A corn-based fermentation device for carbon source preparation

Abstract

This utility model discloses a device for preparing carbon source based on corn fermentation. The key technical points are: it includes a placement bucket with a protective cover on its top surface; after the worker places the corn to be fermented inside the placement bucket, fermentation water is injected into the bucket, allowing the corn to ferment inside. When the peristaltic pump is working, it draws the fermenting water from the placement bucket into the guide box through a suction pipe. A protective net blocks larger particles as the fermentation liquid enters the suction pipe, while a filter screen blocks smaller particles, allowing the fermentation water entering the guide box to be filtered. Simultaneously, water from the guide box enters the guide pipe, which in turn allows water to flow into various parts of the placement bucket, circulating the fermentation liquid within the bucket and ensuring uniform fermentation of the corn.

Description

Technical Field

[0001] This utility model relates to the field of corn fermentation technology, specifically to a device for preparing carbon sources based on corn fermentation. Background Technology

[0002] As a major grain crop in my country, corn is widely used as animal feed, food, and industrial raw material (e.g., for the production of fuel ethanol) due to its high starch content, reliable source, and low price. Under the action of microorganisms, the hydrolysis and fermentation of starch and other substances in corn into small molecule organic matter is the limiting step in carbon source preparation, which is mainly limited by the tolerance of microorganisms.

[0003] Currently, activated carbon production mostly involves large-scale equipment and uses organic raw materials such as coal, wood, fruit shells, rubber, and plastics, resulting in high equipment investment and high raw material costs. In rural my country, much corn is cultivated, and this crop is often used to feed chickens and ducks, leading to resource waste. Therefore, it is necessary to design a corn-based fermentation carbon source preparation device to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide a corn-based fermentation device for preparing carbon sources, thereby addressing the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A corn-based fermentation apparatus for preparing a carbon source includes:

[0007] A placement bucket, the top surface of which is provided with a protective cover, and the top surface of the protective cover is provided with a flow guide box;

[0008] The mounting hole is formed on the top surface of the protective cover, and a peristaltic pump is fixedly connected inside the mounting hole;

[0009] A liquid extraction tube is fixedly connected to the peristaltic port of the peristaltic pump, and a plurality of flow guide holes are provided on the outer wall of the flow guide box;

[0010] A guide tube is fixedly connected inside the guide hole. The top surface of the protective cover has several through holes, and the guide tube is fixedly sleeved with the through holes.

[0011] A blocking component is disposed inside the liquid extraction tube and is used to block debris.

[0012] Preferably, the blocking component includes:

[0013] A plurality of liquid inlet holes are provided, all of which are formed on the outer wall of the liquid extraction tube, and a protective mesh is fixedly connected inside the liquid inlet holes;

[0014] A filter screen is fixedly connected inside the liquid extraction tube, and a baffle plate is threadedly connected to the bottom end of the liquid extraction tube.

[0015] Preferably, the outer wall of the placement bucket is provided with a fixing hole, and a water pump is fixedly connected inside the fixing hole, with a water pipe fixedly connected to one end of the water pump.

[0016] Preferably, the top surface of the placement bucket has a limiting groove, the bottom surface of the protective cover is fixedly connected to a limiting ring, the bottom surface of the limiting ring is fixedly connected to a sealing gasket, and the limiting ring and the limiting groove are movably fitted together.

[0017] Preferably, the inner wall of the placement bucket is provided with a plurality of heating grooves, a heating plate is fixedly connected inside the heating groove, and a temperature conducting plate is fixedly connected to one side of the heating plate.

[0018] Preferably, the top surface of the flow guide box is provided with a placement hole, a liquid pump is fixedly connected inside the placement hole, and a liquid delivery pipe is fixedly connected to the outlet of the liquid pump.

[0019] In the above technical solution, the present invention provides a corn-based fermentation carbon source preparation device, which has the following advantages:

[0020] By setting up a placement bucket, after the staff places the corn to be fermented inside the bucket, fermentation water is injected into the bucket, allowing the corn to ferment inside. A peristaltic pump, when operating, draws the fermenting water from the placement bucket into a flow box via a suction pipe. A protective net blocks larger particles as the fermentation liquid enters the suction pipe, while a filter screen blocks smaller particles, filtering the fermentation water entering the flow box. Simultaneously, water from the flow box enters the flow pipe, which then flows into various parts of the placement bucket, circulating the fermentation liquid within the bucket and ensuring even fermentation of the corn. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0022] Figure 1This is a schematic diagram of the overall structure of an embodiment of a corn-based fermentation carbon source preparation device according to this utility model. Figure 1 .

[0023] Figure 2 Schematic diagram of the protective cover structure provided in an embodiment of the corn-based fermentation carbon source preparation device of this utility model. Figure 2 .

[0024] Figure 3 This is a schematic diagram of the liquid extraction tube structure provided in an embodiment of the corn-based fermentation carbon source preparation device of this utility model. Figure 3 .

[0025] Figure 4 This is a schematic diagram of the flow guide box structure provided in an embodiment of the corn-based fermentation carbon source preparation device of this utility model. Figure 4 .

[0026] Figure 5 This is a schematic diagram of the placement tank structure provided in an embodiment of the corn-based fermentation carbon source preparation device of this utility model. Figure 5 .

[0027] 1. Placement container; 2. Protective cover; 3. Flow guide box; 4. Mounting hole; 5. Peristaltic pump; 6. Liquid extraction pipe; 7. Flow guide hole; 8. Flow guide pipe; 9. Through hole; 10. Liquid inlet hole; 11. Protective net; 12. Filter screen; 13. Baffle plate; 14. Fixing hole; 15. Water pump; 16. Water pipe; 17. Limiting groove; 18. Limiting ring; 19. Sealing gasket; 20. Heating tank; 21. Heating plate; 22. Temperature guiding plate; 23. Placement hole; 24. Liquid extraction pump; 25. Liquid delivery pipe. Detailed Implementation

[0028] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0029] like Figure 1-5 As shown in the figure, this utility model provides a corn-based fermentation carbon source preparation device, including a placement tank 1, a protective cover 2 on the top surface of the placement tank 1, a flow guide box 3 on the top surface of the protective cover 2, an installation hole 4 on the top surface of the protective cover 2, a peristaltic pump 5 fixedly connected inside the installation hole 4, a liquid extraction pipe 6 fixedly connected to the peristaltic port of the peristaltic pump 5, a plurality of flow guide holes 7 on the outer wall of the flow guide box 3, a flow guide pipe 8 fixedly connected inside the flow guide holes 7, a plurality of through holes 9 on the top surface of the protective cover 2, and the flow guide pipe 8 and the through holes 9 fixedly fitted together; a baffle component is provided inside the liquid extraction pipe 6 for blocking impurities;

[0030] In this embodiment, by setting up a placement bucket 1, after the staff places the corn to be fermented inside the placement bucket 1, fermentation water is injected into the placement bucket 1 so that the corn can ferment inside the placement bucket 1. By setting up a peristaltic pump 5, when the peristaltic pump 5 is working, the peristaltic pump 5 can draw the water fermenting inside the placement bucket 1 into the interior of the diversion box 3 through the liquid extraction pipe 6, so that the water inside the diversion box 3 can enter the interior of the diversion pipe 8. At this time, the water inside the diversion pipe 8 can enter various parts inside the placement bucket 1, so that the fermentation liquid circulates inside the placement bucket 1, thereby ensuring that the corn in the placement bucket 1 can ferment evenly.

[0031] Specifically, the baffle component includes several liquid inlet holes 10, all of which are opened on the outer wall of the liquid extraction pipe 6. A protective net 11 is fixedly connected inside the liquid inlet hole 10. A filter screen 12 is fixedly connected inside the liquid extraction pipe 6, and a baffle plate 13 is threadedly connected to the bottom end of the liquid extraction pipe 6.

[0032] In this embodiment, by setting up a protective net 11, the protective net 11 can block larger particles when the fermentation liquid enters the liquid extraction pipe 6, while the filter net 12 can block smaller particles.

[0033] Specifically, a fixing hole 14 is provided on the outer wall of the container 1, and a water pump 15 is fixedly connected inside the fixing hole 14. A water pipe 16 is fixedly connected to one end of the water pump 15.

[0034] In this embodiment, by setting up a water pump 15, when the staff places the water pipe 16 into the sedimentation tank, the water pump 15 is then started. At this time, the water pump 15 can pump the fermentation water in the sedimentation tank into the placement bucket 1 through the water pipe 16.

[0035] Specifically, a limiting groove 17 is provided on the top surface of the container 1, and a limiting ring 18 is fixedly connected to the bottom surface of the protective cover 2. A sealing gasket 19 is fixedly connected to the bottom surface of the limiting ring 18, and the limiting ring 18 and the limiting groove 17 are movably fitted together.

[0036] In this embodiment, by setting a sealing gasket 19, when the worker places the protective cover 2 on the top surface of the placement bucket 1, the sealing gasket 19 can seal the protective cover 2 and the placement bucket 1.

[0037] Specifically, the inner wall of the container 1 is provided with several heating grooves 20, and a heating plate 21 is fixedly connected inside the heating groove 20. A temperature conducting plate 22 is fixedly connected to one side of the heating plate 21.

[0038] In this embodiment, by setting up a heating plate 21, when the heating plate 21 is working, the heating plate 21 can heat the fermentation material inside the container 1 through the temperature conducting plate 22, so that the fermentation material can reach a suitable fermentation temperature.

[0039] Specifically, the top surface of the flow guide box 3 is provided with a placement hole 23, and a liquid pump 24 is fixedly connected inside the placement hole 23. The outlet of the liquid pump 24 is fixedly connected with a liquid delivery pipe 25.

[0040] In this embodiment, by setting up a flow guide box 3, when the corn fermentation inside the placement bucket 1 is completed, the peristaltic pump 5 is started to send the fermented liquid that has completed fermentation in the placement bucket 1 into the interior of the flow guide box 3. Then, the liquid pump 24 is started, which can send out the fermented liquid inside the flow guide box 3.

[0041] Working steps: 1. By setting up a placement bucket 1, after the staff places the corn to be fermented inside the placement bucket 1, fermentation water is injected into the placement bucket 1 so that the corn can ferment inside the placement bucket 1. By setting up a peristaltic pump 5, when the peristaltic pump 5 is working, at this time, the peristaltic pump 5 can draw the water fermenting inside the placement bucket 1 into the diversion box 3 through the liquid extraction pipe 6. At this time, the protective net 11 can block larger particles inside the liquid extraction pipe 6, and at the same time, the filter screen 12 can block smaller particles, so that the fermentation water entering the diversion box 3 can be filtered. At the same time, the water inside the diversion box 3 can enter the diversion pipe 8. At this time, the water inside the diversion pipe 8 can enter various parts inside the placement bucket 1, so that the fermentation liquid circulates inside the placement bucket 1, thereby ensuring that the corn in the placement bucket 1 can ferment evenly.

[0042] Second, by setting up a water pump 15, after the staff places the water pipe 16 into the sedimentation tank and then starts the water pump 15, the water pump 15 can pump the fermentation water in the sedimentation tank into the interior of the placement bucket 1 through the water pipe 16. By setting up a sealing gasket 19, after the staff places the protective cover 2 on the top surface of the placement bucket 1, the sealing gasket 19 can seal the protective cover 2 and the placement bucket 1. By setting up a heating plate 21, when the heating plate 21 is working, the heating plate 21 can heat the fermentation material inside the placement bucket 1 through the temperature conducting plate 22, so that the fermentation material can reach a suitable fermentation temperature.

[0043] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A device for preparing carbon source based on corn fermentation, characterized in that, include: Placement bucket (1), the top surface of which is provided with a protective cover (2), and the top surface of the protective cover (2) is provided with a flow guide box (3). Mounting hole (4) is formed on the top surface of the protective cover (2), and a peristaltic pump (5) is fixedly connected inside the mounting hole (4). The liquid extraction tube (6) is fixedly connected to the peristaltic port of the peristaltic pump (5), and the outer wall of the flow guide box (3) is provided with several flow guide holes (7). The guide tube (8) is fixedly connected inside the guide hole (7). The top surface of the protective cover (2) is provided with several through holes (9). The guide tube (8) and the through holes (9) are fixedly sleeved together. A blocking component is disposed inside the liquid extraction tube (6) for blocking debris.

2. The apparatus for preparing a carbon source based on corn fermentation according to claim 1, characterized in that, The blocking component includes: A plurality of liquid inlet holes (10) are provided on the outer wall of the liquid extraction pipe (6), and a protective net (11) is fixedly connected inside the liquid inlet holes (10). A filter screen (12) is fixedly connected inside the liquid extraction tube (6), and a baffle plate (13) is threadedly connected to the bottom end of the liquid extraction tube (6).

3. The apparatus for preparing a carbon source based on corn fermentation according to claim 1, characterized in that, The outer wall of the placement bucket (1) is provided with a fixing hole (14), and a water pump (15) is fixedly connected inside the fixing hole (14). A water pipe (16) is fixedly connected to one end of the water pump (15).

4. The apparatus for preparing a carbon source based on corn fermentation according to claim 1, characterized in that, The top surface of the placement bucket (1) has a limiting groove (17), the bottom surface of the protective cover (2) is fixedly connected to a limiting ring (18), the bottom surface of the limiting ring (18) is fixedly connected to a sealing gasket (19), and the limiting ring (18) and the limiting groove (17) are movably fitted together.

5. The apparatus for preparing a carbon source based on corn fermentation according to claim 2, characterized in that, The inner wall of the placement bucket (1) is provided with several heating grooves (20), and a heating plate (21) is fixedly connected inside the heating groove (20). A temperature conducting plate (22) is fixedly connected to one side of the heating plate (21).

6. The apparatus for preparing a carbon source based on corn fermentation according to claim 1, characterized in that, The top surface of the flow guide box (3) is provided with a placement hole (23), and a liquid pump (24) is fixedly connected inside the placement hole (23). The outlet of the liquid pump (24) is fixedly connected with a liquid delivery pipe (25).

Images