A type of anti-tangle mother yarn splitting and warping machine
By introducing a multi-level tension support structure and an electrostatic dust collection system into the anti-tangle master yarn splitting and warping machine, the problems of sudden changes in single filament tension and yarn displacement were solved, thereby improving the quality of the warp beam and the cleanliness of the workshop environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUJIANG CHENXIAO TEXTILE CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-05-26
AI Technical Summary
Existing anti-tangle yarn splitting and warping machines lack a multi-stage tension support structure, resulting in uncompensated sudden changes in single filament tension, affecting yarn relaxation displacement, and reducing warp beam quality.
The height is adjusted by the telescopic cooperation of the inner and outer rods, the outer and inner crossbars slide and lock in position, the elastic component buffers displacement, and the support component provides multi-level tension support; the dust collection mechanism uses an electrostatic tank to capture scattered fibers and dust, and the electrostatic tank limit plate constrains the movement of impurities.
It achieves stability through multi-level tension support, reduces yarn displacement, improves warp beam quality, and enhances fiber recovery rate and workshop environment cleanliness through efficient dust collection.
Smart Images
Figure CN224280628U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warping machine technology, and in particular to an anti-tangle mother yarn splitting warping machine. Background Technology
[0002] The anti-tangle master yarn splitting and warping machine is specially designed for chemical fiber master yarns. It separates the master yarn into individual filaments through a splitting and bundling plate, and uses a torque motor to control the initial tension. The whole machine adopts a yarn guide tube and limiting roller structure, with the yarn embedded in the through groove and groove. Combined with a wear-resistant layer, it reduces the risk of displacement and effectively prevents tangling. At the same time, it is equipped with a spray system to increase humidity and eliminate static adsorption. The warping process is intelligently controlled by PLC to achieve constant linear speed winding and tension balance, with small tension fluctuations, flat warp beams, and significantly improves production efficiency and warp beam quality.
[0003] Traditional anti-tangle yarn separating and warping machines operate by guiding chemical fiber yarns into the separating area using guide rollers. The separating structure separates the yarns into individual filaments, which are then wound into yarn layers by a tension control mechanism. However, in actual use, these devices suffer from static electricity causing filament displacement, tension fluctuations affecting warp beam flatness, and repeated yarn friction leading to increased wear. Improved anti-tangle yarn separating and warping machines employ precision separating and bundling plates to ensure filament separation accuracy, utilize torque motors to dynamically adjust initial tension, incorporate guide ceramic parts and wear-resistant guide tubes to reduce friction, and add a spray system to suppress static electricity. The PLC control unit automatically executes the separating and warping operations according to preset parameters. However, current equipment still lacks a multi-stage tension support structure, particularly a buffer tension mechanism in the middle of the yarn travel. This lack of structure directly leads to uncompensated sudden changes in filament tension during operation, causing yarn slack and displacement that affects warp beam quality. Therefore, an anti-tangle yarn separating and warping machine is proposed to address these issues. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an anti-tangle master yarn splitting and warping machine, which aims to improve the problem that the sudden change in single filament tension during the operation of the existing device cannot be compensated, and the yarn relaxation displacement affects the quality of the warp beam.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an anti-tangle mother yarn splitting and warping machine, comprising a frame, a fixed seat fixedly connected to the top of the outer wall of the frame, a maintaining mechanism provided on the top of the outer wall of the fixed seat, and a dust collection mechanism provided on the top of the outer wall of the frame;
[0006] The maintaining mechanism includes a first inner rod, the bottom of the outer wall of the first inner rod being fixedly connected to the top of the outer wall of the fixed seat, a first outer rod being slidably connected to the outer wall of the first inner rod, an outer crossbar being fixedly connected to the outer wall of the first outer rod, an inner crossbar being slidably connected to the inner wall of the outer crossbar, a lever being slidably connected to the outer wall of the outer crossbar, a tension roller being provided at the top of the outer wall of the outer crossbar, a sliding assembly being provided on the inner wall of the outer crossbar, an elastic assembly being provided on the inner wall of the outer crossbar, a tension assembly being provided at the top of the outer wall of the fixed seat, and a support assembly being provided on the outer wall of the fixed seat.
[0007] As a further description of the above technical solution:
[0008] The dust collection mechanism includes an electrostatic tank, the outer wall of which is fixedly connected to the inner wall of the frame, a limit plate is fixedly connected to the top of the outer wall of the electrostatic tank, a dust collection plate is fixedly connected to the inner wall of the electrostatic tank, and multiple screw holes are provided on the outer wall of the electrostatic tank, with bolts threaded onto the outer walls of the multiple screw holes.
[0009] As a further description of the above technical solution:
[0010] The sliding assembly includes a slider, the outer wall of which is fixedly connected to the inner wall of the outer crossbar, and a groove is provided at the top of the outer wall of the outer crossbar.
[0011] As a further description of the above technical solution:
[0012] The elastic component includes a first spring, the outer wall of which is fixedly connected to the inner wall of the outer crossbar, and the outer wall of the outer crossbar has an inner cavity.
[0013] As a further description of the above technical solution:
[0014] The tension assembly includes a second spring, the outer wall of which is fixedly connected to the top of the outer wall of the fixed base, and a limit ring is fixedly connected to the top of the outer wall of the second spring.
[0015] As a further description of the above technical solution:
[0016] The support assembly includes a second inner rod, the bottom of the outer wall of the second inner rod is fixedly connected to the top of the outer wall of the fixing seat, and a second outer rod is slidably connected to the outer wall of the second inner rod. The outer wall of the second outer rod has multiple fixing holes.
[0017] As a further description of the above technical solution:
[0018] A fixing block is fixedly connected to the top of the outer wall of the frame, and a feeding roller is fixedly connected to the top of the outer wall of the fixing block.
[0019] As a further description of the above technical solution:
[0020] A collecting roller is fixedly connected to the top of the outer wall of the frame, and a motor is connected to the right side of the outer wall of the collecting roller.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, the maintaining mechanism adjusts the overall height through the telescopic cooperation of the inner and outer rods. The sliding of the outer and inner crossbars realizes the lateral telescopic movement. The lever and the slider move in the slide groove to accurately lock the target position. The elastic component uses the spring potential energy to firmly insert the inner crossbar into the fixing hole of the support component. The tension component buffers the displacement impact through the cooperation of the spring and the limiting ring. The multi-level telescopic structure of the support component adapts to different locking points, and finally realizes multi-height tension support.
[0023] 2. In this utility model, the dust collection mechanism efficiently captures scattered fibers and dust during the fiber splitting and warping process through the principle of electrostatic adsorption. The dust collection plate inside the electrostatic tank serves as the core adsorption surface to directly intercept suspended pollutants. The top limiting plate effectively constrains the movement trajectory of impurities in the tank, preventing accidental splashing and scattering. The mechanical connection system consisting of side wall bolts and screw holes ensures that the limiting plate is stably installed at the set work position. The overall structure achieves continuous dust collection operation without consumables, significantly improving the fiber recovery rate and improving the cleanliness of the workshop environment. Attached Figure Description
[0024] Figure 1 This is a perspective view of an anti-tangle master yarn splitting and warping machine proposed in this utility model;
[0025] Figure 2 This is a front view of an anti-tangle master yarn splitting and warping machine proposed in this utility model;
[0026] Figure 3 This is a side view of an anti-tangle master yarn splitting and warping machine proposed in this utility model;
[0027] Figure 4 This is a cross-sectional view of the outer crossbar of an anti-tangle master yarn splitting and warping machine proposed in this utility model;
[0028] Figure 5 This is an exploded view of the dust collection mechanism of an anti-tangle yarn splitting and warping machine proposed in this utility model.
[0029] Legend:
[0030] 1. Frame; 2. Fixed base; 3. Holding mechanism; 301. First inner rod; 302. First outer rod; 303. Outer crossbar; 304. Inner crossbar; 305. Lever; 306. Sliding assembly; 3061. Slider; 3062. Slide groove; 307. Elastic assembly; 3071. Inner cavity; 3072. First spring; 308. Tension assembly; 3081. Second spring; 3082. Limiting ring; 309. Support assembly; 3091. Second inner rod; 3092. Second outer rod; 3093. Fixing hole; 310. Tension roller; 4. Dust collection mechanism; 401. Electrostatic tank; 402. Limiting plate; 403. Dust collection plate; 404. Screw hole; 405. Bolt; 5. Feeding roller; 6. Fixing block; 7. Collecting roller; 8. Motor. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 , Figure 2 and Figure 4 The present invention provides an embodiment of an anti-tangle mother yarn splitting and warping machine, which includes a frame 1, which serves as the core skeleton of the machine, supports and fixes all other components, and provides a stable operating foundation. A fixed seat 2 is fixedly connected to the top of the outer wall of the frame 1, a holding mechanism 3 is provided on the top of the outer wall of the fixed seat 2, and a dust collection mechanism 4 is provided on the top of the outer wall of the frame 1.
[0033] The holding mechanism 3 includes a first inner rod 301, which engages with a first outer rod 302 by pulling and retracting. The bottom of the outer wall of the first inner rod 301 is fixedly connected to the top of the outer wall of the fixed base 2. The outer wall of the first inner rod 301 is slidably connected to the first outer rod 302. The outer wall of the first outer rod 302 is fixedly connected to the outer wall of the first outer rod 302. The inner wall of the outer crossbar 303 is slidably connected to the inner crossbar 304. The outer wall of the outer crossbar 303 is slidably connected to the lever 305. A tension roller 310 is provided on the top of the outer wall of the outer crossbar 303, and a sliding assembly 306 is provided on the inner wall of the outer crossbar 303. The sliding assembly 306 includes a slider 3061, the outer wall of which is fixedly connected to the inner wall of the outer crossbar 303. A groove 3062 is provided on the top of the outer wall of the outer crossbar 303. The slider 3061 and the lever 305 cooperate with the groove 3062 to contact or lock the position of the inner bar. An elastic assembly 307 is provided on the inner wall of the outer crossbar 303. The elastic assembly 307 includes a first... Spring 3072, through its own elastic potential energy, can firmly engage the inner crossbar 304 with the fixing hole 3093. The outer wall of the first spring 3072 is fixedly connected to the inner wall of the outer crossbar 303. The outer wall of the outer crossbar 303 has an inner cavity 3071. A tension assembly 308 is provided on the top of the outer wall of the fixing seat 2. The tension assembly 308 includes a second spring 3081. The outer wall of the second spring 3081 is fixedly connected to the top of the outer wall of the fixing seat 2. A limit ring 3082 is fixedly connected to the top of the outer wall of the fixed seat 1 to prevent the second spring 3081 from being over-displaced. The outer wall of the fixed seat 2 is provided with a support assembly 309, which includes a second inner rod 3091. The bottom of the outer wall of the second inner rod 3091 is fixedly connected to the top of the outer wall of the fixed seat 2. The outer wall of the second inner rod 3091 is slidably connected to a second outer rod 3092. The outer wall of the second outer rod 3092 is provided with multiple fixing holes 3093, which are the engagement positions of the inner crossbar 304.
[0034] Specifically, the maintaining mechanism 3 includes a first inner rod 301. The engagement height of the first inner rod 301 and the first outer rod 302 is controlled by the pulling and retracting actions. The bottom end of the outer wall of the first inner rod 301 is firmly fixed to the top position of the outer wall of the fixing seat 2. The first outer rod 302 is slidably installed on the outer wall of the first inner rod 301. The outer wall of the first outer rod 302 is firmly connected to the outer crossbar 303. An inner crossbar 304 is slidably arranged on the inner wall of the outer crossbar 303. A lever 305 is slidably mounted on the outer wall of the outer crossbar 303. A tension roller 310 is provided on the top of the outer wall of the outer crossbar 303. A sliding assembly 306 is installed on the inner wall of the outer crossbar 303. The sliding assembly 306 includes a slider 3061. The outer wall of the slider 3061 is fixed to the inner wall of the outer crossbar 303. A groove 3062 is opened on the top of the outer wall of the outer crossbar 303. The lever 305 of the slider 3061 and the groove 3062 work together to contact or lock the position of the inner bar. An elastic assembly 307 is provided on the inner wall of the outer crossbar 303. The elastic assembly 307 includes a first elastic... Spring 3072, the first spring 3072 uses its own elasticity to firmly engage the inner crossbar 304 and the fixing hole 3093. The outer wall of the first spring 3072 is fixed to the inner wall of the outer crossbar 303. The outer wall of the outer crossbar 303 has an inner cavity 3071. A tension assembly 308 is provided on the top of the outer wall of the fixing seat 2. The tension assembly 308 includes a second spring 3081. The outer wall of the second spring 3081 is fixed to the top of the outer wall of the fixing seat 2. The top of the outer wall of the second spring 3081 is firmly connected to the limit. Positioning ring 3082, limiting ring 3082 prevents the second spring 3081 from undergoing excessive displacement. The outer wall of the fixed base 2 is provided with a support assembly 309, the support assembly 309 contains a second inner rod 3091, the bottom end of the outer wall of the second inner rod 3091 is fixed to the top position of the outer wall of the fixed base 2, and a second outer rod 3092 is slidably installed on the outer wall of the second inner rod 3091. Multiple fixing holes 3093 are opened on the outer wall of the second outer rod 3092. These fixing holes 3093 are the target positions for engaging the inner crossbar 304.
[0035] Reference Figure 1 , Figure 2 and Figure 5The dust collection mechanism 4 includes an electrostatic tank 401, which uses the principle of electrostatic adsorption to collect and contain the scattered fibers and dust generated during the fiber splitting and warping process. The outer wall of the electrostatic tank 401 is fixedly connected to the inner wall of the frame 1. A limiting plate 402 is fixedly connected to the top of the outer wall of the electrostatic tank 401, which restricts the position of fibers and dust in the tank and prevents them from accidentally splashing or falling from the tank opening. A dust collection plate 403 is fixedly connected to the inner wall of the electrostatic tank 401, which serves as the key adsorption surface of the electrostatic tank 401 and directly captures the flying fibers and dust. The outer wall of the electrostatic tank 401 has multiple screw holes 404, and the outer walls of the multiple screw holes 404 are threaded with bolts 405. The bolts 405 and the screw holes 404 provide mechanical connection points. The limiting plate 402 is firmly installed in the specified position of the electrostatic tank 401 by tightening the bolts 405.
[0036] Specifically, the dust collection mechanism 4 includes an electrostatic tank 401, which uses electrostatic adsorption technology to absorb fiber dust scattered during the fiber splitting and warping process. The outer wall of the electrostatic tank 401 is firmly attached to the inner wall of the frame 1. The top of the outer wall of the electrostatic tank 401 is directly connected to a limiting plate 402, which effectively restricts the position of fiber particles and dust inside the tank to prevent materials from accidentally spilling out of the tank opening. A dust collection plate 403 is fixedly configured on the inner wall of the electrostatic tank 401. This plate acts as the key adsorption surface of the electrostatic tank 401, directly capturing suspended fibers and dust. Multiple screw holes 404 are opened on the outer wall of the electrostatic tank 401. Each screw hole 404 has a threaded connection mechanism and a bolt 405 is installed on its outer edge. The bolt 405 forms a mechanical fixing point with the help of the screw holes 404. Through the tightening action of the bolt 405, the limiting plate 402 is securely assembled to the designated setting point of the electrostatic tank 401.
[0037] Reference Figure 1 , Figure 2 and Figure 3 A fixing block 6 is fixedly connected to the top of the outer wall of the frame 1. It is a base component used to stabilize and support the feeding roller 5 and prevent its working displacement, ensuring that the roller does not shake or shift during the feeding process. The feeding roller 5 is fixedly connected to the top of the outer wall of the fixing block 6. It is a rotating shaft component that carries the material to be fed and controls its release. It avoids the wire from loosening or knotting by rotating at a uniform speed. A collecting roller 7 is fixedly connected to the top of the outer wall of the frame 1. It is a rotating shaft component that collects the mother filament roll that has been separated and warped. It is usually linked with the drive system to achieve uniform winding of the wire. A motor 8 is connected to the right side of the outer wall of the collecting roller 7. It is a drive device that provides rotational power to the collecting roller 7 to achieve automatic winding of the roll. At the same time, it controls the winding tension by adjusting the speed to prevent tangling or breakage.
[0038] Specifically, a fixing block 6 is fixedly installed on the top of the outer wall of the frame 1. This component serves as a support base to stably support the feeding roller 5 and suppress its working displacement, ensuring that the roller does not shake or shift during feeding. The top of the outer wall of the fixing block 6 is directly connected to the feeding roller 5. This rotating bearing carries the raw material wire and controls the release rhythm, preventing the wire from loosening and knotting by rotating at a uniform speed. A collecting roller 7 is firmly installed on the top of the outer wall of the frame 1. It receives the mother filament roll that has been separated and warped. It is usually linked with the drive mechanism to achieve uniform winding of the wire. The right side of the outer wall of the collecting roller 7 is mechanically connected to the motor 8. This rotating drive component provides power to the collecting roller 7 to achieve automatic winding function, and controls the winding tension by adjusting the speed to avoid entanglement and breakage.
[0039] Working principle: First, the holding mechanism 3 achieves height control by means of the pulling and contracting action of the first inner rod 301 and the first outer rod 302. The outer crossbar 303 carried by the first outer rod 302 performs lateral extension by relative sliding with the inner crossbar 304. The lever 305 moves in conjunction with the slider 3061 inside the slide groove 3062 to stably lock the target position. The first spring 3072 in the elastic component 307 uses elastic potential energy to forcefully embed the inner crossbar 304 into the fixing hole 3093 of the support component 309. The tension component 308 absorbs the displacement impact force by means of the second spring 3081 combined with the limiting ring 3082. The support component 309 matches various locking requirements through the multi-stage telescopic structure of the second inner rod 3091 and the second outer rod 3092, and finally achieves a stable tension support effect under multi-point adaptive height.
[0040] Furthermore, the dust collection mechanism 4 efficiently captures fiber dust scattered during the fiber splitting and warping operation by utilizing the adsorption principle of the electrostatic tank 401. The dust collection plate 403 fixed on the inner wall of the electrostatic tank 401 serves as the core adsorption interface to directly intercept suspended pollutants. The limiting plate 402 installed at the top effectively constrains the movement path of impurities in the tank, preventing accidental splashing and scattering of materials. The screw holes 404 and bolts 405 on the outer wall of the electrostatic tank 401 form a mechanical connection system. The bolts 405 are used to fasten the assembly to ensure that the limiting plate 402 is stably in the set position. The overall structure achieves continuous dust collection operation without consumables, effectively improving fiber recycling efficiency and optimizing the cleanliness of the working environment.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An anti-winding mother thread separating warping machine comprising a frame (1), characterized in that: A fixed seat (2) is fixedly connected to the top of the outer wall of the frame (1), a maintaining mechanism (3) is provided on the top of the outer wall of the fixed seat (2), and a dust collection mechanism (4) is provided on the top of the outer wall of the frame (1). The maintaining mechanism (3) includes a first inner rod (301), the bottom of the outer wall of the first inner rod (301) is fixedly connected to the top of the outer wall of the fixed seat (2), the outer wall of the first inner rod (301) is slidably connected to a first outer rod (302), the outer wall of the first outer rod (302) is fixedly connected to an outer crossbar (303), the inner wall of the outer crossbar (303) is slidably connected to an inner crossbar (304), the outer wall of the outer crossbar (303) is slidably connected to a lever (305), the top of the outer wall of the outer crossbar (303) is provided with a tension roller (310), the inner wall of the outer crossbar (303) is provided with a sliding component (306), the inner wall of the outer crossbar (303) is provided with an elastic component (307), the top of the outer wall of the fixed seat (2) is provided with a tension component (308), and the outer wall of the fixed seat (2) is provided with a support component (309).
2. The anti-winding mother thread separating warping machine according to claim 1, characterized in that: The dust collection mechanism (4) includes an electrostatic tank (401), the outer wall of which is fixedly connected to the inner wall of the frame (1), a limit plate (402) is fixedly connected to the top of the outer wall of the electrostatic tank (401), a dust collection plate (403) is fixedly connected to the inner wall of the electrostatic tank (401), and a plurality of screw holes (404) are provided on the outer wall of the electrostatic tank (401), and bolts (405) are threadedly connected to the outer walls of the plurality of screw holes (404).
3. The anti-tangle master yarn splitting and warping machine according to claim 1, characterized in that: The sliding assembly (306) includes a slider (3061), the outer wall of which is fixedly connected to the inner wall of the outer crossbar (303), and a groove (3062) is provided on the top of the outer wall of the outer crossbar (303).
4. The anti-winding mother thread separating warping machine according to claim 1, characterized in that: The elastic component (307) includes a first spring (3072), the outer wall of the first spring (3072) is fixedly connected to the inner wall of the outer crossbar (303), and the outer wall of the outer crossbar (303) has an inner cavity (3071).
5. The anti-tangle master yarn splitting and warping machine according to claim 1, characterized in that: The tension assembly (308) includes a second spring (3081), the outer wall of which is fixedly connected to the top of the outer wall of the fixed seat (2), and a limit ring (3082) is fixedly connected to the top of the outer wall of the second spring (3081).
6. The anti-tangle master yarn splitting and warping machine according to claim 1, characterized in that: The support assembly (309) includes a second inner rod (3091), the bottom of the outer wall of the second inner rod (3091) is fixedly connected to the top of the outer wall of the fixing seat (2), and a second outer rod (3092) is slidably connected to the outer wall of the second inner rod (3091). The outer wall of the second outer rod (3092) is provided with a plurality of fixing holes (3093).
7. The anti-tangle master yarn splitting and warping machine according to claim 1, characterized in that: A fixing block (6) is fixedly connected to the top of the outer wall of the frame (1), and a feeding roller (5) is fixedly connected to the top of the outer wall of the fixing block (6).
8. The anti-tangle master yarn splitting and warping machine according to claim 1, characterized in that: A collecting roller (7) is fixedly connected to the top of the outer wall of the frame (1), and a motor (8) is connected to the right side of the outer wall of the collecting roller (7).