An automatic waste filament collection device
By designing an automatic waste filament collection device and adjusting the rotation speed of the waste filament collection drum, the problem of breakage and loosening of waste filaments when the rotation speed is inconsistent was solved, the collection efficiency was improved and the labor intensity was reduced, and stable collection was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN PAIPU NEW MATERIAL CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-26
AI Technical Summary
Existing waste filament collection devices are prone to breakage or loosening of waste filaments when the rotation speed is inconsistent, resulting in high manual labor intensity and low collection efficiency.
An automatic waste filament collection device was designed. The device connects the fixed disc and the movable disc via a motor-driven force transmission plate. The rotation speed of the waste filament collection cylinder is adjusted, and the rotation speed of the movable disc is adjusted by a compression spring and an adjusting bolt. Wear-resistant surfaces and rubber sleeves are used to reduce wear and ensure stable power transmission.
It achieves consistency between the waste filament collection cylinder and the rate at which waste filaments are generated, avoids waste filament breakage or loosening, reduces labor intensity, improves collection efficiency, and has a simple structure that is easy to maintain.
Smart Images

Figure CN224279326U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste filament collection technology in material processing, and specifically to an automatic waste filament collection device. Background Technology
[0002] In industrial production, the generation of waste materials, especially metal waste, is a common phenomenon. Effective collection of these waste materials is of great significance for improving production efficiency, improving the working environment, and ensuring the safety of equipment and personnel.
[0003] In related technologies, common waste filament collection methods currently employed include mechanical winding or negative pressure adsorption. However, during mechanical winding collection, the rotation speed of the collection drum is inconsistent with the speed at which the waste filaments are generated. If the drum rotates too fast, the waste filaments are easily pulled and broken, requiring manual re-fixation of the ends on the drum. If the rotation speed is too slow, the waste filaments accumulate on the equipment. Furthermore, when the waste filament generation speed is inconsistent with the collection speed, the waste filaments may become loose or fall off the drum, necessitating secondary collection. This results in high manual labor intensity and low waste filament collection efficiency.
[0004] Therefore, there is an urgent need for an automatic waste filament collection device that can adjust the rotation speed of the waste filament collection cylinder according to the rate at which waste filaments are generated, to prevent waste filaments from breaking or loosening, reduce manual labor intensity, and improve collection efficiency. Utility Model Content
[0005] The purpose of this invention is to provide an automatic waste filament collection device to solve at least one aspect of the problems and defects mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An automatic waste filament collection device includes:
[0008] The motor, the fixed disk, and the motor keyway shaft passing through the fixed disk;
[0009] A connecting shaft is provided at one end of the motor keyway shaft, a sleeve is movably mounted on the connecting shaft, and a movable disc is provided on the sleeve;
[0010] The movable disk is provided with a force transmission plate, the fixed disk is adapted to be connected to the force transmission plate, and the movable disk is provided with force transmission columns at both ends of the connecting shaft.
[0011] A waste filament collection cylinder, wherein a bushing is provided inside the waste filament collection cylinder, and the waste filament collection cylinder is sleeved on the force transmission column through the bushing.
[0012] The waste filament automatic collection device according to this scheme has at least the following technical advantages:
[0013] This automatic waste filament collection device enables waste filaments generated during material processing to be quickly wound onto the outer wall of the waste filament collection cylinder. This allows for timely processing of waste filaments generated during material production, preventing their accumulation at the processing site and reducing their impact on production equipment and the working environment. Compared to existing mechanical winding methods for collecting waste filaments, this device improves the consistency between the rotation speed of the waste filament collection cylinder and the speed at which waste filaments are generated, preventing breakage or loosening of the waste filaments. It significantly reduces labor intensity, improves waste filament collection efficiency, and the device has a simple structure and is easy to maintain.
[0014] As a further embodiment of this utility model: a compression spring is provided on the connecting shaft, an adjusting bolt is provided at the free end of the connecting shaft, one end of the compression spring abuts against the inner side of the sleeve, and the other end of the compression spring abuts against the adjusting bolt.
[0015] By installing a compression spring on the connecting shaft and an adjusting bolt at the free end of the connecting shaft, one end of the compression spring abuts against the inner side of the sleeve, and the other end abuts against the adjusting bolt. Rotating the adjusting bolt on the connecting shaft controls the compression force of the compression spring, allowing adjustment of the abutting force on the inner side of the sleeve. When it is necessary to reduce the rotational speed of the movable disc, the compression spring is further compressed, pushing the sleeve towards the fixed disc, thereby increasing the abutting force between the force transmission plate on the movable disc and the fixed disc, thus reducing the rotational speed of the movable disc. When it is necessary to increase the rotational speed of the movable disc, the compression force on the compression spring is reduced, decreasing the abutting force of the compression spring against the sleeve, causing the sleeve to move away from the fixed disc, thereby reducing the abutting force of the force transmission plate against the fixed disc, thus increasing the rotational speed of the movable disc. This device allows the rotational speed of the waste filament collection cylinder to be adjusted according to the speed of waste filament generation, effectively improving operational flexibility and waste filament collection efficiency.
[0016] As a further improvement of this utility model, a washer is provided between the compression spring and the adjusting bolt.
[0017] By placing a washer between the compression spring and the adjusting bolt, the washer acts as an intermediate buffer layer, effectively preventing the adjusting bolt from causing wear and scratches on the end of the compression spring during rotation, thus avoiding damage or deformation of the end of the compression spring and ensuring the performance and lifespan of the compression spring.
[0018] As a further embodiment of this utility model, the contact surfaces of the force transmission plate and the fixed disk are respectively set as wear-resistant surfaces.
[0019] Because the contact surfaces of the force transmission plate and the fixed plate are respectively designed to be wear-resistant, when the movable plate contacts the fixed plate through the force transmission plate, the wear-resistant surfaces can effectively reduce the wear between the force transmission plate and the fixed plate, thereby improving the service life of the force transmission plate and the fixed plate. At the same time, it can increase the friction between the fixed plate and the force transmission plate, so that the fixed plate can effectively drive the movable plate to rotate synchronously, thereby improving the stability of the entire device during operation.
[0020] As a further improvement of this utility model, the force transmission column is a stainless steel column.
[0021] Because the force transmission column is made of stainless steel, it has high strength and good toughness, and can stably transmit power to the bushing without deformation or breakage, thereby driving the waste wire collection drum to rotate smoothly. This ensures that the force transmission column can withstand large torque, tension and pressure, guaranteeing the reliability and stability of the entire transmission system.
[0022] As a further improvement of this utility model, a rubber sleeve is provided on the force transmission column.
[0023] By installing a rubber sleeve on the force transmission column, when the force transmission column drives the bushing to rotate the waste filament collection cylinder, friction and impact will be generated between the force transmission column and the bushing due to relative motion. The rubber sleeve, as a buffer layer between the force transmission column and the bushing, can effectively reduce the gradual increase of the fit clearance caused by friction and impact between the two, so that the force transmission column and the bushing always maintain good fit accuracy, ensuring that the power is smoothly and accurately transmitted from the force transmission column to the bushing, and driving the waste filament collection cylinder to rotate stably, thereby stably winding the waste filaments on the outer wall of the waste filament collection cylinder.
[0024] As a further embodiment of this utility model: a disc is provided at one end of the waste filament collection cylinder, and a plurality of connecting rods are evenly arranged around the inner wall of the disc, with one end of each connecting rod connected to the outer wall of the waste filament collection cylinder.
[0025] Because a disc is provided at one end of the waste filament collection cylinder, and several connecting rods are evenly arranged around the inner wall of the disc, with one end of each connecting rod connected to the outer wall of the waste filament collection cylinder, the disc can effectively prevent waste filaments from falling off the outer wall of the waste filament collection cylinder during the winding process, thus increasing the workload of secondary collection. In addition, the disc can also serve as a handle for the waste filament collection cylinder, facilitating its installation and disassembly. At the same time, the disc makes it easy to pull the waste filament collection cylinder, thereby making it easier to control the length of the bushing on the force transmission column, preventing waste filaments from being concentrated in one place on the outer wall of the waste filament collection cylinder, ensuring that the waste filaments are evenly wound on the outer wall of the waste filament collection cylinder, improving the quality of waste filament collection, and facilitating subsequent recycling and storage of waste filaments.
[0026] As a further improvement of this utility model, a motor mounting platform is provided at the other end of the motor keyway shaft.
[0027] By setting a motor mounting platform at the other end of the motor keyway shaft, the motor shaft passes through the motor mounting platform and connects with the motor keyway shaft; the motor mounting platform provides a stable and flat foundation for motor installation, and fixes the motor mounting platform on the equipment that generates material waste filaments, effectively improving the stability of the device during operation and improving the versatility of collecting different material waste filaments. Attached Figure Description
[0028] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0029] Figure 1 A three-dimensional structural diagram of an automatic waste filament collection device;
[0030] Figure 2 This is a schematic diagram of the main structure of an automatic waste filament collection device.
[0031] Figure 3 for Figure 2 A schematic diagram of the cross-sectional structure of surface AA;
[0032] Figure 4 A schematic diagram of one side of the movable disc of an automatic waste filament collection device;
[0033] Figure 5 A schematic diagram of the other side of the movable disc of an automatic waste filament collection device;
[0034] Figure 6 This is a schematic diagram of the structure of a waste filament collection cylinder for an automatic waste filament collection device.
[0035] Figure label:
[0036] 1. Fixed plate; 2. Motor keyway shaft; 3. Connecting shaft; 4. Sleeve; 5. Movable plate; 6. Force transmission plate; 7. Force transmission column; 8. Waste wire collection tube; 9. Bushing; 10. Compression spring; 11. Adjusting bolt; 12. Washer; 13. Disc; 14. Connecting rod; 15. Motor mounting platform. Detailed Implementation
[0037] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0038] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0039] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0040] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0041] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model; that is, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The components of the embodiments of the present utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0042] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0043] like Figure 1-5 The present invention, as shown in this embodiment, provides an automatic waste filament collection device, comprising: a motor, a fixed disk 1, and a motor keyway shaft 2 passing through the fixed disk 1; a connecting shaft 3 is provided at one end of the motor keyway shaft 2, a sleeve 4 is movably disposed on the connecting shaft 3, and a movable disk 5 is disposed on the sleeve 4; a force transmission plate 6 is provided on the movable disk 5, and the fixed disk 1 is adaptively connected to the force transmission plate 6; force transmission columns 7 are respectively provided at both ends of the movable disk 5 along the connecting shaft 3; and a waste filament collection cylinder 8 is also included, with a bushing 9 adapted to the force transmission columns 7 disposed inside the waste filament collection cylinder 8.
[0044] In use, the motor is started, and the motor output shaft drives the motor keyway shaft 2 to rotate, which in turn drives the fixed disk 1 to rotate. The fixed disk 1 drives the movable disk 5 to rotate synchronously by rubbing against the force plate 6 of the movable disk 5. The movable disk 5 drives the waste filament collection cylinder 8 to rotate by inserting the force transmission column 6 into the bushing 9 of the waste filament collection cylinder 8. This allows the waste filament generated during material processing to be quickly wound onto the outer wall of the waste filament collection cylinder 8, thereby effectively collecting the waste filament. Furthermore, by adjusting the movable disk 5, the contact force between the force transmission plate 6 and the fixed disk 1 can be controlled, thereby adjusting the rotation speed of the waste filament collection cylinder 8 to keep the speed of waste filament generation consistent with the rotation speed of the waste filament collection cylinder 8. When a certain amount of waste filament has been wound onto the outer wall of the waste filament collection cylinder 8, the waste filament collection cylinder 8 is removed, and the waste filament is peeled off from the outer wall of the waste filament collection cylinder 8.
[0045] Specifically, this automatic waste filament collection device enables waste filaments generated during material processing to be quickly wound onto the outer wall of the waste filament collection cylinder 8. This allows for timely processing of waste filaments generated during material production, preventing their accumulation at the processing site and reducing their impact on production equipment and the working environment. Compared to existing mechanical winding methods for collecting waste filaments, this device improves the consistency between the rotation speed of the waste filament collection cylinder 5 and the speed at which waste filaments are generated, preventing breakage or loosening of the waste filaments. It significantly reduces labor intensity, improves waste filament collection efficiency, and the device has a simple structure and is easy to maintain.
[0046] like Figure 3 As shown, a compression spring 10 is provided on the connecting shaft 3, and an adjusting bolt 11 is provided on the free end of the connecting shaft 3. One end of the compression spring 10 abuts against the inner side of the sleeve 4, and the other end of the compression spring 10 abuts against the adjusting bolt 11.
[0047] Specifically, a compression spring 10 is installed on the connecting shaft 3, and an adjusting bolt 11 is installed at the free end of the connecting shaft 3. One end of the compression spring 10 abuts against the inner side of the sleeve 4, and the other end of the compression spring 10 abuts against the adjusting bolt 11. By rotating the adjusting bolt 11 on the connecting shaft 3, the adjusting bolt 11 can control the compression force of the compression spring 10, so that one end of the compression spring 10 can adjust the abutting force against the inner side of the sleeve 4. When it is necessary to reduce the rotation speed of the movable disk 5, the compression spring 10 is further compressed, and the sleeve 4 is pushed towards the fixed disk 1. The direction of movement increases the contact force between the force transmission plate 6 on the movable disc 5 and the fixed disc 1, thereby reducing the rotational speed of the movable disc 5. When it is necessary to increase the rotational speed of the movable disc 5, the compression force on the compression spring 10 is reduced, and the contact force between the compression spring 10 and the sleeve 4 is reduced, causing the sleeve 4 to move away from the fixed disc 1. This reduces the contact force between the force transmission plate 6 and the fixed disc 1, thereby increasing the rotational speed of the movable disc. This allows the device to adjust the rotational speed of the waste filament collection cylinder 8 according to the speed at which waste filament is generated, effectively improving the flexibility of operation and the efficiency of waste filament collection.
[0048] Furthermore, a washer 12 is provided between the compression spring 10 and the adjusting bolt 11.
[0049] Specifically, by setting a washer 12 between the compression spring 10 and the adjusting bolt 11, the washer 12, as an intermediate buffer layer, can effectively prevent the adjusting bolt 11 from causing wear and scratches to the end of the compression spring 10 during rotation, avoid damage or deformation to the end of the compression spring 10, and ensure the performance and life of the compression spring 10.
[0050] Furthermore, the contact surfaces of the force transmission plate 6 and the fixed disk 1 are respectively set as wear-resistant surfaces.
[0051] Specifically, since the contact surfaces of the force transmission plate 6 and the fixed disk 1 are respectively set as wear-resistant surfaces, when the movable disk 5 contacts the fixed disk 1 through the force transmission plate 6, the wear-resistant surfaces can effectively reduce the wear between the force transmission plate 6 and the fixed disk 1, thereby improving the service life of the force transmission plate 6 and the fixed disk 1. At the same time, it can increase the friction between the fixed disk 1 and the force transmission plate 6, thereby enabling the fixed disk 1 to effectively drive the movable disk 5 to rotate synchronously, improving the stability of the entire device during operation.
[0052] According to an embodiment of this utility model, the force transmission column 7 is a stainless steel column.
[0053] Specifically, since the force transmission column 7 is made of stainless steel, it has high strength and good toughness, and can stably transmit power to the bushing 4 without deformation or breakage, thereby driving the waste wire collection drum 8 to rotate smoothly. This ensures that the force transmission column 7 can withstand large torque, tension and pressure, thus guaranteeing the reliability and stability of the entire transmission system.
[0054] Furthermore, a rubber sleeve is installed on the force transmission column 7.
[0055] Specifically, by setting a rubber sleeve on the force transmission column 7, when the force transmission column 7 drives the bushing 4 to rotate the waste wire collection cylinder 8, friction and impact will be generated between the force transmission column 7 and the bushing 4 due to relative motion. The rubber sleeve, as a buffer layer between the force transmission column 7 and the bushing 4, can effectively reduce the gradual increase of the fit gap caused by friction and impact between the two, so that the force transmission column 7 and the bushing 4 always maintain good fit accuracy, ensuring that the power is transmitted smoothly and accurately from the force transmission column 7 to the bushing 4, and drives the waste wire collection cylinder 8 to rotate stably, thereby stably winding the waste wire on the outer wall of the waste wire collection cylinder 8.
[0056] According to embodiments of the present invention, such as Figure 6 As shown, a disc 13 is provided at one end of the waste filament collection cylinder 8, and a plurality of connecting rods 14 are evenly arranged around the inner wall of the disc 13. One end of each of the connecting rods 14 is connected to the outer wall of the waste filament collection cylinder 8.
[0057] Specifically, a disc 13 is provided at one end of the waste filament collection cylinder 8, and several connecting rods 14 are evenly arranged around the inner wall of the disc 13. One end of each connecting rod 14 is connected to the outer wall of the waste filament collection cylinder 8. The disc 13 can effectively prevent the waste filament from falling off the outer wall of the waste filament collection cylinder 8 during the winding process, thus increasing the workload of secondary collection. The disc 13 can also serve as a handle for the waste filament collection cylinder 8, facilitating its installation and disassembly. At the same time, the disc 13 makes it easy to pull the waste filament collection cylinder 8, thereby facilitating the control of the length of the bushing 4 on the force transmission column 7. This prevents the waste filament from being concentrated and wound in one place on the outer wall of the waste filament collection cylinder 8, ensuring that the waste filament is evenly wound on the outer wall of the waste filament collection cylinder 8, improving the quality of waste filament collection, and facilitating the subsequent recycling and storage of waste filament.
[0058] It should also be noted that a motor mounting platform 15 is provided at the other end of the motor keyway shaft 2.
[0059] Specifically, by setting a motor mounting platform 15 at the other end of the motor keyway shaft 2, the motor shaft passes through the motor mounting platform 15 and connects with the motor keyway shaft 2; the motor mounting platform 15 provides a stable and flat foundation for motor installation and fixes the motor mounting platform 15 on the equipment that generates material waste filaments, effectively improving the stability of the device during operation and improving the versatility of collecting different material waste filaments.
[0060] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.
Claims
1. An automatic waste filament collection device, characterized in that, include: The motor, the fixed disk (1), and the motor keyway shaft (2) passing through the fixed disk (1); One end of the motor keyway shaft (2) is provided with a connecting shaft (3), a sleeve (4) is movably provided on the connecting shaft (3), and a movable disc (5) is provided on the sleeve (4); The movable disk (5) is provided with a force transmission plate (6), the fixed disk (1) is adapted to be connected to the force transmission plate (6), and the movable disk (5) is provided with force transmission columns (7) at both ends of the connecting shaft (3); Waste filament collection cylinder (8), with a bushing (9) inside, the waste filament collection cylinder (8) is sleeved on the force transmission column (7) through the bushing (9).
2. The automatic waste filament collection device according to claim 1, characterized in that, A compression spring (10) is provided on the connecting shaft (3), and an adjusting bolt (11) is provided on the free end of the connecting shaft (3). One end of the compression spring (10) abuts against the inner side of the sleeve (4), and the other end of the compression spring (10) abuts against the adjusting bolt (11).
3. The automatic waste filament collection device according to claim 2, characterized in that, A washer (12) is provided between the compression spring (10) and the adjusting bolt (11).
4. The automatic waste filament collection device according to claim 3, characterized in that, The contact surfaces of the force transmission plate (6) and the fixed disk (1) are respectively set as wear-resistant surfaces.
5. The automatic waste filament collection device according to claim 1, characterized in that, The force transmission column (7) is a stainless steel column.
6. The automatic waste filament collection device according to claim 5, characterized in that, A rubber sleeve is provided on the force transmission column (7).
7. The automatic waste filament collection device according to claim 1, characterized in that, One end of the waste filament collection cylinder (8) is provided with a disc (13), and a plurality of connecting rods (14) are evenly arranged around the inner wall of the disc (13), with one end of each connecting rod (14) connected to the outer wall of the waste filament collection cylinder (8).
8. The automatic waste filament collection device according to any one of claims 1 to 7, characterized in that, The other end of the motor keyway shaft (2) is provided with a motor mounting platform (15).