A high-strength composite polystyrene insulation board structure that is easy to install and disassemble

Abstract

This utility model discloses a high-strength composite polystyrene insulation board structure that is easy to install and disassemble, comprising: a base board with an outer protective layer fixedly connected to its outer surface to enhance impact resistance and weather resistance; a groove at the end of the base board with a partition layer fixedly connected to its outer surface to facilitate splicing and installation between boards, improving the overall stability of the structure; and pre-embedded installation holes in the middle of the base board for quick positioning and fixing. A polystyrene insulation board body is fixedly connected to the lower surface of the partition layer, and reinforcing ribs are provided within the insulation board to enhance load-bearing capacity and deformation resistance. The lower surface of the polystyrene insulation board body is sequentially provided with a water-proof isolation membrane, a hot-melt sealing strip, a rust-inhibiting and anti-corrosion coating, a fire-retardant layer, and a vibration buffer pad, forming a multi-layered composite functional structure with comprehensive properties such as waterproofing, corrosion resistance, fire resistance, and shock absorption, significantly improving the applicability and durability of the polystyrene insulation board in complex construction environments and various climatic conditions.

Description

Technical Field

[0001] This utility model relates to the field of building insulation materials, specifically to a high-strength composite polystyrene insulation board structure that is easy to install and disassemble. Background Technology

[0002] High-strength composite polystyrene insulation board structures, which are easy to install and disassemble, are used in thermal insulation systems for building exterior walls, roofs, and interior partitions. They are particularly suitable for high-rise buildings, complex facade structures, or construction scenarios with high requirements for installation efficiency and safety. Through a multi-layered composite design, this structure combines thermal insulation, waterproofing, fireproofing, corrosion resistance, and shock absorption functions, enabling stable operation under various climate and environmental conditions, thus improving building energy efficiency and safety. Polystyrene insulation boards are widely used in building exterior wall insulation systems. They are primarily formed by expanding and melting polystyrene beads through steam heating, offering good thermal insulation performance and cost advantages. However, existing polystyrene insulation boards generally suffer from problems such as a simple traditional board structure, the inherent brittleness of polystyrene material, weak impact resistance, and susceptibility to dents and cracks during transportation, handling, or construction, resulting in material waste. Furthermore, traditional splicing methods often create large gaps between boards. In addition, under complex environments such as humidity, corrosion, or high temperatures, the structure of polystyrene boards is easily damaged, resulting in insufficient durability and high maintenance costs. Therefore, there is an urgent need for a composite polystyrene insulation board with high structural strength, convenient installation, and comprehensive functions to solve the above technical problems and improve construction efficiency and reliability. Utility Model Content

[0003] The purpose of this invention is to solve at least one of the technical problems existing in the prior art, providing a high-strength composite polystyrene insulation board structure that is easy to install and disassemble. By setting pre-embedded installation holes in the middle of the base board and designing grooves at the ends for connection with the partition layer, rapid and accurate positioning and splicing are achieved, effectively reducing the operational difficulty and safety risks in high-altitude or complex facade construction. Reinforcing ribs are set inside the polystyrene insulation board body, significantly enhancing the overall compressive and impact resistance, solving the problem of easy denting and breakage of the board during transportation and construction. A water-proof isolation membrane is set on the lower surface of the polystyrene board body, which can effectively prevent water vapor penetration, avoiding problems such as dampness and mold growth, and improving durability. A heat-fused sealing strip is set to achieve efficient sealing between the polystyrene board and other structures, eliminating thermal bridges in the splicing gaps and ensuring overall insulation performance.

[0004] This utility model also provides a high-strength composite polystyrene insulation board structure with the above-mentioned easy installation and disassembly, comprising: a base plate, an outer protective layer fixedly connected to the outer surface of the base plate, a groove provided at the end of the outer surface of the base plate, a partition plate fixedly connected to the outer surface of the groove, a pre-embedded installation hole provided in the middle of the base plate, a polystyrene insulation board body fixedly connected to the lower surface of the partition plate, and reinforcing ribs provided on the inner surface of the polystyrene insulation board body; a water-proof isolation membrane provided on the lower surface of the polystyrene insulation board body, a hot-melt sealing strip fixedly connected to the lower surface of the water-proof isolation membrane, a rust-inhibiting and anti-corrosion coating fixedly connected to the end of the hot-melt sealing strip, a fire-retardant layer fixedly connected to the lower surface of the rust-inhibiting and anti-corrosion coating, and a vibration buffer pad fixedly connected to the outer surface of the fire-retardant layer.

[0005] According to the high-strength composite polystyrene insulation board structure provided by this utility model, which is easy to install and disassemble, a positioning pin is fixedly connected to the lower surface of the base board, and the positioning pin is fixedly connected to the protective layer. These components facilitate the fixing of the base board and the protective layer.

[0006] According to the high-strength composite polystyrene insulation board structure provided by this utility model, which is easy to install and disassemble, a connector is fixedly connected to the outer surface of the partition layer, and the connector is fixedly connected to the polystyrene insulation board body. These components ensure a normal connection between the partition layer and the connector.

[0007] According to the high-strength composite polystyrene insulation board structure provided by this utility model, which is easy to install and disassemble, an installation guide block is fixedly connected to the side surface of the hot-melt sealing strip, and a safety hook is fixedly connected to the inner surface of the installation guide block. These components facilitate the fixing of the sealing strip, which is beneficial for insulation.

[0008] According to the high-strength composite polystyrene insulation board structure provided by this utility model, which is easy to install and disassemble, a load-dispersing pad layer is fixedly connected to the lower surface of the vibration buffer pad. These components reduce the pressure on the composite polystyrene board.

[0009] According to the high-strength composite polystyrene insulation board structure provided by this utility model, which is easy to install and disassemble, the outer surface of the outer protective layer is provided with a first mounting hole, and an expansion bolt is installed in the first mounting hole. These components facilitate quick and easy bolt fixing installation.

[0010] According to the high-strength composite polystyrene insulation board structure provided by this utility model, which is easy to install and disassemble, quick-release buckles are fixedly connected to the side surface of the partition layer board, and the upper surface of the quick-release buckles is fixedly connected to the base plate. These components enhance connection stability and facilitate disassembly.

[0011] According to the high-strength composite polystyrene insulation board structure provided by this utility model, which is easy to install and disassemble, a first fixing ring is fixedly connected to the upper surface of the outer protective layer, and a first bracket is fixedly connected to the side surface of the first fixing ring. These components are used for temporary fixation during construction to prevent detachment.

[0012] Compared to existing technologies, this high-strength composite polystyrene insulation board structure, which is easy to install and disassemble, utilizes a base board, protective layer, groove, polystyrene insulation board body, and reinforcing ribs. The base board has pre-embedded installation holes in the middle, which, combined with the end grooves and partition boards, enable rapid and precise assembly, reducing the risks of high-altitude operations and improving construction efficiency. The polystyrene insulation board body incorporates reinforcing ribs, significantly improving overall load-bearing capacity and impact resistance, overcoming the problems of brittleness and easy breakage of traditional polystyrene boards. Through the combination of hot-melt sealing strips, rust-inhibiting and anti-corrosion coatings, fire-retardant layers, and water-proof isolation membranes, the hot-melt sealing strips form a stable seal with other components, eliminating thermal bridging and improving overall insulation performance. The addition of rust-inhibiting and anti-corrosion coatings and fire-retardant layers effectively enhances the stability of the board in humid, corrosive, or high-temperature environments. The water-proof isolation membrane located beneath the polystyrene board body effectively prevents moisture penetration, avoiding dampness and mold growth, and extending service life. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0014] Figure 1 This is a right-side structural view of the high-strength composite polystyrene insulation board structure of this utility model, which is easy to install and disassemble.

[0015] Figure 2 This is a bottom view of the high-strength composite polystyrene insulation board structure of this utility model, which is easy to install and disassemble.

[0016] Figure 3 This is a left view of the high-strength composite polystyrene insulation board structure of this utility model, which is easy to install and disassemble.

[0017] Figure 4 This is a top view of the high-strength composite polystyrene insulation board structure of this utility model, which is easy to install and disassemble.

[0018] Legend:

[0019] 1. Baseboard; 2. Protective layer; 3. Groove; 4. Partition board; 5. Embedded mounting hole; 6. Polystyrene insulation board body; 7. Reinforcing rib; 8. Water-proof isolation membrane; 9. Hot melt sealing strip; 10. Rust-inhibiting and anti-corrosion coating; 11. Fireproof and flame-retardant layer; 12. Vibration buffer pad; 13. Positioning pin; 14. Connector; 15. Installation guide block; 16. Safety hook; 17. Load-distributing pad; 18. First mounting hole; 19. Expansion bolt; 20. Quick-release buckle; 21. First fixing ring; 22. First bracket. Detailed Implementation

[0020] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0021] Reference Figures 1-4 This utility model discloses a high-strength composite polystyrene insulation board structure that is easy to install and disassemble. It includes: a base plate 1; an outer protective layer 2 fixedly connected to the outer surface of the base plate 1; a first mounting hole 18 on the outer surface of the outer protective layer 2; and an expansion bolt 19 installed in the first mounting hole 18. A first fixing ring 21 is fixedly connected to the upper surface of the outer protective layer 2, and a first bracket 22 is fixedly connected to the side surface of the first fixing ring 21. A groove 3 is provided at the end of the outer surface of the base plate 1, and a positioning pin 13 is fixedly connected to the lower surface of the base plate 1, with the positioning pin 13 being fixedly connected to the protective layer 2. A partition plate 4 is fixedly connected to the outer surface of the groove 3, and a connector 14 is fixedly connected to the outer surface of the partition plate 4, with the connector 14 being fixedly connected to the polystyrene insulation board body 6. A quick-release buckle 20 is fixedly connected to the side surface of the partition plate 4, with the upper surface of the quick-release buckle 20 fixedly connected to the base plate 1. The baseboard 1 has a pre-embedded installation hole 5 in the middle, and the lower surface of the partition board 4 is fixedly connected to the polystyrene insulation board body 6. The inner surface of the polystyrene insulation board body 6 is provided with reinforcing ribs 7.

[0022] Specifically, the baseboard 1 has an outer protective layer 2 fixedly connected to its outer surface to enhance impact resistance and weather resistance. The ends of the baseboard 1 have grooves 3 for easy splicing with adjacent panels. A partition layer 4 is fixedly connected to the outer surface of the grooves 3, forming a stable composite structure. Multiple pre-embedded installation holes 5 are provided in the middle of the baseboard 1, allowing for quick fixing of the device to the wall using bolts or expansion bolts, improving installation efficiency. A polystyrene insulation board body 6 is fixedly connected to the lower surface of the partition layer 4. This body 6 adopts a staggered structure to reduce weight and increase structural strength; it has internal reinforcing ribs 7 to further improve the overall load-bearing capacity and deformation resistance of the insulation board, making it suitable for insulation construction in high-rise buildings or complex facade environments.

[0023] A water-proof isolation membrane 8 is provided on the lower surface of the polystyrene insulation board body 6. A hot-melt sealing strip 9 is fixedly connected to the lower surface of the water-proof isolation membrane 8. An installation guide block 15 is fixedly connected to the side surface of the hot-melt sealing strip 9. A safety hook 16 is fixedly connected to the inner surface of the installation guide block 15. A rust-inhibiting and anti-corrosion coating 10 is fixedly connected to the end of the hot-melt sealing strip 9. A fire-retardant layer 11 is fixedly connected to the lower surface of the rust-inhibiting and anti-corrosion coating 10. A vibration buffer pad 12 is fixedly connected to the outer surface of the fire-retardant layer 11. A load-dispersing pad layer 17 is fixedly connected to the lower surface of the vibration buffer pad 12.

[0024] Specifically, the lower surface of the polystyrene insulation board body 6 is provided with a water-proof isolation membrane 8 to effectively block water vapor penetration and improve overall moisture resistance. A hot-melt sealing strip 9 is fixedly connected to the lower surface of the water-proof isolation membrane 8, forming a sealed interface with adjacent structures through hot-melt technology to prevent water seepage. A rust-inhibiting and anti-corrosion coating 10 is fixedly connected to the end of the hot-melt sealing strip 9 to prevent the board from rusting in humid or corrosive environments and extend its service life. A fire-retardant layer 11 is fixedly connected to the lower surface of the rust-inhibiting and anti-corrosion coating 10, effectively improving the overall fire resistance rating of the board and meeting high-standard building safety requirements. A vibration buffer pad 12 is fixedly connected to the outer surface of the fire-retardant layer 11 to absorb external vibration and impact, preventing damage to the board structure and improving stability and safety during transportation and high-altitude construction.

[0025] Working Principle: During installation, the baseboard 1 can be quickly fixed to the wall through the pre-embedded mounting holes 5 in the middle. The male groove 3 cooperates with the female groove of the adjacent board to achieve seamless splicing. The outer protective layer 2 provides basic impact resistance and anti-aging performance. The polystyrene insulation board body 6 is fixed below by the partition layer 4, and has internal reinforcing ribs 7 to enhance the overall pressure resistance and deformation resistance. The water-proof isolation membrane 8 on the lower surface of the polystyrene board body can effectively prevent water vapor from seeping in and prevent moisture. The hot-melt sealing strip 9 below the isolation membrane achieves sealing adhesion at high temperature, improving the structural airtightness. The rust-inhibiting and anti-corrosion coating 10, the fire-retardant layer 11, and the vibration buffer pad 12 below provide anti-corrosion, fireproof, and vibration shock absorption functions, respectively, ensuring the long-term stable and safe use of the insulation board in various environments.

[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A high-strength composite phenolic board insulation board structure that is easy to install and remove, characterized by, include: A baseboard (1) is provided with an outer protective layer (2) fixedly connected to its outer surface. A groove (3) is provided at the end of the outer surface of the baseboard (1). A partition board (4) is fixedly connected to the outer surface of the groove (3). A pre-embedded installation hole (5) is provided in the middle of the baseboard (1). A polystyrene insulation board body (6) is fixedly connected to the lower surface of the partition board (4). A reinforcing rib (7) is provided on the inner surface of the polystyrene insulation board body (6). A water-proof isolation membrane (8) is provided on the lower surface of the polystyrene insulation board body (6). A hot-melt sealing strip (9) is fixedly connected to the lower surface of the water-proof isolation membrane (8). A rust-inhibiting and anti-corrosion coating (10) is fixedly connected to the end of the hot-melt sealing strip (9). A fire-retardant layer (11) is fixedly connected to the lower surface of the rust-inhibiting and anti-corrosion coating (10). A vibration buffer pad (12) is fixedly connected to the outer surface of the fire-retardant layer (11).

2. The high-strength composite phenolic board insulation board structure according to claim 1, wherein, The lower surface of the base plate (1) is fixedly connected with a positioning pin (13), and the positioning pin (13) is fixedly connected to the protective layer (2).

3. The high-strength composite phenolic board insulation board structure according to claim 1, wherein, The outer surface of the partition board (4) is fixedly connected to a connector (14), and the connector (14) is fixedly connected to the polystyrene insulation board body (6).

4. The high-strength composite phenolic board insulation board structure according to claim 1, wherein, The side surface of the hot melt sealing strip (9) is fixedly connected to an installation guide block (15), and the inner surface of the installation guide block (15) is fixedly connected to a safety hook (16).

5. The high-strength composite polystyrene insulation board structure that is easy to install and disassemble according to claim 1, characterized in that, A load-dispersing pad layer (17) is fixedly connected to the lower surface of the vibration buffer pad (12).

6. The high-strength composite polystyrene insulation board structure that is easy to install and disassemble according to claim 1, characterized in that, The outer surface of the outer protective layer (2) is provided with a first mounting hole (18), and an expansion bolt (19) is provided in the first mounting hole (18).

7. The high-strength composite polystyrene insulation board structure that is easy to install and disassemble according to claim 1, characterized in that, The partition plate (4) has a quick-release buckle (20) fixedly connected to its side surface, and the upper surface of the quick-release buckle (20) is fixedly connected to the base plate (1).

8. The high-strength composite polystyrene insulation board structure that is easy to install and disassemble according to claim 1, characterized in that, The outer protective layer (2) has a first fixing ring (21) fixedly connected to its upper surface, and a first bracket (22) is fixedly connected to its side surface.

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