4G remote control ball valve

Abstract

This utility model discloses a 4G remote-controlled ball-type integrated five-way valve, belonging to the field of five-way valve technology. It includes a ball-type integrated valve body, with a remote control box bottom shell mounted on top of the valve body. The bottom shell houses a 4G remote control integrated module circuit board, and a top cover is mounted on top of the bottom shell. A reduction gear set is located inside the bottom shell, with a small motor fixedly mounted on top. A metal shaft is connected to the output end of the reduction gear set, and a circular valve plate is connected to the shaft. The outer wall of the circular valve plate is covered with soft sealant. This utility model integrates a 4G remote control integrated module circuit board, a reduction gear set, a small motor, a valve opening control circuit board, a lithium battery pack, a solar panel, and an antenna between the top cover and the bottom shell. It has advantages such as being unrestricted by distance, having a timer function, and a wide range of applications.

Description

Technical Field

[0001] This utility model belongs to the field of five-way valve technology, and in particular relates to a ball-type integrated five-way valve that can be remotely controlled by a mobile phone using 4G. Background Technology

[0002] A valve body is a system tool used to control the opening and closing of pipeline media and regulate the flow rate. It is an important unit tool in agricultural irrigation and industrial media transportation systems, and is widely used in chemical, hydropower, petroleum and other fields. Valve bodies include various forms such as ball valves, butterfly valves, and gate valves.

[0003] With the rapid development of industry and agriculture, and the widespread application of mobile 4G networks, IoT-related products are gradually replacing traditional manual operation methods. Various electric valves are also widely used. Currently, many valves are controlled by radio or Wi-Fi networks, which have disadvantages such as signal delay and distance limitations. At the same time, butterfly valves and ball valves on the market also have some drawbacks. Butterfly valves use a separate valve body and outlet, which leads to leakage at the connection point after a long period of use. Ball valves, because the internal ball core is completely enclosed by the valve body, have a large friction surface, resulting in excessive switching torque and significantly increasing the power consumption of the geared motor. Utility Model Content

[0004] The purpose of this utility model is to solve the problems of signal interference caused by distance and leakage in traditional five-way valves, and to propose a 4G remote control ball-type integrated five-way valve.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a 4G remote-controlled ball-type integrated five-way valve, comprising a ball-type integrated valve body, a remote control box bottom shell mounted on the top of the ball-type integrated valve body, a 4G remote control integrated module circuit motherboard inside the remote control box bottom shell, and a remote control box cover mounted on the top of the remote control box bottom shell, a reduction gear set inside the remote control box bottom shell, a small motor fixedly mounted on the top of the reduction gear set, and a hardware shaft connected to the output end of the reduction gear set, and a circular valve plate connected to the hardware shaft, the outer wall of the circular valve plate being fitted with soft sealant.

[0006] As a further description of the above technical solution:

[0007] The bottom shell of the remote control box contains a lithium battery pack, which is connected to a small motor via wires. The top of the remote control box has two solar panels.

[0008] As a further description of the above technical solution:

[0009] An antenna is installed inside the bottom shell of the remote control box, and the antenna is connected to the main board of the 4G remote control integrated module circuit via a wire.

[0010] As a further description of the above technical solution:

[0011] The top of the reduction gear set is equipped with a valve opening control circuit board, and the top of the hardware shaft is connected to a circular turntable, and the top of the circular turntable is equipped with a hardware spring, and the top of the hardware spring is connected to the bottom of the valve opening control circuit board.

[0012] As a further description of the above technical solution:

[0013] The outer wall of the soft sealant is connected to the inner wall of the spherical integrated valve body, and one end of the hardware shaft extends into the spherical integrated valve body.

[0014] As a further description of the above technical solution:

[0015] The outer wall of the spherical integrated valve body is provided with a sealing ring, and the inner wall of the sealing ring is rotatably connected to the outer wall of the hardware shaft.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0017] 1. In this utility model, by setting a control box cover, the remote control box cover and the remote control box bottom shell include a 4G remote control integrated module circuit motherboard, a reduction gear set, a small motor, a valve opening control circuit board, a lithium battery pack, a solar panel, and an antenna. It has the advantages of not being limited by distance, being able to set a timer switch, and having a wide range of applications.

[0018] 2. In this utility model, by setting a ball-shaped integrated valve body, the ball-shaped integrated valve body adopts an internal circular valve plate as a medium cut-off switch unit, which reduces the friction surface between the valve and the soft sealant, effectively reducing the torque when switching, so that the small actuator can easily and accurately control the opening, closing and flow regulation of the valve. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the 4G remote-controlled ball-type integrated five-way valve proposed in this utility model.

[0020] Figure 2 This is a schematic diagram of the spherical integrated valve body structure of the 4G remote-controlled spherical integrated five-way valve proposed in this utility model.

[0021] Figure 3 This is a side view of the 4G remote-controlled ball-type integrated five-way valve proposed in this utility model.

[0022] Figure 4 This is a schematic diagram of the internal structure of the ball-shaped integrated valve body of the mobile phone 4G remote control ball-shaped integrated five-way valve proposed in this utility model.

[0023] Figure 5 This is a side view sectional view of the 4G remote-controlled ball-shaped integrated five-way valve proposed in this utility model.

[0024] Figure 6 This is a schematic diagram of the internal structure of the bottom shell of the remote control box for the 4G remote-controlled ball-shaped integrated five-way valve proposed in this utility model.

[0025] Legend: 1. Top cover of remote control box; 2. Bottom shell of remote control box; 3. Solar panel; 4. Sealing ring; 5. Valve opening control circuit board; 6. Reduction gear set; 7. 4G remote control integrated module circuit motherboard; 8. Small motor; 9. Lithium battery pack; 10. Circular valve plate; 11. Hardware shaft; 12. Soft sealant; 13. Spherical integrated valve body; 14. Circular turntable; 15. Hardware spring; 16. Antenna. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-6 This utility model provides a technical solution: a 4G remote-controlled ball-type integrated five-way valve, including a ball-type integrated valve body 13, a remote control box bottom shell 2 installed on the top of the ball-type integrated valve body 13, a 4G remote control integrated module circuit board 7 inside the remote control box bottom shell 2, and a remote control box cover 1 installed on the top of the remote control box bottom shell 2. A reduction gear set 6 is installed inside the remote control box bottom shell 2, a small motor 8 is fixedly installed on the top of the reduction gear set 6, and a hardware shaft 11 is connected to the output end of the reduction gear set. The hardware shaft 11 is connected to a circular valve plate 10, and the outer wall of the circular valve plate 10... The remote control box has a soft sealant 12, a lithium battery pack 9 inside the bottom shell 2, and the lithium battery pack 9 is connected to a small motor 8 via wires. The top of the remote control box cover 1 has two solar panels 3. The bottom shell 2 has an antenna 16 inside, which is connected to the 4G remote control integrated module circuit board 7 via wires. The top of the reduction gear set 6 has a valve opening control circuit board 5. The top of the metal shaft 11 is connected to a circular turntable 14, and the top of the circular turntable 14 has a metal spring 15. The top of the metal spring 15 is connected to the bottom of the valve opening control circuit board 5.

[0028] In a specific implementation, by setting a control box cover, the antenna 16 between the remote control box cover 1 and the remote control box bottom shell 2 receives the signal and then transmits the signal to the 4G remote control integrated module circuit motherboard 7. Subsequently, the 4G remote control integrated module circuit motherboard 7 transmits the signal to the small motor 8 and drives it, so that the small motor 8 drives the gear in the reduction gear set 6 to rotate, which in turn drives the hardware shaft 11 to rotate. The hardware shaft 11 drives the circular valve plate 10 to rotate, thereby controlling the opening and closing of the circular valve plate 10. This gives the device advantages such as no distance limitation, the ability to set a timer switch, and a wide range of applications.

[0029] The outer wall of the soft sealant 12 is connected to the inner wall of the ball-shaped integrated valve body 13, and one end of the hardware shaft 11 extends into the ball-shaped integrated valve body 13. The outer wall of the ball-shaped integrated valve body 13 is provided with a sealing ring 4, and the inner wall of the sealing ring 4 is rotatably connected to the outer wall of the hardware shaft 11.

[0030] In a specific implementation, a ball-shaped integrated valve body 13 is provided. The advantages of the ball-shaped integrated valve body 13 are that the valve body shell and the outlet pipe are integrally molded by injection molding, which has the advantages of seamless assembly and no leakage due to splicing points during long-term use. The ball-shaped integrated valve body 13 uses an internal circular valve plate 10 as a medium cut-off switch unit. The ball-shaped integrated valve body 13 and the soft sealant 12 reduce the friction surface, thereby effectively reducing the torque when switching, so that the small actuator motor 8 can easily and accurately control the valve opening and closing and flow regulation.

[0031] Working principle: When in use, the APP or mini-program on the mobile phone can remotely connect to the 4G remote control integrated module circuit board 7 of the remote control box. When the 4G remote control integrated module circuit board 7 receives the execution signal, it will send an instruction to drive the small motor 8. The small motor 8 drives the reduction gear set 6 to generate torque to rotate the valve hardware shaft 11, which in turn drives the circular valve plate 10 of the valve body to rotate. At the same time, the circular turntable 14 connected to the valve hardware shaft 11 rotates synchronously. When the hardware spring 15 on the circular turntable 14 contacts the corresponding position on the valve opening control circuit board 5, the instruction is executed.

[0032] In this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; the term "multiple" refers to two or more unless otherwise explicitly defined. The terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A 4G remote-controlled ball-type integrated five-way valve, comprising a ball-type integrated valve body (13), characterized in that, The top of the spherical integrated valve body (13) is equipped with a remote control box bottom shell (2). The remote control box bottom shell (2) contains a 4G remote control integrated module circuit motherboard (7), and the top of the remote control box bottom shell (2) is equipped with a remote control box cover (1). The remote control box bottom shell (2) contains a reduction gear set (6), and a small motor (8) is fixedly installed on the top of the reduction gear set (6). The output end of the reduction gear set is connected to a hardware shaft (11), and the hardware shaft (11) is connected to a circular valve plate (10). The outer wall of the circular valve plate (10) is covered with soft sealant (12).

2. The 4G remote-controlled ball-type integrated five-way valve according to claim 1, characterized in that, The bottom shell (2) of the remote control box is equipped with a lithium battery pack (9), and the lithium battery pack (9) is connected to a small motor (8) through wires. The top of the top cover (1) of the remote control box is equipped with two solar panels (3).

3. The 4G remote-controlled ball-type integrated five-way valve according to claim 1, characterized in that, An antenna (16) is provided inside the bottom shell (2) of the remote control box. The antenna (16) is connected to the main board (7) of the 4G remote control integrated module circuit via a wire.

4. The 4G remote-controlled ball-type integrated five-way valve according to claim 1, characterized in that, The reduction gear set (6) is provided with a valve opening control circuit board (5) on the top, and a circular turntable (14) is connected to the top of the metal shaft (11), and a metal spring (15) is provided on the top of the circular turntable (14), and the top of the metal spring (15) is connected to the bottom of the valve opening control circuit board (5).

5. The 4G remote-controlled ball-type integrated five-way valve according to claim 1, characterized in that, The outer wall of the soft sealant (12) is connected to the inner wall of the spherical integrated valve body (13), and one end of the hardware shaft (11) extends into the spherical integrated valve body (13).

6. The 4G remote-controlled ball-type integrated five-way valve according to claim 1, characterized in that, The outer wall of the spherical integrated valve body (13) is provided with a sealing ring (4), and the inner wall of the sealing ring (4) is rotatably connected to the outer wall of the hardware shaft (11).

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