A secondary bottle removal device for a tryptophan bottling line

Abstract

This utility model discloses a defective bottle removal device for a tryptophan bottling line, comprising a conveyor support assembly installed on the right side of the filling machine body. A sealing structure is installed on the rear side of the conveyor support assembly, and the sealing structure support platform is connected to the ground. Fixed covers are fixedly connected to the left and right sides of the conveyor support assembly. Capacitive sensors are installed on the top and sides of the inner cavity of the fixed covers. A telecommunications box is provided at the bottom of the conveyor support assembly, and the capacitive sensors are electrically connected to the telecommunications box. This utility model uses the conveyor support assembly to convey bottles, and the capacitive sensors transmit signals to the telecommunications box. When a defective bottle is detected, the telecommunications box, motor, and pulley work together to push a horizontal plate on top of the conveyor support assembly, causing the defective bottle to fall off the top of the conveyor support assembly. Finally, the sealing structure screws on the cap.

Description

Technical Field

[0001] This utility model belongs to the field of tryptophan bottling technology, and in particular relates to a defective bottle removal device for tryptophan bottling lines. Background Technology

[0002] Belonging to the field of automated bottling equipment technology for tryptophan, it addresses the problem of defective bottles being mixed in during bottling lines due to bottle production defects, conveying collisions, etc. By integrating sensor detection modules, it can identify defective bottles with broken bodies, abnormal shapes, and substandard cleanliness.

[0003] In the tryptophan bottling line production process, defective bottles with broken bodies or abnormal shapes are easily mixed in due to bottle manufacturing defects and conveyor collisions. If these defective bottles enter the filling stage, they will cause tryptophan contamination, abnormal filling volume, disrupt production continuity, and increase subsequent quality control costs. Therefore, we need to design a defective bottle removal device for the tryptophan bottling line. This defective bottle removal device uses a capacitive sensor to accurately identify defective bottles. It has a fast response speed, high sensitivity, and is not affected by bottle color or material. After receiving the signal, the telecom box drives the push structure to instantly remove defective bottles, avoid contaminating tryptophan, effectively improve the yield rate of the bottling line, and ensure production operation. Utility Model Content

[0004] The purpose of this invention is to provide a defective bottle removal device for tryptophan bottling lines, which has the advantages of sensor recognition, fast and sensitive response, no interference from bottle characteristics, and instant rejection of defective bottles driven by a telecommunications box, thus efficiently ensuring the yield rate and production continuity of the bottling line, in order to solve the aforementioned technical problems.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A defective bottle removal device for a tryptophan bottling line includes a conveyor support assembly installed on the right side of the main body of the filling machine. A sealing structure is installed on the rear side of the conveyor support assembly. The sealing structure support platform is connected to the ground. Fixed covers are fixedly connected to the left and right sides of the conveyor support assembly. Capacitive sensors are installed on the top and sides of the inner cavity of the fixed covers. A telecommunications box is provided at the bottom of the conveyor support assembly. The capacitive sensors are electrically connected to the telecommunications box. A fixed block is provided on the right side of the bottom of the conveyor support assembly. A connecting shell is fixedly connected to the right side of the surface of the fixed block. Pulleys are provided on the left and right sides of the top of the fixed block. A belt is driven between the two pulleys. A sliding block is fixedly connected to the surface of the belt. A motor is installed on the front side of the connecting shell. The telecommunications box is electrically connected to the motor. The output shaft of the motor is fixedly connected to the right pulley. A horizontal plate is provided on the right side of the conveyor support assembly.

[0006] Preferably, a fixing plate is fixedly connected to the rear side of the front support leg of the conveyor line support assembly, and an L-shaped plate is fixedly connected to the rear side of the fixing plate. The L-shaped plate is fixedly connected to the fixing block, and the telecommunications box is installed on the rear side of the L-shaped plate.

[0007] Preferably, a fixing shell is fixedly connected to the rear side of the surface of the fixing block, and the fixing shell located on the rear side is fixedly connected to the bottom of the conveyor line support assembly. The inner cavities of the fixing shell and the connecting shell are rotatably connected to the pulleys through bearings.

[0008] Preferably, a track is fixedly connected to the front side of the top of the fixed block, and the top of the track is slidably connected to the sliding block.

[0009] Preferably, a vertical plate is fixedly connected to the top of the sliding block, the top left side of the vertical plate is fixedly connected to a horizontal plate, and a bottle is placed on the top of the conveyor line support assembly.

[0010] The beneficial effects of this utility model are:

[0011] 1. This utility model uses a conveyor support assembly to transport bottles, and a capacitive sensor transmits signals to the telecom box to detect defective bottles. Then, through the cooperation of the telecom box, motor and pulley, the horizontal plate is pushed on top of the conveyor support assembly, causing the defective bottles to fall off the top of the conveyor support assembly. Finally, the sealing structure screws on the cap, thus achieving the purpose of sensor recognition, fast and sensitive response, no interference from bottle characteristics, and telecom box drive to instantly reject defective bottles, effectively ensuring the yield rate and production continuity of the bottling line.

[0012] 2. By setting up a fixed shell, this utility model enables the fixed shell to limit the rear pulley, ensuring that the pulley is in a stable position when rotating inside the fixed shell, thus improving the stability of the fixed shell during use.

[0013] 3. By setting up a track, this utility model ensures that the track guides the sliding block when it slides on top of the track, thus preventing the position of the sliding block from shifting when the belt drives the vertical plate to move, and improving the stability of the sliding block. Attached Figure Description

[0014] The advantages of the present invention, as described above and / or in the following detailed description in conjunction with the accompanying drawings, will become clearer and more readily understood. These drawings are merely illustrative and do not limit the scope of the present invention.

[0015] Figure 1 This is a front view schematic diagram of one embodiment of the present utility model;

[0016] Figure 2This is a three-dimensional schematic diagram of a capacitive sensor and a telecommunications box according to an embodiment of the present invention;

[0017] Figure 3 This is a bottom-view perspective view of an embodiment of the L-shaped plate and capacitive sensor of the present invention.

[0018] Figure 4 This is a three-dimensional schematic diagram of the pushing structure according to an embodiment of the present invention;

[0019] Figure 5 This is a three-dimensional disassembled schematic diagram of the pushing structure according to an embodiment of the present invention.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Filling machine body; 2. Conveyor line support assembly; 3. Sealing structure; 4. Fixing cover; 5. Capacitive sensor; 6. Telecommunication box; 7. L-shaped plate; 8. Fixing block; 9. Fixing shell; 10. Connecting shell; 11. Pulley; 12. Belt; 13. Sliding block; 14. Track; 15. Motor; 16. Vertical plate; 17. Horizontal plate; 18. Fixing plate. Detailed Implementation

[0022] In the following description, embodiments of the second-hand bottle removal device for tryptophan bottling lines of the present invention will be described with reference to the accompanying drawings.

[0023] Figure 1-5This invention illustrates a defective bottle removal device for a tryptophan bottling line according to an embodiment of the present invention. It includes a conveyor line support assembly 2 mounted on the right side of the filling machine body 1. A sealing structure 3 is mounted on the rear side of the conveyor line support assembly 2, and the support platform of the sealing structure 3 is connected to the ground. Fixing covers 4 are fixedly connected to the left and right sides of the conveyor line support assembly 2. Capacitive sensors 5 are mounted on the top and sides of the inner cavity of the fixing covers 4. A telecommunications box 6 is provided at the bottom of the conveyor line support assembly 2, and the capacitive sensors 5 are electrically connected to the telecommunications box 6. A [further details about the device are missing]. A fixing block 8 is provided. A connecting shell 10 is fixedly connected to the right side of the surface of the fixing block 8, and a fixing shell 9 is fixedly connected to the rear side of the surface of the fixing block 8. The rear fixing shell 9 is fixedly connected to the bottom of the conveyor line support assembly 2. The inner cavities of both the fixing shell 9 and the connecting shell 10 are rotatably connected to the pulley 11 through bearings. The fixing shell 9 serves to limit the movement of the rear pulley 11, ensuring that the pulley 11 is in a stable position when rotating within the inner cavity of the fixing shell 9, thus improving the stability of the fixing shell 9 during use. The top left and right sides of the fixing block 8 are also provided. A pulley 11 is provided, and a belt 12 is connected between the two pulleys 11 for transmission. A sliding block 13 is fixedly connected to the surface of the belt 12. A rail 14 is fixedly connected to the front side of the top of the fixed block 8. The top of the rail 14 is slidably connected to the sliding block 13. The rail 14 guides the sliding block 13 when it slides on the top of the rail 14, ensuring that the position of the sliding block 13 does not deviate when the belt 12 drives the vertical plate 16 to move, thus improving the stability of the sliding block 13. A motor is installed on the front side of the connecting shell 10. 15. Telecommunication box 6 is connected to motor 15. The output shaft of motor 15 is fixedly connected to right pulley 11. A horizontal plate 17 is provided on the right side of conveyor support assembly 2. A fixing plate 18 is fixedly connected to the rear side of the front support leg of conveyor support assembly 2. An L-shaped plate 7 is fixedly connected to the rear side of fixing plate 18. The L-shaped plate 7 is fixedly connected to fixing block 8. Telecommunication box 6 is installed on the rear side of L-shaped plate 7. A vertical plate 16 is fixedly connected to the top of sliding block 13. The top left side of vertical plate 16 is fixedly connected to horizontal plate 17. A bottle is placed on the top of conveyor support assembly 2.

[0024] Working Principle: After the tryptophan bottling operation starts, the bottles are first conveyed to the right along a predetermined path by the chain or belt drive mechanism of the conveyor support assembly 2. When the bottles enter the area covered by the fixed cover 4, the capacitive sensors 5 on the top and sides of the inner cavity monitor the bottle size and surface integrity in real time based on the principle of capacitive sensing. Because defective bottles are damaged or deformed, their capacitance characteristics differ from those of qualified bottles. Once the sensor 5 identifies a defective bottle, it immediately transmits an electrical signal containing the location and type of the defective bottle to the telecommunications box 6 through a wire. After the telecommunications box 6 quickly analyzes the signal, it triggers the motor 15 to start. The motor output shaft drives the right pulley 11 to rotate, which is transmitted through the closed-loop belt 12 to make the left pulley 11 rotate synchronously. The sliding block 13 fixed on the surface of the belt 12 is precisely guided by the limit of the track 14. The horizontal plate 16 and horizontal plate 17 move with the translation, and the horizontal plate 17 slides along the reserved gap of the conveyor line. When it comes into contact with the defective bottle, it uses inertia and thrust to push it down to the waste collection area, thus completing the rejection. The qualified bottles after rejection continue to be conveyed to the main body 1 of the filling machine, and tryptophan is quantitatively filled according to the preset program. After filling, the bottles pass through the conveyor line again and enter the sealing structure 3. The sealing structure 3 uses the capping machine chuck clamping and capping head tightening, or the pressure pressing of the capping machine, etc., to seal the bottle mouth according to the bottle shape, so as to ensure that the tryptophan is not contaminated during storage and transportation. Throughout the process, the fixed shell 9 limits the displacement of the pulley 11 through the bearing limit, and the track 14 ensures the precise linear movement of the sliding block 13, ensuring that the rejection action is stable and reliable, and effectively improving the production continuity and product yield of the bottling line.

[0025] In summary, this tryptophan bottling line uses a defective bottle removal device. Bottles are conveyed via the conveyor support assembly 2, and a capacitive sensor 5 transmits a signal to the telegraph box 6 to detect defective bottles. Then, through the coordinated operation of the telegraph box 6, motor 15, and pulley 11, the horizontal plate 17 pushes the top of the conveyor support assembly 2, causing the defective bottle to fall from the top of the assembly. Finally, the sealing structure 3 screws on the cap. This achieves the goals of sensor recognition, rapid and sensitive response, immunity to bottle characteristics, and immediate removal of defective bottles driven by the telegraph box 6, effectively ensuring the yield rate and production continuity of the bottling line.

Claims

1. A tryptophan bottling line secondary bottle removal device characterized by, The utility model relates to a filling machine right side installation conveying line support subassembly (2), conveying line support subassembly (2) rear side installation seals structure (3), seals structure (3) support platform is connected with ground, conveying line support subassembly (2) left and right sides fixedly connected with fixed cover (4), fixed cover (4) inner chamber's top and side all install electric capacity sensor (5), conveying line support subassembly (2) bottom is provided with electric signal box (6), electric capacity sensor (5) with electric signal box (6) electric signal connection, conveying line support subassembly (2) bottom right side is provided with fixed block (8), fixed block (8) surface right side fixedly connected with connecting shell (10), conveying line support subassembly (2) bottom right side is provided with fixed block (8), two the pulley (11) transmission is connected with the belt (12) between the pulley (11) of two, the belt (12) surface fixedly connected with sliding block (13), connecting shell (10) front side is installed motor (15), electric signal box (6) with motor (15) electric signal connection, motor (15) output shaft and right side pulley (11) fixed connection, conveying line support subassembly (2) right side is provided with cross plate (17).

2. The tryptophan bottling line secondary bottle removal device according to claim 1, characterized in that, Conveying line support subassembly (2) front side support leg rear side fixedly connected with fixed plate (18), fixed plate (18) rear side fixedly connected with L shaped board (7), L shaped board (7) with fixed block (8) fixed connection, electric signal box (6) installs in L shaped board (7) rear side.

3. The tryptophan bottling line secondary bottle removal device according to claim 2, characterized in that, Fixed block (8) surface rear side fixedly connected with fixed shell (9), fixed shell (9) and conveying line support subassembly (2) bottom fixed connection in rear side, fixed shell (9) with connecting shell (10) inner chamber all through bearing and pulley (11) rotationally connected.

4. The tryptophan bottling line secondary bottle removal device according to claim 3, characterized in that, Fixed block (8) top front side fixedly connected with track (14), track (14) top and sliding block (13) sliding connection.

5. The tryptophan bottling line secondary bottle removal device according to claim 4, characterized in that, Sliding block (13) top fixedly connected with vertical board (16), vertical board (16) left side top and cross plate (17) fixed connection, conveying line support subassembly (2) top places a bottle.

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