises. Utility Model Content

[0004] The main purpose of this utility model is to provide a diamond roller setting machine that can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A diamond roller setting machine includes a main plate. The upper front and upper rear of the main plate are provided with a plurality of first positioning holes. The lower inner wall of the main plate is provided with threaded holes corresponding to the plurality of first positioning holes. An adjustment device is provided in the plurality of first positioning holes and threaded holes. A roller body is engaged in the adjustment device. A diamond setting device is fixedly connected to the upper front and upper rear of the main plate.

[0007] The adjustment device includes a mounting plate and a clamping assembly. There are two mounting plates. The lower front and lower rear ends of the two mounting plates are fixedly connected to connecting plates. The upper ends of the two connecting plates are provided with second positioning holes that pass through vertically. Screws are provided in the four second positioning holes. The right end of the right mounting plate is fixedly connected to a first rotary motor.

[0008] Preferably, the second positioning hole is coaxially arranged with the first positioning hole and the threaded hole, and the screw passes through the second positioning hole and the first positioning hole and is threadedly connected to the threaded hole.

[0009] Preferably, there are two clamping components, each of which includes a fixed circular block. The outer surface of each of the two fixed circular blocks is threaded with three screws. The outer sides of each of the six screws are fixedly connected with handwheels. The inner sides of each of the six screws are movably connected with arc-shaped clamping plates via bearings. The inner walls of each of the six arc-shaped clamping plates are provided with anti-slip pads.

[0010] Preferably, the left end of the fixed circular block on the left is movably connected to the right end of the left mounting plate via a bearing, and the right end of the fixed circular block on the right is fixedly connected to the output end of the first rotary motor.

[0011] Preferably, the diamond setting device includes a mounting frame, the upper inner wall of which is provided with a plurality of engagement grooves, the front and rear inner walls of which are fixedly connected to a rectangular frame, the left and right inner walls of which are provided with sliding grooves, a drive assembly being movably connected in both sliding grooves, an electric telescopic rod being fixedly connected to the lower end of the drive assembly, an inlay device being fixedly installed at the lower end of the electric telescopic rod, and the lower end of the mounting frame being fixedly connected to the upper front and upper rear of the main body plate.

[0012] Preferably, the drive assembly includes a movable block, with a sliding plate fixedly connected to both the left and right ends of the movable block, and a side plate fixedly connected to both the upper left and upper right parts of the movable block. A second rotary motor is fixedly connected to the left end of the left side plate, and a gear is fixedly connected to the output end of the second rotary motor through the left side plate. The lower end of the movable block is fixedly connected to the upper end of the electric telescopic rod.

[0013] Preferably, the two slide plates are respectively disposed in two slide grooves, and the movable block is movably connected to the rectangular frame through the two slide plates.

[0014] Preferably, the two side plates are arranged in a front-to-back mirror image configuration, the right end of the gear is movably connected to the left end of the right side plate via a bearing, and the gear is engaged with the meshing groove.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In this utility model, the gear and meshing groove in the diamond setting device are meshed and transmitted, combined with the electric telescopic rod, to achieve precise positioning of the setting device, replace manual operation, and ensure uniform spacing of diamond particles. At the same time, the first rotating motor of the adjusting device drives the roller shaft to rotate, automatically completing multi-angle diamond setting and greatly improving production efficiency.

[0017] 2. In this utility model, the mounting plate and clamping assembly of the adjustment device can adjust the spacing of the arc-shaped clamping plate by screws to adapt to rollers of different diameters; and by using screws to cooperate with the positioning holes and threaded holes of the main plate, the position of the mounting plate can be adjusted to accommodate rollers of different lengths, thereby reducing the equipment cost for enterprises. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a diamond roller setting machine according to the present invention;

[0019] Figure 2 This is a partial exploded structural diagram of a diamond roller setting machine according to the present invention;

[0020] Figure 3 This is an exploded disassembly diagram of the adjustment device of a diamond roller setting machine according to the present invention.

[0021] Figure 4 This is an enlarged schematic diagram of the structural connection of area A of a diamond roller setting machine according to this utility model;

[0022] Figure 5 This is a schematic diagram of the connection and disassembly structure of a diamond roller setting machine according to the present invention;

[0023] Figure 6 This is an enlarged schematic diagram of the B-region structure connection of a diamond roller setting machine according to the present invention.

[0024] In the diagram: 1. Main body plate; 2. First positioning hole; 3. Threaded hole; 4. Adjustment device; 5. Roller body; 6. Drilling device; 41. Mounting plate; 42. Connecting plate; 43. Second positioning hole; 44. Screw; 45. First rotary motor; 46. Clamping assembly; 461. Fixed round block; 462. Screw; 463. Handwheel; 464. Arc-shaped clamping plate; 465. Anti-slip pad; 61. Mounting frame; 62. Engaging groove; 63. Rectangular frame; 64. Slide groove; 65. Drive assembly; 66. Electric telescopic rod; 67. Insert; 651. Movable block; 652. Slide plate; 653. Side plate; 654. Second rotary motor; 655. Gear. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Please see Figure 1-6 This utility model provides a technical solution:

[0029] A diamond roller setting machine includes a main plate 1. The upper front and upper rear of the main plate 1 are provided with a plurality of first positioning holes 2. The lower inner wall of the main plate 1 is provided with threaded holes 3 corresponding to the plurality of first positioning holes 2. An adjustment device 4 is provided in the plurality of first positioning holes 2 and threaded holes 3. The roller body 5 is engaged in the adjustment device 4. The upper front and upper rear of the main plate 1 are fixedly connected to a diamond setting device 6.

[0030] In this embodiment, the adjusting device 4 includes a mounting plate 41 and a clamping assembly 46. Two mounting plates 41 are provided, with connecting plates 42 fixedly connected to the lower front and rear ends of each mounting plate 41. Each connecting plate 42 has a through-hole 43 at its upper end, and screws 44 are installed in each of the four through-holes 43. A first rotary motor 45 is fixedly connected to the right end of the right mounting plate 41. The second positioning holes 43 are coaxially arranged with the first positioning hole 2 and the threaded hole 3. The screws 44 pass through the second positioning holes 43 and the first positioning hole 2 and are threadedly connected to the threaded hole 3. The clamping assembly... There are two clamping components 46. Each clamping component 46 includes a fixed circular block 461. The outer surface of each fixed circular block 461 is threaded with three screws 462. The outer sides of each of the six screws 462 are fixedly connected with handwheels 463. The inner sides of each of the six screws 462 are movably connected to arc-shaped clamping plates 464 through bearings. The inner walls of each of the six arc-shaped clamping plates 464 are provided with anti-slip pads 465. The left end of the left fixed circular block 461 is movably connected to the right end of the left mounting plate 41 through a bearing, and the right end of the right fixed circular block 461 is fixedly connected to the output end of the first rotary motor 45.

[0031] Through the above scheme: When the adjusting device 4 is working, it is first fixed in position by the mounting plate 41. The second positioning hole 43 on the connecting plate 42 is coaxial with the first positioning hole 2 and threaded hole 3 of the main body plate 1. The screw 44 passes through the second positioning hole 43 and the first positioning hole 2 in sequence and is threadedly connected to the threaded hole 3 to achieve a stable connection between the mounting plate 41 and the main body plate 1. When fixing the roller body 5, the handwheel 463 is turned to drive the screw 462 to rotate on the fixed round block 461. The screw 462 pushes the arc-shaped clamping plate 464 to move radially along the bearing. The three arc-shaped clamping plates 464 clamp the roller from different directions. The anti-slip pad 465 on the inner wall prevents the roller from slipping. The left fixed round block 461 is movably connected to the left mounting plate 41 through the bearing. The right fixed round block 461 is fixed to the output end of the first rotary motor 45. When the roller needs to be drilled, the first rotary motor 45 drives the right fixed round block 461 to rotate, driving the roller body 5 to rotate, so as to cooperate with the drilling device 6 to complete multi-angle processing.

[0032] In this embodiment, the diamond setting device 6 includes a mounting frame 61. The upper inner wall of the mounting frame 61 has several meshing grooves 62. A rectangular frame 63 is fixedly connected to the front and rear inner walls of the mounting frame 61. Sliding grooves 64 are provided on the left and right inner walls of the rectangular frame 63. A drive assembly 65 is movably connected within both sliding grooves 64. An electric telescopic rod 66 is fixedly connected to the lower end of the drive assembly 65. An inlay device 67 is fixedly installed at the lower end of the electric telescopic rod 66. The lower end of the mounting frame 61 is fixedly connected to the upper front and upper rear parts of the main body plate 1. The drive assembly 65 includes a movable block 651. A sliding plate 65 is fixedly connected to the left and right ends of the movable block 651. 2. Side plates 653 are fixedly connected to the upper left and upper right parts of the movable block 651. The left end of the left side plate 653 is fixedly connected to the second rotary motor 654. The output end of the second rotary motor 654 passes through the left side plate 653 and is fixedly connected to the gear 655. The lower end of the movable block 651 is fixedly connected to the upper end of the electric telescopic rod 66. Two sliding plates 652 are respectively set in two sliding grooves 64. The movable block 651 is movably connected to the rectangular frame 63 through the two sliding plates 652. The two side plates 653 are distributed in a front-to-back mirror image. The right end of the gear 655 is movably connected to the left end of the right side plate 653 through a bearing, and the gear 655 is engaged with the meshing groove 62.

[0033] Through the above scheme: When the diamond setting device 6 is working, the second rotary motor 654 drives the gear 655 to rotate. Because the gear 655 meshes with the meshing groove 62 on the mounting frame 61, it drives the movable block 651 to move laterally within the slide groove 64 of the rectangular frame 63 via the sliding plate 652, thereby positioning the setting device 67. After the electric telescopic rod 66 is activated, it pushes the setting device 67 to rise and fall, pressing the diamond particles into the preset position on the surface of the roller body 5. By adjusting the direction and speed of the second rotary motor 654, the movement direction and speed of the gear 655 can be controlled. In conjunction with the rotation of the roller body 5 in the adjusting device 4, the diamond particles are set at multiple angles and with high precision on the roller surface. The entire process, through the coordination of mechanical transmission and electric control, ensures accurate diamond setting and stable efficiency.

[0034] It should be noted that this utility model is a diamond roller setting machine. During use, firstly, the roller body 5 to be set with diamonds is placed between two fixed circular blocks 461. The handwheel 463 is rotated, causing the screw 462 to rotate threadedly on the fixed circular blocks 461, making the three arc-shaped clamping plates 464 move synchronously towards the center. The anti-slip pad 465 clamps the roller body 5. According to the roller length, the position of the mounting plate 41 on the main body plate 1 is adjusted so that the second positioning hole 43 of the connecting plate 42 is aligned with the first positioning hole 2 and threaded hole 3 of the main body plate 1. The screws 44 are then tightened to complete the installation of the adjusting device 4. The second rotary motor 654 is then started, driving the gear 655 to roll in the meshing groove 62, causing the movable block 651 to move through the sliding plate 652 on the rectangular frame 63. The device moves within the groove 64, moving the inserter 67 to the initial diamond setting position. The first rotary motor 45 drives the right fixed circular block 461 to rotate, causing the roller body 5 to rotate to a specified angle. The electric telescopic rod 66 extends, pushing the inserter 67 down to press the diamond particles into the surface of the roller body 5. After a single diamond setting is completed, the electric telescopic rod 66 retracts, and the second rotary motor 654 drives the inserter 67 to move laterally to the next position. The above steps are repeated. By controlling the rotation angle of the first rotary motor 45 and the movement distance of the second rotary motor 654, and coordinating the raising and lowering of the electric telescopic rod 66, the diamond particles are arranged in a spiral or grid pattern on the surface of the roller body 5. After the diamond setting is completed, the handwheel 463 is rotated in the opposite direction to release the arc-shaped clamping plate 464 and the finished roller is removed.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A diamond roller setting machine, comprising a main body plate (1), characterized in that: The upper front and upper rear of the main body plate (1) are provided with a number of first positioning holes (2). The lower inner wall of the main body plate (1) is provided with threaded holes (3) opposite to the number of first positioning holes (2). An adjustment device (4) is provided in the number of first positioning holes (2) and threaded holes (3). A roller body (5) is snapped into the adjustment device (4). A diamond-setting device (6) is fixedly connected to the upper front and upper rear of the main body plate (1). The adjustment device (4) includes a mounting plate (41) and a clamping assembly (46). There are two mounting plates (41). The lower front end and the lower rear end of the two mounting plates (41) are fixedly connected to a connecting plate (42). The upper end of the two connecting plates (42) is provided with a second positioning hole (43) that passes through from top to bottom. Screws (44) are provided in the four second positioning holes (43). The right end of the right mounting plate (41) is fixedly connected to a first rotary motor (45).

2. A diamond roller setting machine according to claim 1, characterized in that: The second positioning hole (43) is coaxially arranged with the first positioning hole (2) and the threaded hole (3). The screw (44) passes through the second positioning hole (43) and the first positioning hole (2) and is threadedly connected to the threaded hole (3).

3. A diamond roller setting machine according to claim 1, characterized in that: Two clamping components (46) are provided. Each clamping component (46) includes a fixed circular block (461). The outer surface of each fixed circular block (461) is threaded with three screws (462). The outer surfaces of each of the six screws (462) are fixedly connected with handwheels (463). The inner surfaces of each of the six screws (462) are movably connected with arc-shaped clamping plates (464) through bearings. The inner walls of each of the six arc-shaped clamping plates (464) are provided with anti-slip pads (465).

4. A diamond roller setting machine according to claim 3, wherein: The left end of the fixed circular block (461) on the left is movably connected to the right end of the left mounting plate (41) via a bearing, and the right end of the fixed circular block (461) on the right is fixedly connected to the output end of the first rotary motor (45).

5. A diamond roller setting machine according to claim 1, characterized in that: The diamond setting device (6) includes a mounting frame (61). The upper inner wall of the mounting frame (61) is provided with a plurality of meshing grooves (62). The front and rear inner walls of the mounting frame (61) are fixedly connected to a rectangular frame (63). The left and right inner walls of the rectangular frame (63) are provided with sliding grooves (64). The two sliding grooves (64) are movably connected to a drive assembly (65). The lower end of the drive assembly (65) is fixedly connected to an electric telescopic rod (66). The lower end of the electric telescopic rod (66) is fixedly installed with an inlay device (67). The lower end of the mounting frame (61) is fixedly connected to the upper front and upper rear of the main body plate (1).

6. A diamond roller setting machine according to claim 5, wherein: The drive assembly (65) includes a movable block (651), with a sliding plate (652) fixedly connected to both the left and right ends of the movable block (651). A side plate (653) is fixedly connected to both the upper left and upper right parts of the movable block (651). A second rotary motor (654) is fixedly connected to the left end of the left side plate (653). A gear (655) is fixedly connected to the output end of the second rotary motor (654) through the left side plate (653). The lower end of the movable block (651) is fixedly connected to the upper end of the electric telescopic rod (66).

7. A diamond roller setting machine according to claim 6, wherein: The two slide plates (652) are respectively disposed in the two slide grooves (64), and the movable block (651) is movably connected to the rectangular frame (63) through the two slide plates (652).

8. A diamond roller setting machine according to claim 6, characterized in that: The two side plates (653) are arranged in a front-to-back mirror image. The right end of the gear (655) is movably connected to the left end of the right side plate (653) through a bearing, and the gear (655) is engaged with the meshing groove (62).

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