A rapid pressing mechanism for pearl cotton composite layers
By designing a rapid pressing mechanism for pearl cotton composite layers, utilizing the cooperation of separation strips and separation plates, with springs providing power and load-bearing blocks for protection, the problem of pearl cotton adhesion is solved, and pressing efficiency and finished product quality are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU XUZHAOXUAN NEW MATERIALS CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-05-26
AI Technical Summary
During the pressing process, pearl cotton is prone to sticking to the pressing roller due to its own adsorption properties, which leads to pressing difficulties and a decrease in the quality of the finished product.
A rapid pressing mechanism for pearl cotton composite layers was designed. It uses a separation strip and a separation plate in combination, a spring to provide power, and a load-bearing block for protection to prevent pearl cotton from sticking together. Limiting blocks and protective legs are also set to protect the pressing device.
It enables rapid separation of EPE foam, improves work efficiency, prevents insufficient power of the pressing roller and damage to EPE foam, and ensures the quality of finished products.
Smart Images

Figure CN224276280U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pearl cotton technology, and in particular to a rapid pressing mechanism for pearl cotton composite layers. Background Technology
[0002] Polyethylene foam, also known as EPE pearl cotton, is a non-crosslinked closed-cell structure and a new type of environmentally friendly packaging material. It is composed of countless independent air bubbles generated by the physical foaming of low-density polyethylene resin, overcoming the shortcomings of ordinary foam such as fragility, deformation, and poor resilience. It has many advantages such as water and moisture resistance, shock absorption, sound insulation, heat insulation, good plasticity, high toughness, recyclability, environmental protection, and strong impact resistance. It also has good chemical resistance and is an ideal substitute for traditional packaging materials.
[0003] In the production and processing of EPE foam, its composite layers need to be pressed together quickly. Currently, the pressing equipment for EPE foam is prone to sticking to the pressing rollers due to the adhesive properties of the EPE foam itself, which can easily lead to inconvenience in the pressing process or a decrease in the quality of the finished product. To address this issue, we propose a rapid pressing mechanism for EPE foam composite layers. Utility Model Content
[0004] The purpose of this invention is to provide a rapid pressing mechanism for pearl cotton composite layers to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A rapid pressing mechanism for pearl cotton composite layers includes a pressing mechanism. An electric telescopic rod is fixedly connected to the inner top wall of the pressing mechanism. A pressure plate is fixedly connected to the bottom end of the electric telescopic rod. Two sets of symmetrical guide grooves are formed on the inner side wall of the pressing mechanism. A guide block is movably connected inside each guide groove. A connecting block is fixedly connected to one side of each set of guide blocks that is close to each other. A pressure rod is fixedly connected to the upper surface of each connecting block. A bearing is fixedly embedded in one side of each set of connecting blocks that is close to each other. A pressing roller is fixedly connected to the inner ring of each bearing. A bearing block is fixedly connected to the inner bottom wall of the pressing mechanism.
[0007] In a further embodiment, each of the pressing rollers has equidistantly arranged storage grooves on its outer surface, and equidistantly arranged springs are fixedly connected to the inner bottom wall of each storage groove. Each storage groove has a separation plate inside, and the bottom surface of each set of separation plates is fixedly connected to the top end of the spring. Each of the pressing rollers has a separation groove on its outer surface, and a separation strip is provided inside each separation groove. The bottom end of each separation strip is fixedly connected to the upper surface of the separation plate.
[0008] In a further embodiment, the pressing mechanism is provided with symmetrical protective legs below, and the top of each protective leg is fixedly connected to the bottom surface of the pressing mechanism.
[0009] In a further embodiment, the pressing mechanism is provided with symmetrical limiting blocks inside, and the bottom surface of each limiting block is fixedly connected to the upper surface of the pressure plate.
[0010] In a further embodiment, a symmetrical support plate is fixedly connected to the left side of the pressing mechanism, and a support leg arranged at equal intervals is fixedly connected to the bottom surface of each support plate.
[0011] In a further embodiment, the left side of the pressing mechanism is provided with an integrating plate, and the right side of the integrating plate is fixedly connected to the left side of the receiving plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This device, through the cooperation of the separating strip and the separating plate, can quickly separate the pearl cotton during pressing, avoiding the phenomenon that pearl cotton easily sticks to the surface of the pressing roller due to its own adsorption, thus further improving the user's work efficiency. By incorporating a spring, it can provide the necessary power for the pressing roller to separate the pearl cotton, solving the problem that the pressing roller is prone to insufficient power, resulting in inconvenience in the separation of pearl cotton. By incorporating a bearing block, it can effectively protect the pearl cotton, solving the problem that pearl cotton is prone to damage due to direct contact with the pressing mechanism. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the pressing mechanism in this utility model.
[0015] Figure 2 This is a schematic diagram of the internal structure of the pressing mechanism in this utility model.
[0016] Figure 3 This is a three-dimensional structural diagram of the pressure roller of this utility model.
[0017] Figure 4 This is a three-dimensional structural diagram of the guide block in this utility model.
[0018] Figure 5 This utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle.
[0019] In the diagram: 1. Pressing mechanism; 101. Protective leg; 102. Receiving plate; 103. Integration plate; 104. Support leg; 2. Electric telescopic rod; 201. Pressure plate; 202. Limiting block; 203. Pressure rod; 3. Guide groove; 301. Connecting block; 302. Bearing; 303. Guide block; 4. Bearing block; 5. Pressing roller; 501. Separation groove; 502. Separation plate; 503. Spring; 504. Storage groove; 505. Separation strip. Detailed Implementation
[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-5In this utility model, a rapid pressing mechanism for pearl cotton composite layers includes a pressing mechanism 1. An electric telescopic rod 2 is fixedly connected to the inner top wall of the pressing mechanism 1. A pressure plate 201 is fixedly connected to the bottom end of the electric telescopic rod 2. Two sets of symmetrical guide grooves 3 are opened on the inner side wall of the pressing mechanism 1. A guide block 303 is movably connected inside each guide groove 3. A connecting block 301 is fixedly connected to the side of the two sets of guide blocks 303 that are close to each other. A pressure rod 203 is fixedly connected to the upper surface of each connecting block 301. A bearing 302 is fixedly embedded on the side of the two sets of connecting blocks 301 that are close to each other. A pressing roller 5 is fixedly connected to the inner ring of each bearing 302. A bearing block 4 is fixedly connected to the inner bottom wall of the pressing mechanism 1.
[0024] Each pressing roller 5 has equidistantly arranged storage grooves 504 on its outer surface. Each storage groove 504 has equidistantly arranged springs 503 fixedly connected to its inner bottom wall. Each storage groove 504 has a separation plate 502 inside. The bottom surface of each set of separation plates 502 is fixedly connected to the top of the springs 503. Each pressing roller 5 has a separation groove 501 on its outer surface. Each separation groove 501 has a separation strip 505 inside. The bottom end of each separation strip 505 is fixedly connected to the upper surface of the separation plate 502. This allows for rapid separation of the pearl cotton composite layer, improving the working efficiency of the pressing device.
[0025] The pressing mechanism 1 is provided with symmetrical protective legs 101 at its bottom. The top of each protective leg 101 is fixedly connected to the bottom surface of the pressing mechanism 1, which can support and protect the pressing mechanism 1 and prevent the pressing mechanism 1 from being easily damaged due to direct contact with the ground. The pressing mechanism 1 is provided with symmetrical limiting blocks 202 inside. The bottom surface of each limiting block 202 is fixedly connected to the upper surface of the pressure plate 201, which can limit the pressure plate 201 and protect it, thus solving the problem that the pressure plate 201 is prone to breakage due to excessive movement. The left side of the pressing mechanism 1 is fixedly connected to a symmetrical receiving plate 102. The bottom surface of each receiving plate 102 is fixedly connected to a support leg 104 arranged at equal intervals, which can collect and support the pearl cotton composite layer, preventing the pearl cotton composite layer from being easily damaged or soiled due to falling. The left side of the pressing mechanism 1 is provided with an integrating plate 103. The right side of the integrating plate 103 is fixedly connected to the left side of the receiving plate 102, which can block and comb the finished pearl cotton, preventing the finished pearl cotton from being easily scattered after processing.
[0026] The working principle of this utility model is as follows:
[0027] In use, first connect the pressing device to the power supply and control it through the control switch. Then, put the pearl cotton into the pressing mechanism 1 and protect it with the bearing block 4. Next, the pressing roller 5 is pushed by the cooperation of the electric telescopic rod 2 and the pressure plate 201, and the pearl cotton composite layer is pressed by the pressing roller 5. Then, the separating plate 502 is pushed by the spring 503 and the separating strip 505 pushes the pearl cotton to separate. Finally, the finished pearl cotton composite layer is collected by the receiving plate 102, which achieves the purpose of rapid separation of the pearl cotton composite layer and solves the problem that the pressing device is prone to processing inconvenience due to the inability to quickly separate the pearl cotton.
[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A rapid pressing mechanism for pearl cotton composite layers, characterized in that: The device includes a pressing mechanism (1), an electric telescopic rod (2) is fixedly connected to the inner top wall of the pressing mechanism (1), a pressure plate (201) is fixedly connected to the bottom end of the electric telescopic rod (2), two sets of symmetrical guide grooves (3) are opened on the inner side wall of the pressing mechanism (1), a guide block (303) is movably connected inside each guide groove (3), a connecting block (301) is fixedly connected to the side of the two sets of guide blocks (303) that are close to each other, a pressure rod (203) is fixedly connected to the upper surface of each connecting block (301), a bearing (302) is fixedly embedded on the side of the connecting block (301) that is close to each other, a pressing roller (5) is fixedly connected to the inner ring of each bearing (302), and a bearing block (4) is fixedly connected to the inner bottom wall of the pressing mechanism (1).
2. The rapid pressing mechanism for pearl cotton composite layers according to claim 1, characterized in that: Each of the pressing rollers (5) has equidistantly arranged storage grooves (504) on its outer surface. Each of the storage grooves (504) has equidistantly arranged springs (503) fixedly connected to its inner bottom wall. Each of the storage grooves (504) has a separation plate (502) inside. The bottom surface of each set of separation plates (502) is fixedly connected to the top of the springs (503). Each of the pressing rollers (5) has a separation groove (501) on its outer surface. Each of the separation grooves (501) has a separation strip (505) inside. The bottom end of each separation strip (505) is fixedly connected to the upper surface of the separation plate (502).
3. The rapid pressing mechanism for pearl cotton composite layers according to claim 1, characterized in that: The pressing mechanism (1) has symmetrical protective legs (101) below it, and the top of each protective leg (101) is fixedly connected to the bottom surface of the pressing mechanism (1).
4. The rapid pressing mechanism for pearl cotton composite layers according to claim 1, characterized in that: The pressing mechanism (1) has symmetrical limiting blocks (202) inside, and the bottom surface of each limiting block (202) is fixedly connected to the upper surface of the pressure plate (201).
5. The rapid pressing mechanism for pearl cotton composite layers according to claim 1, characterized in that: The left side of the pressing mechanism (1) is fixedly connected to a symmetrical support plate (102), and the bottom surface of each support plate (102) is fixedly connected to a support leg (104) arranged at equal intervals.
6. The rapid pressing mechanism for pearl cotton composite layers according to claim 5, characterized in that: The pressing mechanism (1) has an integration plate (103) on its left side, and the right side of the integration plate (103) is fixedly connected to the left side of the receiving plate (102).