A slide-out table for photovoltaic module production

Abstract

The utility model belongs to photovoltaic module production equipment field, specifically discloses a kind of slide-out platform for photovoltaic module production, including slide-out platform main body, two mounting plates, several guide mechanisms and adjusting mechanism.Slide-out platform main body is equipped with two side walls and linear transmission mechanism, and mounting plate is movably connected in main body interior, and guide mechanism is fixedly connected in mounting plate inner side and has rebound guide piece, and adjusting mechanism is used to adjust mounting plate spacing.Guide mechanism is composed of connecting seat, rotating shaft, guide plate, cylinder and torsional spring, and it can automatically correct profile, avoid collision.The utility model realizes the automatic correction function of aluminium frame profile by the ingenious cooperation between right-angle seat, rotating shaft, guide plate, cylinder and torsional spring, can effectively avoid the collision of profile and slide-out platform side wall, to improve conveying efficiency, protect profile and equipment from damage, reduce maintenance cost.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module production equipment, and in particular to a sliding plate for photovoltaic module production. Background Technology

[0002] With the increasing global demand for clean energy, solar photovoltaic (PV) power generation, as an efficient and environmentally friendly energy utilization method, has been widely applied and developed. As the core component of a solar PV power generation system, the production efficiency and quality of PV modules directly affect the development of the entire PV industry. In the production process of PV modules, the transportation of aluminum frame profiles is one of the key steps, affecting not only production efficiency but also playing a crucial role in the assembly precision and quality of the modules.

[0003] Existing sliding platforms used in photovoltaic module production are mainly used for conveying aluminum frame profiles. Their structure is relatively simple, consisting primarily of the sliding platform body and rollers installed inside. In actual production, the aluminum frame profiles may become skewed during conveying for various reasons. When the profiles are skewed, they are prone to colliding with the sidewalls of the sliding platform, causing deformation or damage, and potentially even equipment malfunctions, severely impacting production efficiency and product quality. Furthermore, once a collision occurs, manual intervention is usually required to adjust the profile's position, which not only increases labor intensity but may also lead to production interruptions, further reducing production efficiency.

[0004] Therefore, there is an urgent need for a sliding table for photovoltaic module production to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide a sliding table for photovoltaic module production, so as to solve the problem of existing aluminum frame profiles colliding with the side wall of the sliding table during transportation.

[0006] To achieve the above objectives, this utility model provides the following solution: a sliding plate for photovoltaic module production, comprising:

[0007] The sliding table body includes two side walls and a linear transmission mechanism located between the two side walls;

[0008] Two mounting plates are movably connected inside the body of the sliding table, and the two mounting plates are arranged facing each other on both sides along the conveying direction of the linear transmission mechanism;

[0009] A plurality of guiding mechanisms are fixed to the opposite side of the two mounting plates and are arranged at equal intervals along the conveying direction of the linear transmission mechanism. Each guiding mechanism has a spring-loaded guide member that is directed toward the object being transmitted.

[0010] An adjustment mechanism, installed on the sliding platform body, is used to adjust the distance between the two mounting plates.

[0011] Furthermore, the guiding mechanism includes a connecting seat fixed to the side of the mounting plate and a spring-loaded guide member elastically hinged to the connecting seat. The spring-loaded guide member includes a rotating shaft, a guide plate, a cylinder, and a torsion spring. The rotating shaft is rotatably connected to the connecting seat, the guide plate is fixedly connected to the outer surface of the rotating shaft, and the cylinder is fixedly connected to the top end of the rotating shaft. The cylinder and the connecting seat are connected by a torsion spring.

[0012] Furthermore, the connecting seat is an L-shaped right-angle seat or a C-shaped seat, including at least one horizontal part, the horizontal part extending into the inner side of the sliding table, and the rotating shaft being rotatably connected to the horizontal part.

[0013] Furthermore, in the initial state, the included angle between the guide plate and the mounting plate is greater than 30°.

[0014] Furthermore, the adjustment mechanism includes a U-shaped seat fixedly installed at the bottom of the sliding platform body, a dual-axis motor installed on the U-shaped seat, and threaded rods connected to both output ends of the dual-axis motor. Threaded plates are threadedly connected to the outer surfaces of the two threaded rods. Moving plates are fixedly connected to the opposite sides of the two threaded plates via a first connecting post, and mounting plates are fixedly connected to the opposite sides of the two moving plates via a second connecting post.

[0015] Furthermore, the U-shaped seat has a first through hole for the first connecting column to slide horizontally, and the sliding table body has a second through hole for the second connecting column to slide.

[0016] Furthermore, the sliding platform body is also provided with a groove for the mounting plate to slide inside.

[0017] Furthermore, the linear transmission mechanism is a high-temperature resistant sliding roller that rotates within the body of the sliding table.

[0018] Furthermore, the high-temperature resistant roller is made of ceramic or stainless steel.

[0019] Compared with the prior art, the present invention discloses at least the following beneficial effects:

[0020] This utility model patent solution addresses the problem of skewed collisions during the conveying of aluminum frame profiles in existing sliding tables used in photovoltaic module production. It proposes an innovative design with significant benefits. This solution, through the ingenious cooperation of a right-angle seat, rotating shaft, guide plate, cylinder, and torsion spring, achieves automatic correction of the aluminum frame profile, effectively preventing collisions between the profile and the sidewall of the sliding table. This improves conveying efficiency, protects the profile and equipment from damage, and reduces maintenance costs. Simultaneously, its adjustment mechanism is designed to flexibly adapt to various types of aluminum frame profiles, enhancing the equipment's versatility and applicability. Furthermore, this technical solution is simple in structure, low in cost, and easy to manufacture and maintain. It can reduce the defect rate while ensuring profile conveying accuracy, thereby improving the overall assembly quality and production efficiency of photovoltaic modules. In summary, this utility model patent solution, through its innovative design, effectively solves the problems existing in the conveying of aluminum frame profiles in existing sliding tables used in photovoltaic module production. It has significant benefits, bringing higher production efficiency, better product quality, and lower production costs to photovoltaic module manufacturers, and possesses important practical application value and market promotion prospects. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the sliding table used for manufacturing photovoltaic modules according to this utility model;

[0023] Figure 2 This is a schematic diagram showing the connection relationship between the adjustment mechanism and the mounting plate in this utility model;

[0024] Figure 3 This is a schematic diagram of the guiding mechanism in this utility model;

[0025] Figure 4 This is a diagram showing the internal structure of the guide mechanism in this utility model;

[0026] In the diagram: 1. Main body of the sliding platform; 2. High-temperature resistant sliding roller; 3. Mounting plate; 4. Guide mechanism; 5. Adjustment mechanism; 6. Support component; 41. Connecting seat; 42. Rotating shaft; 43. Guide plate; 44. Cylinder; 45. Torsion spring; 51. U-shaped seat; 52. Threaded plate; 53. Threaded rod; 54. Dual-axis motor; 55. First connecting column; 56. Moving plate; 57. Second connecting column. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] When conveying aluminum frame profiles on existing sliding tables used in photovoltaic module production, there is a problem that the profiles may collide with the side wall of the sliding table due to misalignment. This not only affects production efficiency but may also damage the profiles and equipment.

[0029] To address the aforementioned issues, some sliding table equipment on the market has undergone improvements to some extent, such as adding sidewall buffers to reduce damage to the profiles from collisions. However, these improvements still have limitations. While buffers can mitigate the impact of collisions to some extent, they cannot fundamentally prevent the profiles from contacting the sliding table's sidewalls, thus failing to completely resolve the reduced production efficiency and product quality problems caused by collisions. Furthermore, these buffers typically require regular replacement or maintenance, increasing the equipment's operating costs and maintenance workload.

[0030] The present invention aims to provide a sliding platform for photovoltaic module production that can effectively prevent aluminum frame profiles from colliding and sliding off the platform sidewall during transportation. This solves the problem of aluminum frame profiles easily colliding and sliding off the platform sidewall during transportation, while also improving production efficiency and product quality and reducing production costs.

[0031] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0032] Reference Figures 1 to 4As shown, this utility model embodiment provides a sliding platform for photovoltaic module production, including a sliding platform body 1. The sliding platform body 1 includes two side walls and a linear transmission mechanism disposed between the two side walls. In this embodiment, multiple high-temperature resistant rollers 2 are rotatably installed inside the sliding platform body 1. The high-temperature resistant rollers 2 serve as the linear transmission mechanism to support and convey the conveyed component (aluminum frame profile). Multiple support members 6 are fixedly connected to the bottom of the sliding platform body 1. Two mounting plates 3 are movably connected inside the sliding platform body 1. The two mounting plates 3 are arranged near the two sides of the conveying direction, i.e., near the two side walls of the sliding platform. Several guide mechanisms 4 are fixedly connected to the side of the two mounting plates 3 that are close to each other. The guide mechanisms 4 have spring-loaded guide members that face the conveyed component, which can correct and guide the conveyed component to avoid contact and collision with the side walls of the sliding platform. An adjustment mechanism 5 is also installed on the sliding platform body 1 to adjust the distance between the two mounting plates 3. The two mounting plates 3 adjust the distance between them through the adjustment mechanism 5. The overall structure of the above-mentioned sliding platform for photovoltaic module production is as follows. Figure 1 As shown.

[0033] It should be understood that the high-temperature resistant roller 2 as a linear transmission mechanism does not limit this utility model. Other structures that can perform the function of object transmission can also be used as linear transmission mechanisms, such as conveyor belts.

[0034] like Figures 2 to 4 As shown, in the above embodiment, the guiding mechanism 4 includes a connecting seat 41 fixed to the side of the mounting plate 3 and a spring-loaded guide member elastically hinged to the connecting seat 41. The spring-loaded guide member includes a rotating shaft 42, a guide plate 43, a cylinder 44, and a torsion spring 45. The rotating shaft 42 is rotatably connected to the connecting seat 41, the guide plate 43 is fixedly connected to the outer surface of the rotating shaft 42, and the cylinder 44 is fixedly connected to the top end of the rotating shaft 42. The cylinder 44 and the connecting seat 41 are connected by the torsion spring 45. In the initial state, the included angle between the guide plate 43 and the mounting plate 3 is greater than 30°.

[0035] In one specific embodiment, the connecting seat 41 is an L-shaped right-angle seat, including a vertical part and a horizontal part. The vertical part is fixedly connected to the mounting plate 3, and the horizontal part extends into the inner side of the sliding platform. The rotating shaft 42 is rotatably connected to the horizontal part.

[0036] In some alternative embodiments, the connecting seat 41 may also be a U-shaped seat, including a vertical part and two horizontal parts, with the rotating shaft 42 located between the two horizontal parts and its two ends rotatably connected to the two horizontal parts respectively.

[0037] like Figure 2As shown, in the above embodiment, the adjustment mechanism 5 includes a U-shaped seat 51 fixedly installed at the bottom of the sliding table body 1. A dual-axis motor 54 is mounted on the U-shaped seat 51. Both output ends of the dual-axis motor 54 are fixedly connected to threaded rods 53, and threaded plates 52 are threadedly connected to the outer surfaces of both threaded rods 53. First connecting posts 55 are fixedly connected to the opposite sides of the two threaded plates 52. Movable plates 56 are fixedly connected to the other ends of the two first connecting posts 55. Second connecting posts 57 are fixedly connected to the opposite sides of the two movable plates 56. The other end of the second connecting posts 57 is fixedly connected to the mounting plate 3. A first through hole is provided inside the U-shaped seat 51 for the first connecting posts 55 to slide horizontally, and a second through hole is provided inside the sliding table body 1 for the second connecting posts 57 to slide.

[0038] In some alternative embodiments, the sliding table body 1 is further provided with a groove for the mounting plate 3 to slide.

[0039] It should be understood that in practical applications, the distance between the two mounting plates 3 can be adjusted not only through the adjustment mechanism 5, but also through other structures or connection methods. For example, the two mounting plates 3 can be threadedly connected to the inner side of the sliding platform body 1 via an adjusting screw. By rotating the adjusting screw, the lateral position of the mounting plates 3 can also be adjusted. The advantage of using the adjusting screw is that there is no need to configure the adjustment mechanism 5. The disadvantage is that the synchronous adjustment of the two mounting plates 3 cannot be achieved, and the adjustment accuracy and efficiency are lower than those of the adjustment mechanism 5.

[0040] The working principle of the sliding plate used in photovoltaic module production in this embodiment:

[0041] When conveying the aluminum frame profile, the distance between the two sets of guide plates 43 is first adjusted according to the model of the aluminum frame profile. The dual-axis motor 54 is started, which drives two threaded rods 53 to rotate. The rotation of the threaded rods 53 drives two threaded plates 52 to move simultaneously in opposite directions. The movement of the threaded plates 52 causes the mounting plate 3 and guide plates 43 to move accordingly, thereby adjusting the distance between the two sets of guide plates 43. After adjustment, the aluminum frame profile is pulled along the sliding platform by a traction machine. When the aluminum frame profile tilts during sliding, it pushes the guide plates 43 to rotate outward. Due to the presence of the torsion spring 45, the guide plates 43 can provide an inward thrust to the aluminum frame profile, ensuring smooth conveying of the aluminum frame profile while preventing it from colliding with the side wall of the sliding platform, thus improving the conveying efficiency of the aluminum frame profile.

[0042] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0043] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A sliding plate for photovoltaic module production, characterized in that, include: The sliding table body (1) includes two side walls and a linear transmission mechanism located between the two side walls; Two mounting plates (3) are movably connected inside the sliding table body (1), and the two mounting plates (3) are arranged facing each other on both sides along the conveying direction of the linear transmission mechanism; A plurality of guiding mechanisms (4) are fixed to the opposite side of the two mounting plates (3) and are arranged at equal intervals along the conveying direction of the linear transmission mechanism. The guiding mechanism (4) has a spring-loaded guide member toward the object being transmitted. An adjustment mechanism (5) is installed on the sliding table body (1) and is used to adjust the distance between the two mounting plates (3).

2. The sliding plate for photovoltaic module production according to claim 1, characterized in that, The guiding mechanism (4) includes a connecting seat (41) fixed to the side of the mounting plate (3) and a spring-loaded guide that is elastically hinged to the connecting seat (41). The spring-loaded guide includes a rotating shaft (42), a guide plate (43), a cylinder (44), and a torsion spring (45). The rotating shaft (42) is rotatably connected to the connecting seat (41), the guide plate (43) is fixedly connected to the outer surface of the rotating shaft (42), the cylinder (44) is fixedly connected to the top end of the rotating shaft (42), and the cylinder (44) and the connecting seat (41) are connected by the torsion spring (45).

3. The sliding plate for photovoltaic module production according to claim 2, characterized in that, The connecting seat (41) is an L-shaped right-angle seat or a C-shaped seat, including at least one horizontal part, the horizontal part extending into the inside of the sliding table, and the rotating shaft (42) rotatably connected to the horizontal part.

4. The sliding plate for photovoltaic module production according to claim 2, characterized in that, In the initial state, the included angle between the guide plate (43) and the mounting plate (3) is greater than 30°.

5. The sliding plate for photovoltaic module production according to claim 1, characterized in that, The adjustment mechanism (5) includes a U-shaped seat (51) fixedly installed at the bottom of the sliding table body (1). A dual-axis motor (54) is installed on the U-shaped seat (51). Both output ends of the dual-axis motor (54) are connected to threaded rods (53). The outer surfaces of the two threaded rods (53) are threaded with threaded plates (52). The two threaded plates (52) are fixed to moving plates (56) on the opposite sides through a first connecting post (55). The two moving plates (56) are fixed to the mounting plate (3) on the opposite sides through a second connecting post (57).

6. The sliding plate for photovoltaic module production according to claim 5, characterized in that, The U-shaped seat (51) has a first through hole for the first connecting post (55) to slide horizontally, and the sliding table body (1) has a second through hole for the second connecting post (57) to slide.

7. The sliding plate for photovoltaic module production according to claim 6, characterized in that, The sliding table body (1) is also provided with a sliding groove for the mounting plate (3) to slide.

8. The sliding plate for photovoltaic module production according to claim 1, characterized in that, The linear transmission mechanism is a high-temperature resistant slide roller (2) that rotates inside the slide body (1).

9. The sliding plate for photovoltaic module production according to claim 8, characterized in that, The high-temperature resistant slide roller (2) is made of ceramic or stainless steel.

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