A toilet manufacturing equipment

Abstract

This utility model discloses a toilet production equipment, including a cyclic conveying chain conveyor mechanism. The chain conveyor mechanism is equipped with a stopper, a lifting and rotating component, a lifting and transferring component, and multiple tooling plates. The tooling plates are used to carry and convey toilets. The stopper is used to block and stop the tooling plates. The lifting and rotating component controls the lifting and rotation of the tooling plates and the toilets on them. A toilet testing mechanism is provided on at least one side of the lifting and transferring component, corresponding to the left and right sides of the tooling plate. The lifting and transferring component transports the tooling plates and the toilets on them into the toilet testing mechanism. The toilet testing mechanism tests and records the flushing flow rate, temperature, and air temperature of the toilets. This utility model has high production efficiency, and by using the toilet testing mechanism to test and record the flushing flow rate, temperature, and air temperature of the toilets, manual testing and recording are eliminated, making operation easier and less labor-intensive. Simultaneously, automatic testing ensures the accuracy of the data.

Description

Technical Field

[0001] This utility model relates to the technical field of toilet production equipment, specifically to a toilet production equipment. Background Technology

[0002] Current smart toilet production involves placing ceramic toilets on unpowered roller conveyor lines, requiring manual pulling for movement. The toilets are quite heavy, making manual pulling difficult. Using powered rollers would complicate control logic and increase the risk of toilets colliding and breaking. Furthermore, previous toilet testing also relied on manual methods, requiring manual recording of flush flow, temperature, and air temperature – a cumbersome and labor-intensive process. Utility Model Content

[0003] The present invention aims to provide a toilet manufacturing equipment to solve the aforementioned technical problems.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows: a toilet production equipment, comprising a circulating conveying multi-chain conveyor mechanism, wherein the multi-chain conveyor mechanism is provided with a stopper, a lifting and rotating component, a lifting and transferring component, and multiple tooling plates. The tooling plates are used to carry and convey toilets, the stopper is used to block and stop the tooling plates, the lifting and rotating component is used to control the lifting and rotating of the tooling plates and the toilets on them, and a toilet testing mechanism is provided on at least one side of the lifting and transferring component, corresponding to the left and right sides of the multi-chain conveyor mechanism. The lifting and transferring component is used to transport the tooling plates and the toilets on them to the toilet testing mechanism, and the toilet testing mechanism is used to test and record the flushing flow rate, temperature, and air temperature of the toilets.

[0005] Preferably, a loading jib crane is provided in front of the multiple chain conveyor mechanism to assist manual operation in transporting the toilets to be assembled to the tooling plate at the beginning of the upper multiple chain conveyor line; a unloading straight rail crane is provided behind the multiple chain conveyor mechanism to assist manual operation in unloading the assembled toilets from the tooling plate at the end of the upper multiple chain conveyor line.

[0006] Preferably, the moving direction of the loading jib crane is perpendicular to the conveying direction of the multiple chain conveyor, and the moving direction of the unloading straight rail crane is the same as the conveying direction of the multiple chain conveyor.

[0007] Preferably, the multiple chain conveyor mechanism includes an upper multiple chain conveyor line and a lower multiple chain conveyor line arranged in parallel. The upper and lower multiple chain conveyor lines are respectively connected to drive motors. The conveying directions of the upper and lower multiple chain conveyor lines are opposite. Tooling plates are respectively arranged above the upper and lower multiple chain conveyor lines. The tooling plate on the upper multiple chain conveyor line is used to carry and convey the toilet. The front and rear ends of the multiple chain conveyor mechanism are respectively provided with a tooling plate lifting module and a tooling plate lowering module. The tooling plate lifting module is used to lift and transfer the tooling plate at the end of the lower multiple chain conveyor line to the beginning of the upper multiple chain conveyor line. The tooling plate lowering module is used to lower and transfer the tooling plate at the end of the upper multiple chain conveyor line to the beginning of the lower multiple chain conveyor line.

[0008] Preferably, the lifting and rotating component includes a lifting plate, a rotating plate, a rotating motor, and a lifting cylinder. The lifting plate is fixedly installed on the top of the lifting cylinder, the rotating motor is installed on the lifting plate, the rotating plate is driven by the rotating motor, and the rotating plate is located above the lifting plate.

[0009] Preferably, the lifting and conveying component includes a liftable lifting component and a first motor and a conveyor belt mounted on the lifting component and driven to move the conveyor belt in the left and right directions, thereby conveying the tooling plate above the conveyor belt and the toilet on it to the toilet testing mechanism.

[0010] Preferably, there are multiple pairs of toilet testing mechanisms, with two toilet testing mechanisms in each pair respectively set on the multiple chain conveyor mechanism on the left and right sides of the lifting and transferring component.

[0011] Preferably, the toilet testing mechanism includes an outer frame and an operation control box mounted on the outer frame, as well as a display screen, a transfer component, a water injection pipe, and a temperature testing module, all electrically connected to the operation control box. The transfer component is used to receive the tooling plate and toilet conveyed from the lifting transfer component, the water injection pipe is used to connect to the toilet on the transfer component, and the temperature testing module is located below the transfer component.

[0012] Preferably, it also includes an electrical control cabinet, which is electrically connected to the multiple chain conveyor mechanism to control its operation.

[0013] This utility model has the following beneficial effects:

[0014] This utility model of toilet production equipment eliminates the need for manual pulling of toilets for movement and conveying. Instead, it utilizes a power conveying mechanism with multiple chain conveyors, which facilitates easy implementation of control logic, prevents toilets from colliding and breaking, and significantly improves production efficiency. Furthermore, the toilet testing mechanism tests and records the flushing flow rate, temperature, and air temperature of the toilets, eliminating the need for manual testing and recording. This makes operation easier and less labor-intensive, while automatic testing ensures data accuracy and greatly reduces the misjudgment rate. Attached Figure Description

[0015] Figure 1 This is a front view of an embodiment of the present invention.

[0016] Figure 2 This is a rear view of an embodiment of the present invention.

[0017] Figure 3 This is a schematic diagram of the hidden toilet and tooling plate of an embodiment of this utility model.

[0018] Figure 4 This is a schematic diagram of the lifting and rotating component according to an embodiment of the present invention.

[0019] Figure 5 This is a schematic diagram of the lifting and conveying component according to an embodiment of the present invention.

[0020] Figure 6 This is a schematic diagram of the toilet testing mechanism according to an embodiment of the present invention, viewed from one perspective.

[0021] Figure 7 This is a schematic diagram of the toilet testing mechanism from another perspective, representing an embodiment of this utility model.

[0022] Figure 8 This is a schematic diagram of the tooling plate lifting module according to an embodiment of the present invention.

[0023] Attached diagram labels: 1. Multiple chain conveyor mechanism; 11. Upper multiple chain conveyor line; 12. Lower multiple chain conveyor line; 13. Drive motor; 14. Tooling plate lifting module; 15. Tooling plate lowering module; 2. Stopper; 3. Lifting rotating component; 31. Lifting plate; 32. Rotating plate; 4. Lifting and transferring component; 41. First motor; 42. Conveyor belt; 43. Lifting component; 5. Tooling plate; 6. Toilet; 7. Toilet testing mechanism; 71. Operation control box; 72. Display screen; 73. Transfer component; 74. Water injection pipe; 75. Temperature testing module; 76. Outer frame; 8. Loading jib crane; 9. Unloading straight rail crane; 10. Electrical control cabinet. Detailed Implementation

[0024] To further illustrate the various embodiments, the present invention provides accompanying drawings. These drawings are part of the disclosure of the present invention and are mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these drawings, those skilled in the art should be able to understand other possible implementations and the advantages of the present invention. Components in the drawings are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0025] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] See Figure 1-8 As shown in the figure, as an embodiment of this utility model, a toilet production equipment is provided, including a multiple chain conveyor mechanism 1 for circulating conveying. The multiple chain conveyor mechanism 1 is provided with a stopper 2, a lifting and rotating component 3, a lifting and transferring component 4, and multiple tooling plates 5. The tooling plates 5 are used to carry and convey toilets 6. The stopper 2 is used to block and stop the tooling plates 5, which can ensure that the tooling plates 5 stop at the corresponding positions. When it is necessary to release, a button is pressed manually to release them. The lifting and rotating component 3 is used to control the lifting and rotating of the tooling plates 5 and the toilets 6 on them, so as to facilitate the workers to perform operations such as flushing, wiping, and assembling parts on the toilets 6. At least one side of the lifting and transferring component 4 is provided on the multiple chain conveyor mechanism 1, corresponding to the left and right sides. The lifting and transferring component 4 is used to transport the tooling plates 5 and the toilets 6 on them to the toilet testing mechanism 7. The toilet testing mechanism 7 is used to test and record the flushing flow rate, temperature, and air temperature of the toilets 6 to ensure the accuracy of the data. The toilet production equipment of this utility model does not require manual pulling of the toilets 6 for movement and conveying. Instead, it adopts the power conveying of the multi-chain conveyor mechanism 1, which is easy to implement in terms of control logic, prevents the toilets 6 from colliding and breaking, and greatly improves production efficiency. Furthermore, the toilet testing mechanism 7 tests and records the flushing flow, temperature, and air temperature of the toilets 6 without the need for manual testing and recording, making the operation easier and less labor-intensive. At the same time, automatic testing ensures the accuracy of the data and greatly reduces the misjudgment rate.

[0028] In this embodiment, a loading boom crane 8 is provided in front of the multiplication chain conveyor mechanism 1 to assist manual operation in transporting the toilet 6 to be assembled onto the tooling plate 5 at the conveying head of the upper multiplication chain conveyor line 11; a unloading straight rail crane 9 is provided behind the multiplication chain conveyor mechanism 1 to assist manual operation in unloading the assembled toilet 6 from the tooling plate 5 at the conveying end of the upper multiplication chain conveyor line 11, thereby making the unloading and loading process of the toilet 6 more convenient and labor-saving.

[0029] In this embodiment, the moving direction of the loading jib crane 8 is perpendicular to the conveying direction of the multiple chain conveyor mechanism 1, so as to facilitate the transport of the toilets 6 to be assembled on the left and right sides to the tooling plate 5 at the conveying head of the upper multiple chain conveyor line 11. The moving direction of the unloading straight rail crane 9 is the same as the conveying direction of the multiple chain conveyor mechanism 1, so as to facilitate the unloading of the assembled toilets 6 on the tooling plate 5 at the conveying end of the upper multiple chain conveyor line 11.

[0030] In this embodiment, the multiple chain conveyor mechanism 1 includes an upper multiple chain conveyor line 11 and a lower multiple chain conveyor line 12 arranged side by side. The upper multiple chain conveyor line 11 and the lower multiple chain conveyor line 12 are respectively connected to drive motors 13. The conveying directions of the upper multiple chain conveyor line 11 and the lower multiple chain conveyor line 12 are opposite. Tooling plates 5 are respectively disposed above the upper multiple chain conveyor line 11 and the lower multiple chain conveyor line 12. The tooling plates 5 on the upper multiple chain conveyor line 11 are used to carry and convey the toilet 6. Tooling plate lifting molds are respectively provided at the front and rear ends of the multiple chain conveyor mechanism 1. Block 14 and tooling plate lowering module 15 are used to lift and transfer the tooling plate 5 at the end of the lower multiple chain conveyor line 12 to the beginning of the upper multiple chain conveyor line 11. Tooling plate lowering module 15 is used to lower and transfer the tooling plate 5 at the end of the upper multiple chain conveyor line 11 to the beginning of the lower multiple chain conveyor line 12. The tooling plate lifting module 14 and tooling plate lowering module 15 have the same structural principle. They are both liftable conveyor belt structures. Specifically, the lifting motor drives the conveyor belt structure to move up and down along the guide rail to achieve lifting.

[0031] In this embodiment, the lifting and rotating component 3 includes a lifting plate 31, a rotating plate 32, a rotary motor, and a lifting cylinder. The lifting plate 31 is fixedly installed on the top of the lifting cylinder. The rotary motor is installed on the lifting plate 31. The rotating plate 32 is driven and connected to the rotary motor, and the rotating plate 32 is located above the lifting plate 31. The lifting cylinder lifts upward to raise the lifting plate 31, thereby driving the rotating plate 32, the tooling plate 5, and the toilet 6 on it to rise and hover, so that the tooling plate 5 is separated from the upper multiple chain conveyor line 11. Then the rotary motor drives the rotating plate 32 to rotate, thereby driving the tooling plate 5 and the toilet 6 on it to rotate, so as to facilitate the workers to perform operations such as washing, wiping, and assembling parts on the toilet 6.

[0032] In this embodiment, the lifting and transferring component 4 includes a liftable lifting component 43, a first motor 41 mounted on the lifting component 43 and drivenly connected to a conveyor belt 42. The lifting component 43 is raised to lift and suspend the tooling plate 5 and the toilet 6 on it. The first motor 41 drives the conveyor belt 42 to move in the left and right directions, thereby conveying the tooling plate 5 and the toilet 6 on it above the conveyor belt 42 into the toilet testing mechanism 7. The toilet testing mechanism 7 consists of multiple pairs arranged along the conveying direction. The two toilet testing mechanisms 7 in each pair are respectively arranged on the multiple chain conveyor mechanism 1, corresponding to the left and right sides of the lifting and transferring component 4, thereby improving the testing efficiency of the toilet 6.

[0033] In this embodiment, the toilet testing mechanism 7 includes an outer frame 76, an operation control box 71 mounted on the outer frame 76, and a display screen 72, a transfer component 73, a water injection pipe 74, and a temperature testing module 75, all electrically connected to the operation control box 71. The transfer component 73 is used to receive the tooling plate 5 and the toilet 6 on it, which are transported from the lifting transfer component 4. The water injection pipe 74 is used to connect to the toilet 6 on the transfer component 73 and to test the flushing flow rate of the toilet 6. The temperature testing module 75 is located below the transfer component 73 and is used to test the temperature and air temperature of the toilet 6. The display screen 72 displays various test records.

[0034] In this embodiment, an electrical control cabinet 10 is also included, which is electrically connected to the multiple chain conveyor mechanism 1 to control its operation.

[0035] Although the present invention has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that any changes in form and detail made to the present invention without departing from the spirit and scope of the present invention as defined in the appended claims fall within the protection scope of the present invention.

Claims

1. A toilet manufacturing equipment, characterized in that: The system includes a multiple chain conveyor mechanism for circulating transport. The multiple chain conveyor mechanism is equipped with a stopper, a lifting and rotating component, a lifting and transferring component, and multiple tooling plates. The tooling plates are used to carry and transport toilets. The stopper is used to block and stop the tooling plates. The lifting and rotating component is used to control the lifting and rotating of the tooling plates and the toilets on them. At least one side of the multiple chain conveyor mechanism, corresponding to the left and right sides of the lifting and transferring component, is equipped with a toilet testing mechanism. The lifting and transferring component is used to transport the tooling plates and the toilets on them into the toilet testing mechanism. The toilet testing mechanism is used to test and record the flushing flow rate, temperature, and air temperature of the toilets.

2. The toilet manufacturing equipment according to claim 1, characterized in that: A loading jib crane is installed in front of the multiple chain conveyor mechanism to assist manual operation in moving the toilets to be assembled onto the tooling plate at the beginning of the upper multiple chain conveyor line; a unloading straight rail crane is installed behind the multiple chain conveyor mechanism to assist manual operation in moving the assembled toilets off the tooling plate at the end of the upper multiple chain conveyor line.

3. The toilet manufacturing equipment according to claim 2, characterized in that: The moving direction of the loading jib crane is perpendicular to the conveying direction of the multiple chain conveyor, while the moving direction of the unloading straight rail crane is the same as the conveying direction of the multiple chain conveyor.

4. The toilet manufacturing equipment according to claim 1, characterized in that: The multiplicative chain conveyor mechanism includes an upper multiplicative chain conveyor line and a lower multiplicative chain conveyor line arranged in parallel. The upper and lower multiplicative chain conveyor lines are each connected to a drive motor. The conveying directions of the upper and lower multiplicative chain conveyor lines are opposite. Tooling plates are respectively set above the upper and lower multiplicative chain conveyor lines. The tooling plate on the upper multiplicative chain conveyor line is used to carry and convey the toilet. The front and rear ends of the multiplicative chain conveyor mechanism are respectively provided with a tooling plate lifting module and a tooling plate lowering module. The tooling plate lifting module is used to lift and transfer the tooling plate at the end of the lower multiplicative chain conveyor line to the beginning of the upper multiplicative chain conveyor line. The tooling plate lowering module is used to lower and transfer the tooling plate at the end of the upper multiplicative chain conveyor line to the beginning of the lower multiplicative chain conveyor line.

5. The toilet manufacturing equipment according to claim 1, characterized in that: The lifting and rotating component includes a lifting plate, a rotating plate, a rotating motor, and a lifting cylinder. The lifting plate is fixedly installed on the top of the lifting cylinder, the rotating motor is installed on the lifting plate, the rotating plate is driven and connected to the rotating motor, and the rotating plate is located above the lifting plate.

6. The toilet manufacturing equipment according to claim 1, characterized in that: The lifting and conveying component includes a liftable lifting component, a first motor mounted on the lifting component and driven by a conveyor belt, and the first motor drives the conveyor belt to move in the left and right directions to transport the tooling plate above the conveyor belt and the toilet on it to the toilet testing mechanism.

7. The toilet manufacturing equipment according to claim 1, characterized in that: The toilet testing mechanism consists of multiple pairs, with two toilet testing mechanisms in each pair respectively set on the multiple chain conveyor mechanism, corresponding to the left and right sides of the lifting and transferring component.

8. The toilet manufacturing equipment according to claim 1, characterized in that: The toilet testing mechanism includes an outer frame and an operation control box mounted on the outer frame, as well as a display screen, a transfer component, a water injection pipe, and a temperature testing module, all electrically connected to the operation control box. The transfer component is used to receive the tooling plate and toilet conveyed from the lifting transfer component. The water injection pipe is used to connect to the toilet on the transfer component. The temperature testing module is located below the transfer component.

9. The toilet manufacturing equipment according to claim 1, characterized in that: It also includes an electrical control cabinet, which is electrically connected to the multiple chain conveyor mechanism to control its operation.

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