A high-efficiency and energy-saving rubber hot press molding machine

Abstract

This utility model provides a high-efficiency and energy-saving rubber hot press molding machine, including a hot press base, a top hot press cylinder, a top cylinder support, a lower mold plate, an upper mold plate, and a cooling and energy-saving mechanism. The top hot press cylinder is installed at the upper end of the hot press base, and the top cylinder support is installed on the outer surface of the top hot press cylinder. The lower mold plate is installed on the upper surface of the hot press base. This design solves the problem that in the original device, the temperature of the lower mold plate is too high after hot pressing, and the heat of the mold plate can only be dissipated into the air, resulting in heat loss and indirect waste of a lot of electrical energy. This utility model designs a cooling and energy-saving mechanism that can convert the heat of the lower mold plate into electrical energy and cool the finished product. At the same time, it increases the temperature difference between the front and back of the semiconductor cooling chip assembly board, thereby maintaining the conversion of electrical energy. During use, it can effectively utilize residual heat and improve the cooling efficiency.

Description

Technical Field

[0001] This utility model is a high-efficiency and energy-saving rubber hot pressing molding machine, belonging to the field of hot pressing equipment technology. Background Technology

[0002] A hot press is a type of molding machine suitable for mixing and batching chemical raw materials such as polymers, PVC, and masterbatches in the rubber and plastics industries. It is used to test whether the required color and quality are achieved and can serve as a basis for batching before mass production in factories. Plastic or rubber raw materials are placed in a mold, clamped between upper and lower heating plates, and pressure is applied under intelligent constant temperature conditions on the heating plates to shape the material.

[0003] Publication number CN207747454U mentions a high-efficiency and energy-saving hot press molding machine. It uses multiple cooling fans to cool the product after molding. The structure is simple, easy to use, and has high hot pressing efficiency, saving energy. However, the temperature of the mold plate is high after hot pressing, and the heat of the mold plate can only be dissipated into the air, resulting in heat loss and indirectly wasting a lot of electrical energy. There is an urgent need for a high-efficiency and energy-saving rubber hot press molding machine to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-efficiency and energy-saving rubber hot press molding machine to solve the problems mentioned in the background technology. This utility model designs a cooling and energy-saving mechanism that can convert the heat of the lower mold plate into electrical energy and cool the finished product. At the same time, it increases the temperature difference between the front and back of the semiconductor cooling chip assembly plate, thereby maintaining the conversion of electrical energy. During use, it can effectively utilize residual heat and improve the cooling efficiency at a lower cost.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a high-efficiency and energy-saving rubber hot press molding machine, comprising a hot press base, a top hot press cylinder, a top cylinder support, a lower mold plate, an upper mold plate, and a cooling and energy-saving mechanism. The top hot press cylinder is installed at the upper end of the hot press base, and a top cylinder support is installed on the outer surface of the top hot press cylinder. The lower mold plate is installed on the upper surface of the hot press base, and the upper mold plate is installed on the upper surface of the lower mold plate. The cooling and energy-saving mechanism is installed on the inner surface of the hot press base. The cooling and energy-saving mechanism includes a finished product cooling chamber, a cooling tray groove, a cooling fan, a semiconductor refrigeration chip assembly plate, and a power conversion power supply. The finished product cooling chamber is opened at the front end face of the hot press base, and cooling tray grooves are respectively installed on the left and right end faces of the finished product cooling chamber. Cooling fans are respectively installed on the left and right end faces of the hot press base. A semiconductor refrigeration chip assembly plate is installed on the lower surface of the lower mold plate.

[0006] Furthermore, four cylinder adjusting screws are installed on the upper surface of the hot press base. The four cylinder adjusting screws pass through the upper and lower surfaces of the top cylinder bracket. Two bracket fixing nuts are installed on the circumferential surface of each cylinder adjusting screw. Each set of two bracket fixing nuts is located on the upper and lower surfaces of the top cylinder bracket, respectively. The cylinder adjusting screws are threadedly connected to the top cylinder bracket and the bracket fixing nuts. An electric heating plate is installed on the lower surface of the top hot press cylinder.

[0007] Furthermore, two translation drive motors are installed on the upper surface of the hot press base. Each translation drive motor has a mold translation screw installed on its front end face. Each mold translation screw passes through both ends of the lower mold plate and is connected to the lower mold plate by threads.

[0008] Furthermore, mold supports are respectively installed at both ends of the upper surface of the lower mold plate, a lifting drive motor is respectively installed on the rear end face of the top of each mold support, a mold lifting screw is respectively installed on the lower surface of each lifting drive motor, mold lifting blocks are respectively installed on the left and right end faces of the upper mold plate, and a mold rotating shaft is installed on the inner surface of the two mold lifting blocks, the mold rotating shaft passing through the left and right surfaces of the upper mold plate.

[0009] Furthermore, the upper end of the upper mold plate is provided with a cylinder lifting groove, the cylinder lifting groove is connected to the mold support, a rotary drive cylinder is installed inside the cylinder lifting groove, and the lower surface of the rotary drive cylinder is connected to the upper mold plate by a rotary connection hinge.

[0010] The beneficial effects of this utility model are as follows: This utility model provides a high-efficiency and energy-saving rubber hot press molding machine. Because this utility model adds a finished product cooling chamber, a cooling plate chute, a cooling fan, a semiconductor refrigeration chip assembly board, and a conversion power supply, our design improvements and actual use have shown that this device has a reasonable structure and good practicality. The design of a cooling and energy-saving mechanism enables the conversion of heat from the lower mold plate into electrical energy and cools the finished product. At the same time, it increases the temperature difference between the front and back of the semiconductor refrigeration chip assembly board, thereby maintaining the conversion of electrical energy. During use, it can effectively utilize residual heat and improve the cooling efficiency. Attached Figure Description

[0011] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0012] Figure 1 This is a three-dimensional schematic diagram of the overall structure of a high-efficiency and energy-saving rubber hot pressing molding machine according to the present invention;

[0013] Figure 2This is a rear-view perspective view of a high-efficiency and energy-saving rubber hot press molding machine according to the present invention.

[0014] Figure 3 This is a three-dimensional schematic diagram of a high-efficiency and energy-saving cooling and energy-saving mechanism for a rubber hot press molding machine according to the present invention.

[0015] Figure 4 This is a cross-sectional schematic diagram of the upper mold plate of a high-efficiency and energy-saving rubber hot press molding machine according to the present invention;

[0016] In the diagram: 1-Hot press base, 2-Top hot press cylinder, 21-Electric heating plate, 3-Top cylinder bracket, 31-Cylinder adjusting screw, 32-Bracket fixing nut, 4-Lower mold plate, 41-Mold translation screw, 42-Translation drive motor, 5-Upper mold plate, 51-Mold bracket, 52-Lifting drive motor, 53-Rotation drive cylinder, 54-Mold lifting screw, 55-Rotation connecting hinge, 56-Mold rotation shaft, 57-Mold lifting block, 58-Cylinder lifting groove, 6-Cooling energy-saving mechanism, 61-Finished product cooling chamber, 62-Cooling tray slide, 63-Cooling fan, 64-Semiconductor cooling chip assembly board, 65-Conversion power supply. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] Please see Figures 1-4 This utility model provides a technical solution: a high-efficiency and energy-saving rubber hot press molding machine, including a hot press base 1, a top hot press cylinder 2, a top cylinder support 3, a lower mold plate 4, an upper mold plate 5, and a cooling and energy-saving mechanism 6. The top hot press cylinder 2 is installed at the upper end of the hot press base 1, and the top cylinder support 3 is installed on the outer surface of the top hot press cylinder 2. The lower mold plate 4 is installed on the upper surface of the hot press base 1, and the upper mold plate 5 is installed on the upper surface of the lower mold plate 4. The cooling and energy-saving mechanism 6 is installed on the inner surface of the hot press base 1, and the cooling and energy-saving mechanism 6 includes a finished product cooling chamber. 61. Cooling tray groove 62. Cooling fan 63. Semiconductor cooling chip assembly board 64. And conversion power supply 65. The front end face of the hot press base 1 is provided with a finished product cooling chamber 61. The left and right end faces of the finished product cooling chamber 61 are respectively equipped with cooling tray grooves 62. The left and right end faces of the hot press base 1 are respectively equipped with cooling fans 63. The lower surface of the lower mold plate 4 is equipped with a semiconductor cooling chip assembly board 64. This design solves the problem that the temperature of the lower mold plate is high after the original device completes hot pressing and molding, and the heat of the mold plate can only be dissipated into the air, resulting in heat loss and indirectly wasting a lot of electrical energy.

[0019] As the first embodiment of this utility model: Four cylinder adjusting screws 31 are installed on the upper surface of the hot press base 1. The four cylinder adjusting screws 31 penetrate the upper and lower surfaces of the top cylinder support 3. Two support fixing nuts 32 are installed on the circumferential surface of each cylinder adjusting screw 31. Each set of two support fixing nuts 32 is located on the upper and lower surfaces of the top cylinder support 3. The cylinder adjusting screws 31 are threadedly connected to the top cylinder support 3 and the support fixing nuts 32. An electric heating plate 21 is installed on the lower surface of the top hot press cylinder 2. By adding support fixing nuts 32, the height of the electric heating plate 21 can be freely adjusted, improving the applicability of the hot press forming machine. Two... A translation drive motor 42 is provided, and a mold translation screw 41 is installed on the front end face of each translation drive motor 42. Each mold translation screw 41 passes through both ends of the lower mold plate 4 and is connected to the lower mold plate 4 by threads. Mold supports 51 are installed at both ends of the upper surface of the lower mold plate 4. A lifting drive motor 52 is installed on the rear end face of the top of each mold support 51. A mold lifting screw 54 is installed on the lower surface of each lifting drive motor 52. Mold lifting blocks 57 are installed on the left and right end faces of the upper mold plate 5. Mold rotation shafts 56 are installed on the inner surfaces of the two mold lifting blocks 57 and pass through the left and right surfaces of the upper mold plate 5. A cylinder lifting groove 58 is provided at the upper end of the upper mold plate 5. The cylinder lifting groove 58 is connected to the mold support 51. A rotary drive cylinder 53 is installed inside the cylinder lifting groove 58. The lower surface of the rotary drive cylinder 53 is connected to the upper mold plate 5 by a rotary connection hinge 55.

[0020] As a second embodiment of this utility model: When adding rubber raw materials, firstly, the lifting drive motor 52 is started. The lifting drive motor 52 drives the mold lifting screw 54 to rotate. Since the mold lifting screw 54 and the mold lifting block 57 are connected by threads, and the upper mold plate 5 cannot rotate, the mold lifting screw 54 will drive the upper mold plate 5 to rise. The upper mold plate 5 will drive the rotary drive cylinder 53 to rise in the cylinder lifting groove 58. At this time, the rotary drive cylinder 53 is shortened, and the upper mold plate 5 will rotate around the mold rotation shaft 56. Then, raw materials are added to the lower mold plate 4. Then, the upper mold plate 5 and the lower mold plate 4 are re-attached together. The translation drive motor 42 is turned on, which drives the mold translation screw 41 to rotate. The mold translation screw 41 will drive the lower mold plate 4 and the upper mold plate 5 to move downwards under the electric heating plate 21. After the translation is completed, the top hot pressing cylinder 2 is extended. The extended top hot pressing cylinder 2 presses the electric heating plate 21 onto the upper mold plate 5 to melt and shape the rubber. After shaping, the lower mold plate 4 will return to its original position. At this time, the cooling fan 63 is turned on. At the same time, the temperature of the lower mold plate 4 will be conducted to the semiconductor cooling chip assembly plate 64. The temperature difference between the upper surface and the lower surface of the semiconductor cooling chip assembly plate 64 will form a large temperature difference, thereby enabling the semiconductor cooling chip assembly plate 64 to generate electricity. The electrical energy generated by the semiconductor cooling chip assembly plate 64 will be supplied to the cooling fan 63 through the power conversion power supply 65. The continuous rotation of the cooling fan 63 can ensure that the temperature of the finished product cooling chamber 61 is low. Then, the finished product and finished product tray are placed in the cooling tray slide 62 for cooling.

[0021] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency and energy-saving rubber hot press molding machine, comprising a hot press base, a top hot press cylinder, a top cylinder support, a lower mold plate, an upper mold plate, and a cooling and energy-saving mechanism, characterized in that: The upper end of the hot press base is provided with a top hot press cylinder, the outer surface of the top hot press cylinder is provided with a top cylinder bracket, the upper surface of the hot press base is provided with a lower mold plate, the upper surface of the lower mold plate is provided with an upper mold plate, and the inner surface of the hot press base is provided with a cooling and energy-saving mechanism. The cooling and energy-saving mechanism includes a finished product cooling chamber, a cooling plate groove, a cooling fan, a semiconductor refrigeration chip assembly board, and a conversion power supply. The front end face of the hot press base is provided with a finished product cooling chamber. Cooling plate grooves are respectively installed on the left and right end faces of the finished product cooling chamber. Cooling fans are respectively installed on the left and right end faces of the hot press base. A semiconductor refrigeration chip assembly board is installed on the lower surface of the lower mold plate.

2. The high-efficiency and energy-saving rubber hot pressing molding machine according to claim 1, characterized in that: Four cylinder adjusting screws are installed on the upper surface of the hot press base. The four cylinder adjusting screws pass through the upper and lower surfaces of the top cylinder bracket. Two bracket fixing nuts are installed on the circumferential surface of each cylinder adjusting screw. Each set of two bracket fixing nuts is located on the upper and lower surfaces of the top cylinder bracket, respectively. The cylinder adjusting screws are threadedly connected to the top cylinder bracket and the bracket fixing nuts. An electric heating plate is installed on the lower surface of the top hot press cylinder.

3. The high-efficiency and energy-saving rubber hot pressing molding machine according to claim 1, characterized in that: Two translation drive motors are installed on the upper surface of the hot press base. Each translation drive motor has a mold translation screw installed on its front end face. Each mold translation screw passes through both ends of the lower mold plate and is connected to the lower mold plate by threads.

4. The high-efficiency and energy-saving rubber hot pressing molding machine according to claim 1, characterized in that: Mold supports are installed at both ends of the upper surface of the lower mold plate. A lifting drive motor is installed on the rear end face of the top of each mold support. A mold lifting screw is installed on the lower surface of each lifting drive motor. Mold lifting blocks are installed on the left and right end faces of the upper mold plate. Mold rotating shafts are installed on the inner surfaces of the two mold lifting blocks. The mold rotating shafts pass through the left and right surfaces of the upper mold plate.

5. The high-efficiency and energy-saving rubber hot pressing molding machine according to claim 1, characterized in that: The upper end of the upper mold plate is provided with a cylinder lifting groove, which is connected to the mold support. A rotary drive cylinder is installed inside the cylinder lifting groove, and the lower surface of the rotary drive cylinder is connected to the upper mold plate by a rotary connection hinge.

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