A fermentation device for concentrated feed production
By introducing a cleaning mechanism into the fermentation device for concentrated feed production, water pumps and nozzles are used to automatically clean the sticky feed on the inner wall of the fermentation tank, solving the labor problem of manual cleaning, improving cleaning efficiency and maintaining fermentation quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU MEILIAN SUNSHINE FEED
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-26
AI Technical Summary
Existing fermentation equipment for concentrated feed production requires manual cleaning, which increases labor costs and makes cleaning inconvenient.
A fermentation device including a cleaning mechanism was designed. The inner wall of the fermentation tank is automatically flushed by a water pump and a nozzle to clean the sticky feed. The nozzle is sealed to the fermentation tank to avoid affecting the fermentation quality.
It enables automatic cleaning of the inner wall of the fermentation tank, reduces labor requirements, improves cleaning efficiency, and ensures fermentation quality.
Smart Images
Figure CN224280223U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a fermentation device, and more particularly to a fermentation device for producing concentrated feed, belonging to the field of concentrated feed production technology. Background Technology
[0002] Concentrated feed is an important form of feed in modern animal husbandry. Its core feature is that it highly concentrates nutrients such as protein, minerals, vitamins and additives through scientific formulation. It needs to be mixed with energy feed to form a complete compound feed.
[0003] Concentrated feed requires fermentation equipment during production. After fermentation, the concentrated feed is discharged, but some feed remains stuck to the inner wall of the equipment and cannot be discharged. At this time, the fermentation equipment needs to be cleaned. However, commonly used fermentation equipment does not have an automatic cleaning function, and the inside of the equipment is usually cleaned manually, which increases labor costs and is also inconvenient for cleaning the fermentation equipment. Utility Model Content
[0004] The main purpose of this invention is to solve the above-mentioned problems by providing a fermentation device for the production of concentrated feed.
[0005] The purpose of this utility model can be achieved by adopting the following technical solution: by setting up a cleaning mechanism, the inner wall of the fermentation tank can be automatically flushed after the concentrated feed is discharged from the fermentation tank, thereby cleaning the feed adhering to the inner wall of the fermentation tank and allowing it to be discharged outward with the water flow, avoiding feed residue in the fermentation tank. At the same time, it replaces the manual cleaning method, reducing labor and making the cleaning of the fermentation tank more convenient.
[0006] A fermentation device for producing concentrated feed includes a support platform, a fermentation tank on top of the support platform, an operation panel fixedly installed on one side of the support platform, a cleaning mechanism on one side of the support platform, the cleaning mechanism including a support frame fixedly installed on top of the support platform, a water tank fixedly installed on top of the support frame, a water pump fixedly installed on one side of the water tank, a delivery pipe fixedly installed on one side of the water pump, a water supply pipe fixedly installed on top of the fermentation tank, a plurality of nozzles extending into the fermentation tank evenly fixedly installed at the bottom of the water supply pipe, and a flexible hose fixedly installed between the water supply pipe and the delivery pipe.
[0007] Preferably, a fixing frame is fixedly installed at the bottom of the fermenter, and multiple springs are fixedly installed between the fixing frame and the support platform. Each of the multiple springs is provided with a damper on one side, and the top and bottom of the damper are respectively connected to the fixing frame and the support platform.
[0008] Preferably, multiple electric guide rails are fixedly installed on the top of the inner wall of the support platform, multiple support rods are fixedly installed on the electric guide rails, a support frame is fixedly installed between the multiple support rods, a collection box is provided inside the support frame, a filter screen is fixedly installed inside the collection box, a drain pipe is fixedly installed at the bottom of the collection box, a collection container is provided inside the support platform, and a gooseneck pipe is provided between the drain pipe and the collection container.
[0009] Preferably, both sides of the collection box are fixedly installed with slide rods that are slidably connected to the support frame, both sides of the support frame are fixedly installed with fixing blocks, the fixing blocks are provided with limiting screws that are threadedly connected, and a limiting groove is provided on one side of the slide rod.
[0010] Preferably, flanges are fixedly installed on both ends of the gooseneck pipe, as well as on one end of the drain pipe and the collection box, and multiple bolts are installed between two adjacent flanges.
[0011] Preferably, a pull rod is fixedly installed on one side of the collection box, and multiple push rods are evenly fixedly installed on the surface of one end of the limiting screw.
[0012] Preferably, a base is fixedly installed on the top of the inner wall of the support platform, and a plurality of limiting blocks are fixedly installed on the top of the base. A plurality of limiting plates adapted to the limiting blocks are fixedly installed on the surface of the collection box.
[0013] Preferably, window frames are fixedly installed on both sides of the water tank and the collection tank, and an observation window is fixedly installed inside the window frame.
[0014] The beneficial technical effects of this utility model are as follows: According to the fermentation device for concentrated feed production of this utility model, the cleaning mechanism can automatically flush the inner wall of the fermentation tank after the concentrated feed is discharged from the fermentation tank. The water pump is started to draw water from the water tank and deliver it to the water supply pipe through the conveying pipe and hose. The water supply pipe sprays water into the interior of the fermentation tank through multiple nozzles set at the bottom, thereby flushing and cleaning the feed adhering to the inner wall of the fermentation tank, so that it is discharged out with the water flow, avoiding feed residue in the fermentation tank. At the same time, it replaces the manual cleaning method, reduces labor and makes cleaning the fermentation tank more convenient. In addition, the nozzles and the fermentation tank are sealed to avoid gaps that may affect the fermentation quality. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure according to a preferred embodiment of the present invention;
[0016] Figure 2 This is a cross-sectional view of the internal structure of a fermenter according to a preferred embodiment of the present invention;
[0017] Figure 3 This is a bottom view of the overall structure according to a preferred embodiment of the present invention;
[0018] Figure 4 This is a schematic diagram of a collection box structure according to a preferred embodiment of the present invention;
[0019] Figure 5 This is a schematic diagram showing the separation of the support frame and the collection box structure according to a preferred embodiment of the present invention;
[0020] Figure 6 This is a schematic diagram of a collection box structure according to a preferred embodiment of the present invention.
[0021] In the diagram: 1. Support platform; 2. Fermentation tank; 3. Cleaning mechanism; 4. Support frame; 5. Water tank; 6. Water pump; 7. Delivery pipe; 8. Water supply pipe; 9. Nozzle; 10. Hose; 11. Fixing frame; 12. Spring; 13. Damper; 14. Electric guide rail; 15. Support rod; 16. Support frame; 17. Collection box; 18. Filter screen; 19. Drain pipe; 20. Collection box; 21. Gooseneck tube; 22. Slide rod; 23. Fixing block; 24. Limiting screw; 25. Limiting groove; 26. Flange; 27. Bolt; 28. Tie rod; 29. Push rod; 30. Base; 31. Limiting block; 32. Limiting plate; 33. Window frame; 34. Observation window. Detailed Implementation
[0022] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.
[0023] like Figures 1-6 As shown, this embodiment provides a fermentation device for concentrated feed production, including a support platform 1, a fermentation tank 2 on the top of the support platform 1, an operation panel fixedly installed on one side of the support platform 1, a cleaning mechanism 3 on one side of the support platform 1, the cleaning mechanism 3 including a support frame 4 fixedly installed on the top of the support platform 1, a water tank 5 fixedly installed on the top of the support frame 4, a water pump 6 fixedly installed on one side of the water tank 5, a delivery pipe 7 fixedly installed on one side of the water pump 6, a water supply pipe 8 fixedly installed on the top of the fermentation tank 2, a plurality of nozzles 9 extending into the interior of the fermentation tank 2 evenly fixedly installed at the bottom of the water supply pipe 8, and a flexible hose 10 fixedly installed between the water supply pipe 8 and the delivery pipe 7.
[0024] With the cleaning mechanism 3 in place, the inner wall of the fermentation tank 2 can be automatically flushed after the concentrated feed is discharged from the fermentation tank 2. The water pump 6 is activated to draw water from the water tank 5 and deliver it to the water supply pipe 8 through the delivery pipe 7 and the hose 10. The water supply pipe 8 then sprays water into the interior of the fermentation tank 2 through multiple nozzles 9 at the bottom, thereby flushing and cleaning the feed adhering to the inner wall of the fermentation tank 2 and allowing it to be discharged outward with the water flow, preventing feed residue in the fermentation tank 2. This replaces manual cleaning, reducing labor costs and making the cleaning of the fermentation tank 2 more convenient. At the same time, the nozzles 9 and the fermentation tank 2 are sealed to prevent gaps from affecting the quality of fermentation.
[0025] In this embodiment, as Figures 1-6 As shown, a fixing frame 11 is fixedly installed at the bottom of the fermenter 2. Multiple springs 12 are fixedly installed between the fixing frame 11 and the support platform 1. A damper 13 is provided on one side of each spring 12, and the top and bottom of the damper 13 are connected to the fixing frame 11 and the support platform 1, respectively. Multiple electric guide rails 14 are fixedly installed on the top of the inner wall of the support platform 1. Multiple support rods 15 are fixedly installed on the electric guide rails 14. A support frame 16 is fixedly installed between the multiple support rods 15. A collection box 17 is provided inside the support frame 16. A filter screen 18 is fixedly installed inside the collection box 17. The bottom of the collection box 17... A drain pipe 19 is fixedly installed on the support platform 1. A collection box 20 is installed inside the support platform 1. A gooseneck pipe 21 is installed between the drain pipe 19 and the collection box 20. Slide rods 22 that are slidably connected to the support frame 16 are fixedly installed on both sides of the collection box 17. Fixing blocks 23 are fixedly installed on both sides of the support frame 16. Limiting screws 24 that are threadedly connected are provided on the fixing blocks 23. A limiting groove 25 is opened on one side of the slide rod 22. Flanges 26 are fixedly installed on both ends of the gooseneck pipe 21 and one end of the drain pipe 19 and the collection box 20. Multiple bolts 27 are installed between two adjacent flanges 26.
[0026] With the installation of the fixing frame 11, spring 12, and damper 13, the feed needs to be stirred and mixed by the motor and stirring roller installed on the fermentation tank 2 during fermentation. During the stirring process, vibration will occur due to the influence of the motor. The spring 12 and damper 13 can buffer and reduce the vibration of the fermentation tank 2 as a whole, reducing the damage caused to the fermentation tank 2. With the installation of the electric guide rail 14, support rod 15, support frame 16, collection box 17, filter screen 18, drain pipe 19, collection box 20, and gooseneck pipe 21, the water discharged during washing can be filtered. The filter screen 18 in the collection box 17 filters and separates the feed contained in the water, preventing the feed from being directly discharged with the water flow to avoid waste. The filtered water is directly discharged into the collection box 20 for collection. At the same time, the collection box 17 is moved by the transmission of the electric guide rail 14 and support rod 15. When the fermented concentrated feed is discharged, Simultaneously activating multiple electric guide rails 14 drives the collection box 17 to move via multiple support rods 15, removing the collection box 17 from below the discharge pipe at the bottom of the fermentation tank 2. This avoids affecting feed discharge. Through the arrangement of slide rods 22, fixing blocks 23, limiting screws 24, limiting grooves 25, flanges 26, and bolts 27, the collection box 17 is mounted in the support frame 16 via the connection of multiple limiting screws 24 and limiting grooves 25. Rotating the multiple limiting screws 24 causes one end to move from the limiting position... After being removed from the trough 25, the collection box 17 can be disassembled and removed from the support frame 16. At the same time, the gooseneck tube 21 is connected to the collection box 17 and the collection box 20 by multiple flanges 26 and bolts 27. After removing the multiple bolts 27, the collection box 17 can be separated from the gooseneck tube 21 and the collection box 20 can be separated from the gooseneck tube 21, so that the collection box 17 can be disassembled and removed to collect the filtered feed. It is also convenient to remove the collection box 20 from the inside of the support platform 1 to discharge the wastewater.
[0027] In this embodiment, as Figures 1-6 As shown, a pull rod 28 is fixedly installed on one side of the collection box 17, and multiple push rods 29 are evenly fixedly installed on the surface of one end of the limiting screw 24. A base 30 is fixedly installed on the top of the inner wall of the support platform 1, and multiple limiting blocks 31 are fixedly installed on the top of the base 30. Multiple limiting plates 32 that are compatible with the limiting blocks 31 are fixedly installed on the surface of the collection box 20. Window frames 33 are fixedly installed on both sides of the water tank 5 and the collection box 20, and observation windows 34 are fixedly installed inside the window frames 33.
[0028] With the pull rod 28 and push rod 29, the pull rod 28 on one side of the collection box 17 makes it easy to remove the fixed restraints and pull it for disassembly. The push rod 29 increases the friction at one end of the limiting screw 24, making it easier to twist and rotate the limiting screw 24. The base 30, limiting block 31 and limiting plate 32 provide limiting support for the collection box 20 and also facilitate the disassembly of the collection box 20. The window frame 33 and observation window 34 make it easy to check the water level in the water tank 5 and the collection box 20, so as to replenish the water tank 5 and discharge wastewater from the collection box 20 in a timely manner.
[0029] In this embodiment, as Figures 1-6 As shown in the figure, the working process of the fermentation device for concentrated feed production provided in this embodiment is as follows:
[0030] The fermentation tank 2 is connected to an external power source, allowing the feed to ferment and process within it. After the concentrated feed is discharged from the fermentation tank 2, the inner wall of the fermentation tank 2 is automatically flushed. The water pump 6 is activated via the control panel to draw water from the water tank 5 and deliver it to the water supply pipe 8 through the delivery pipe 7 and hose 10. The water supply pipe 8 then uses multiple nozzles 9 at the bottom to spray water into the interior of the fermentation tank 2, thereby flushing and cleaning the feed adhering to the inner wall of the fermentation tank 2 and allowing it to be discharged outwards with the water flow. This prevents feed residue from remaining in the fermentation tank 2 and replaces manual cleaning, reducing labor costs and making the cleaning of the fermentation tank 2 more convenient.
[0031] In summary, in this embodiment, the fermentation device for concentrated feed production, through the arrangement of the fixing frame 11, spring 12, and damper 13, ensures that the feed is stirred and mixed by the motor and stirring roller installed on the fermentation tank 2 during fermentation. During stirring, vibration occurs due to the influence of the motor. The spring 12 and damper 13 buffer and reduce vibration in the fermentation tank 2, minimizing damage. The electric guide rail 14, support rod 15, support frame 16, collection box 17, filter screen 18, drain pipe 19, collection box 20, and gooseneck pipe 21 filter the water discharged during washing. The filter screen 18 in the collection box 17 filters and separates the feed contained in the water, preventing direct discharge and waste. The filtered water is directly discharged into the collection box 20 for collection. The collection box 17 moves via the transmission of the electric guide rail 14 and support rod 15. When discharging the fermented concentrated feed, multiple electric guide rails 14 are simultaneously activated to move the collection box 17 via multiple support rods 15, removing the collection box 17 from below the discharge pipe at the bottom of the fermentation tank 2. This avoids affecting the discharge of the feed. Through the arrangement of slide rods 22, fixing blocks 23, limiting screws 24, limiting grooves 25, flanges 26, and bolts 27, the collection box 17 is mounted in the support frame 16 via the connection of multiple limiting screws 24 and limiting grooves 25. Rotating the multiple limiting screws 24... 4. After one end of the collection box 17 is disengaged from the limiting groove 25, the collection box 17 can be removed from the support frame 16. At the same time, the goose neck tube 21 is connected to the collection box 17 and the collection box 20 by multiple flanges 26 and bolts 27. After removing the multiple bolts 27, the collection box 17 can be separated from the goose neck tube 21 and the collection box 20 can be separated from the goose neck tube 21, so that the collection box 17 can be disassembled and removed to collect the filtered feed. It is also convenient to remove the collection box 20 from the inside of the support platform 1 to discharge the wastewater.
[0032] With the pull rod 28 and push rod 29, the pull rod 28 on one side of the collection box 17 makes it easy to remove the fixed restraints and pull it for disassembly. The push rod 29 increases the friction at one end of the limiting screw 24, making it easier to twist and rotate the limiting screw 24. The base 30, limiting block 31 and limiting plate 32 provide limiting support for the collection box 20 and also facilitate the disassembly of the collection box 20. The window frame 33 and observation window 34 make it easy to check the water level in the water tank 5 and the collection box 20, so as to replenish the water tank 5 and discharge wastewater from the collection box 20 in a timely manner.
[0033] The above description is only a further embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope disclosed by the present utility model, based on the technical solution and concept of the present utility model, shall fall within the protection scope of the present utility model.
Claims
1. A fermentation device for producing concentrated feed, comprising a support platform (1), a fermentation tank (2) disposed on the top of the support platform (1), and an operation panel fixedly installed on one side of the support platform (1), characterized in that, A cleaning mechanism (3) is provided on one side of the support platform (1). The cleaning mechanism (3) includes a support frame (4) fixedly installed on the top of the support platform (1). A water tank (5) is fixedly installed on the top of the support frame (4). A water pump (6) is fixedly installed on one side of the water tank (5). A delivery pipe (7) is fixedly installed on one side of the water pump (6). A water supply pipe (8) is fixedly installed on the top of the fermentation tank (2). A plurality of nozzles (9) extending into the fermentation tank (2) are evenly fixedly installed at the bottom of the water supply pipe (8). A hose (10) is fixedly installed between the water supply pipe (8) and the delivery pipe (7).
2. The fermentation apparatus for producing concentrated feed according to claim 1, characterized in that, A fixed frame (11) is fixedly installed at the bottom of the fermentation tank (2). A plurality of springs (12) are fixedly installed between the fixed frame (11) and the support platform (1). A damper (13) is provided on one side of each of the plurality of springs (12), and the top and bottom of the damper (13) are respectively connected to the fixed frame (11) and the support platform (1).
3. The fermentation apparatus for producing concentrated feed according to claim 1, characterized in that, Multiple electric guide rails (14) are fixedly installed on the top of the inner wall of the support platform (1). Multiple support rods (15) are fixedly installed on the electric guide rails (14). A support frame (16) is fixedly installed between the multiple support rods (15). A collection box (17) is provided inside the support frame (16). A filter screen (18) is fixedly installed inside the collection box (17). A drain pipe (19) is fixedly installed at the bottom of the collection box (17). A collection box (20) is provided inside the support platform (1). A gooseneck pipe (21) is provided between the drain pipe (19) and the collection box (20).
4. The fermentation apparatus for producing concentrated feed according to claim 3, characterized in that, Both sides of the collection box (17) are fixedly installed with slide rods (22) that are slidably connected to the support frame (16). Both sides of the support frame (16) are fixedly installed with fixing blocks (23). The fixing blocks (23) are provided with limiting screws (24) that are threadedly connected. A limiting groove (25) is opened on one side of the slide rod (22).
5. The fermentation apparatus for producing concentrated feed according to claim 4, characterized in that, Flanges (26) are fixedly installed on both ends of the gooseneck pipe (21), as well as on one end of the drain pipe (19) and the collection box (20), and multiple bolts (27) are installed between two adjacent flanges (26).
6. The fermentation apparatus for producing concentrated feed according to claim 5, characterized in that, A pull rod (28) is fixedly installed on one side of the collection box (17), and multiple push rods (29) are evenly fixedly installed on the surface of one end of the limiting screw (24).
7. The fermentation apparatus for producing concentrated feed according to claim 6, characterized in that, A base (30) is fixedly installed on the top of the inner wall of the support platform (1), and a plurality of limiting blocks (31) are fixedly installed on the top of the base (30). A plurality of limiting plates (32) that are adapted to the limiting blocks (31) are fixedly installed on the surface of the collection box (20).
8. A fermentation apparatus for producing concentrated feed according to claim 3, characterized in that, Both sides of the water tank (5) and the collection box (20) are fixedly installed with window frames (33), and an observation window (34) is fixedly installed inside the window frame (33).