A mulberry processing equipment
The mulberry processing equipment, which integrates pretreatment, dispersing, and drying functions, solves the problem of improper fruit residue handling, achieves efficient transport and uniform drying of mulberry residue, improves production efficiency, and maintains product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 桂林市农业科学研究中心
- Filing Date
- 2025-05-09
- Publication Date
- 2026-05-26
AI Technical Summary
Improper handling of fruit residue during mulberry processing leads to resource waste and environmental pollution. Additionally, the residue is prone to clumping during drying, affecting product quality.
Design a mulberry processing equipment that integrates pretreatment, dispersing and drying functions. It utilizes a combination of spiral auger conveying, crushing roller dispersing, exhaust fan and electric heating wire for preliminary dehumidification, and electromagnetic coil heating to achieve efficient material transport and uniform drying.
This method achieves efficient processing of mulberry residue, reducing its volume and weight, facilitating storage and transportation, ensuring uniform heating of the material, preserving its nutritional components, and preventing quality degradation.
Smart Images
Figure CN224285305U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mulberry processing, specifically a mulberry processing equipment. Background Technology
[0002] In the mulberry processing industry, the large amount of pomace generated after juicing, if not effectively treated, not only wastes resources but also negatively impacts the environment. Traditionally, this pomace is often simply discarded or used as fertilizer, but due to its high water content and large volume, its storage and transportation costs are high, and it is not conducive to long-term preservation. Furthermore, before drying the mulberry pomace, its high moisture content makes it prone to clumping, leading to uneven heating during the drying process and affecting the quality of the final product. Therefore, overcoming these technical problems and defects is a key issue that needs to be addressed. Utility Model Content
[0003] The purpose of this invention is to overcome the defects described in the background art, thereby realizing a mulberry processing equipment that integrates pretreatment, dispersing and drying functions into one unit. It can continuously complete the entire process of mulberry residue from feeding to dried finished product, realizing efficient material transmission and processing, improving production efficiency, and significantly reducing its volume and weight, making it convenient for storage and transportation. At the same time, it can perform pretreatment before drying, effectively dispersing the clumps of mulberry residue. Simultaneously, it uses electric heating wires and exhaust fans to remove initial moisture, thereby dispersing the mulberry residue and ensuring uniform heating of the material during the subsequent drying process.
[0004] To achieve the aforementioned objectives, the technical solution of this utility model is as follows: a mulberry processing device, comprising a support frame, on which a pretreatment box is fixedly mounted, and a discharge port is provided at the bottom of the side of the pretreatment box. A feeding hopper is connected to the top of the pretreatment box. A dispersing unit is provided inside the pretreatment box. A drying cylinder is mounted on the support frame on the side of the discharge port, and a drying unit is provided inside the drying cylinder.
[0005] In the above-mentioned mulberry processing equipment, the top of the pretreatment box is connected to a conveying cylinder, and the feeding hopper is fixedly installed at the top of the conveying cylinder and connected to the conveying cylinder.
[0006] The pretreatment box has a rectangular structure that is smaller at the top and larger at the bottom. The bottom of the pretreatment box is inclined, and the discharge port is located at the lowest point of the pretreatment box.
[0007] In the aforementioned mulberry processing equipment, a spiral auger is coaxially rotatably mounted inside the conveying cylinder, and a first bevel gear is coaxially fixedly mounted at the bottom end of the spiral auger. A first motor is fixedly mounted outside the pretreatment box, and a second bevel gear meshing with the first bevel gear is fixedly mounted at the output end of the first motor.
[0008] In the above-mentioned mulberry processing equipment, the crushing unit includes a vertically rotating shaft inside the pretreatment box below the spiral auger. The shaft is coaxial with the spiral auger. Multiple crushing rollers are horizontally arranged on the upper part of the shaft. A second motor that drives the shaft to rotate is fixedly installed at the bottom of the pretreatment box.
[0009] In the above-mentioned mulberry processing equipment, an exhaust pipe is fixedly installed on the side of the pretreatment box opposite to the discharge port. The exhaust pipe is located at the bottom of the pretreatment box. An exhaust fan is fixedly installed inside the exhaust pipe, and a heating wire is installed inside the exhaust pipe on the side of the exhaust fan.
[0010] The pretreatment box is equipped with a baffle plate that blocks the exhaust pipe, and the upper part of the pretreatment box has at least one exhaust port.
[0011] In the above-mentioned mulberry processing equipment, a support frame is fixedly installed at the top of the bracket on the side of the pretreatment box, and the drying cylinder is rotatably mounted on the support frame.
[0012] The drying cylinder is a cylindrical structure with openings at both ends and inclined, and the highest point of the drying cylinder is lower than the lowest point of the pretreatment box.
[0013] A conveying plate is fixedly installed at the bottom of the discharge port, and the other end of the conveying plate extends into the highest end of the drying cylinder. The conveying plate is an arc-shaped plate with the opening facing upwards, and a baffle ring is fixedly installed coaxially at the highest end of the drying cylinder.
[0014] In the above-mentioned mulberry processing equipment, a third motor is fixedly installed on the support frame, and a pulley is fixedly installed at the output end of the third motor. The pulley is also fixedly installed on the drying cylinder and is coaxial with the drying cylinder. A belt is sleeved on the pulley.
[0015] In the above-mentioned mulberry processing equipment, the drying unit includes an electromagnetic coil sleeved on the side of the drying cylinder facing the pretreatment box, and a shielding cover is sleeved on the outside of the drying cylinder to shield the electromagnetic coil.
[0016] Multiple material-pushing plates are fixedly installed inside the drying cylinder on the side facing the pretreatment box along the length of the drying cylinder, and the material-pushing plates are arranged circumferentially along the axis of the drying cylinder.
[0017] Multiple sets of spikes are fixedly installed around the circumference of the drying cylinder axis at the other end of the drying cylinder.
[0018] Compared with the prior art, the mulberry processing equipment of this utility model has at least the following beneficial effects:
[0019] 1. The mulberry processing equipment of this utility model integrates pretreatment, dispersing and drying functions into one unit, which can continuously complete the entire process of mulberry residue from feeding to dried finished product. Through the action of spiral auger conveying, crushing roller dispersing, and material feeding plate and spikes in the drying cylinder, the material is efficiently transported and processed, improving production efficiency and greatly reducing its volume and weight, making it convenient for storage and transportation.
[0020] 2. The mulberry processing equipment of this utility model has a dispersing unit inside the pretreatment box, which can effectively break up the clumps of mulberry residue. At the same time, it works with electric heating wire and exhaust fan to remove moisture initially, thereby dispersing the mulberry residue and ensuring that the material is heated evenly during the subsequent drying process. Meanwhile, the drying unit adopts electromagnetic coil heating, which can accurately control the temperature, helping to preserve the effective components in the mulberry residue and avoiding the loss of nutrients or quality degradation caused by overheating.
[0021] 3. The mulberry processing equipment of this utility model has an inclined and rotatable drying drum, which is combined with a baffle ring design to ensure that the material is fully turned over in the drum and to prevent the material from overflowing. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of the mulberry processing equipment of this utility model;
[0023] Figure 2 This is a schematic diagram of the internal structure of the pretreatment box of the mulberry processing equipment of this utility model;
[0024] Figure 3 This is a schematic diagram showing the position of the first bevel gear in the mulberry processing equipment of this utility model;
[0025] Figure 4 This is a schematic diagram showing the position of the feeding plate in the mulberry processing equipment of this utility model;
[0026] Figure 5 This is a schematic diagram showing the position of the electromagnetic coil in the mulberry processing equipment of this utility model.
[0027] In the diagram: 1. Support frame; 2. Pre-treatment box; 3. Discharge port; 4. Feed hopper;
[0028] 5. Disintegration unit; 51. Rotating shaft; 52. Crushing roller; 53. Second motor; 54. Exhaust pipe; 55. Exhaust fan; 56. Heating wire; 57. Baffle; 58. Exhaust vent;
[0029] 6. Drying drum;
[0030] 7. Drying unit; 71. Electromagnetic coil; 72. Shielding cover; 73. Feeding plate; 74. Spikes;
[0031] 8. Conveying cylinder; 9. Spiral auger; 10. First bevel gear; 11. First motor; 12. Second bevel gear; 13. Support frame; 14. Conveying plate; 15. Material retaining ring; 16. Third motor; 17. Pulley; 18. Belt. Detailed Implementation
[0032] The mulberry processing equipment of this utility model will be described in more detail below with reference to the accompanying drawings and specific embodiments.
[0033] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0034] See Figures 1-5 This embodiment of the mulberry processing equipment integrates pretreatment, dispersing, and drying functions, enabling continuous processing of mulberry residue from feeding to finished dried product. It achieves efficient material transport and processing, improves production efficiency, and significantly reduces the volume and weight of the residue, facilitating storage and transportation. Simultaneously, it can perform pretreatment before drying, effectively dispersing clumps of mulberry residue. Combined with heating wires and an exhaust fan 55, it performs preliminary moisture removal, further dispersing the residue and ensuring uniform heating during subsequent drying. In this embodiment, it mainly includes a support frame 1, on which a pretreatment box 2 is fixedly mounted. A conveyor cylinder 8 is connected to the top of the pretreatment box 2, and a discharge hopper 4 is also connected to the top of the conveyor cylinder 8. The discharge hopper 4 is fixedly mounted on the top of the conveyor cylinder 8 and is connected to it. Mulberry residue is poured into the discharge hopper 4, and the residue in the discharge hopper 4 enters the pretreatment box 2 through the conveyor cylinder 8.
[0035] The pretreatment box 2 has a rectangular structure that is smaller at the top and larger at the bottom. The bottom of the pretreatment box 2 is inclined, and a discharge port 3 is opened on the bottom side of the pretreatment box 2. The discharge port 3 is located at the lowest point of the pretreatment box 2. The mulberry residue in the pretreatment box 2 moves to the discharge port 3 through the inclined bottom surface and is discharged out through the discharge port 3.
[0036] A spiral auger 9 is coaxially rotatably mounted inside the conveying cylinder 8. A first bevel gear 10 is coaxially fixed at the bottom end of the spiral auger 9. A first motor 11 is fixedly mounted outside the pretreatment box 2. A second bevel gear 12, meshing with the first bevel gear 10, is fixedly mounted at the output end of the first motor 11. By controlling the first motor 11 to operate, the spiral auger 9 is driven to rotate through the first bevel gear 10 and the second bevel gear 12, thereby discharging the mulberry residue in the discharge hopper 4 into the pretreatment box 2.
[0037] To achieve pretreatment of mulberry pomace. See [link / reference] Figures 1-3 In this embodiment, a dispersing unit 5 is provided inside the pretreatment box 2. The dispersing unit 5 includes a vertically rotating shaft 51 located below the auger 9 inside the pretreatment box 2. The shaft 51 is coaxial with the auger 9. Multiple crushing rollers 52 are horizontally arranged on the upper part of the shaft 51. A second motor 53 that drives the shaft 51 to rotate is fixedly installed at the bottom of the pretreatment box 2. An exhaust pipe 54 is fixedly installed on the side of the pretreatment box 2 opposite to the discharge port 3. The exhaust pipe 54 is located at the lower part of the pretreatment box 2. An exhaust fan 55 is fixedly installed inside the exhaust pipe 54. A heating wire 56 is installed inside the exhaust pipe 54 on the side of the exhaust fan 55. A baffle 57 that blocks the exhaust pipe 54 is fixedly installed inside the pretreatment box 2. At least one exhaust port 58 is opened on the upper part of the pretreatment box 2.
[0038] The second motor 53 is controlled to operate, driving the rotating shaft 51 to rotate. The rotating shaft 51 then causes the crushing roller 52 to rotate, breaking up the lumpy mulberry residue falling from the conveying cylinder. During this process, the exhaust fan 55 and heating wire 56 are controlled to operate, drawing external air into the pretreatment box 2 for heating, performing preliminary drying of the mulberry residue, and breaking it up to ensure uniform heating during subsequent drying. Simultaneously, baffles 57 prevent the broken mulberry residue from falling into the exhaust pipe 54, and moisture is discharged from the exhaust port 58, the conveying cylinder 8, and the discharge port 3.
[0039] To achieve the drying of mulberry residue, in this embodiment, see... Figure 1 , Figure 4 and Figure 5A drying cylinder 6 is mounted on the support 1 on the side of the discharge port 3. A support frame 13 is fixedly mounted on the top of the support 1 on the side of the pretreatment box 2, and the drying cylinder 6 is rotatably mounted on the support frame 13. The drying cylinder 6 is a cylindrical structure with openings at both ends and inclined, and the highest point of the drying cylinder 6 is lower than the lowest point of the pretreatment box 2. A conveying plate 14 is fixedly mounted on the bottom end of the discharge port 3, and the other end of the conveying plate 14 extends into the highest point of the drying cylinder 6. The conveying plate 14 is an arc-shaped plate with its opening facing upwards. The mulberry residue discharged from the discharge port 3 enters the higher part of the drying cylinder 6 through the conveying plate 14. A baffle ring 15 is coaxially fixedly mounted on the highest point of the drying cylinder 6. The baffle ring 15 prevents the mulberry residue that has entered the higher part of the drying cylinder 6 from falling out of the drying cylinder 6. A third motor 16 is fixedly mounted on the support frame 13. A pulley 17 is fixedly mounted on the output end of the third motor 16. The pulley 17 is also fixedly mounted on the drying cylinder 6 and is coaxially arranged with the drying cylinder 6. A belt 18 is sleeved on the pulley 17. The operation of the third motor 16 is controlled to drive the drying cylinder 6 to rotate through the belt 18 and the pulley 17, thereby moving the mulberry residue inside the drying cylinder 6.
[0040] The drying cylinder 6 is equipped with a drying unit 7. The drying unit 7 includes an electromagnetic coil 71 mounted on the side of the drying cylinder 6 facing the pretreatment box 2, and a shield 72 covering the electromagnetic coil 71. The electromagnetic coil 71 is controlled to heat the drying cylinder 6, thereby drying the mulberry residue inside. Using the electromagnetic coil 71 for heating allows for precise temperature control, helping to preserve the effective components in the mulberry residue and preventing nutrient loss or quality degradation due to overheating. Multiple material-pulling plates 73 are fixedly installed along the length of the drying cylinder 6 on the side facing the pretreatment box 2, arranged circumferentially along the axis of the drying cylinder 6. The material-pulling plates 73 increase the height and range of movement of the mulberries, allowing them to be fully turned and enhancing the drying effect. Multiple sets of spikes 74 are fixedly installed circumferentially along the axis of the drying cylinder 6 at the other end of the drying cylinder 6. The spikes 74 separate any clumps of mulberry residue, ensuring uniform drying. This significantly reduces its size and weight, making it easier to store and transport.
[0041] The method of using the mulberry processing equipment of this utility model is as follows: First, the mulberry residue is poured into the hopper 4. The first motor 11 is controlled to work, driving the auger 9 to rotate through the first bevel gear 10 and the second bevel gear 12, thereby discharging the mulberry residue in the hopper 4 into the pretreatment box 2. The mulberry residue in the pretreatment box 2 moves to the discharge port 3 through the inclined bottom surface and is discharged outward through the discharge port 3. During this process, the second motor 53 is controlled to work, driving the rotating shaft 51 to rotate. At this time, the rotating shaft 51 causes the crushing roller 52 to rotate, breaking up the blocky mulberry residue falling from the conveying cylinder. During this process, the exhaust fan 55 and the heating wire 56 are controlled to work, drawing external air into the pretreatment box 2 for heating, performing preliminary drying treatment on the mulberry residue, and dispersing the mulberry residue to ensure uniform heating of the material during the subsequent drying process. Meanwhile, the baffle 57 prevents the broken mulberry pulp from falling into the exhaust pipe 54, and the moisture is discharged from the exhaust port 58, the conveying cylinder 8, and the discharge port 3.
[0042] Mulberry residue discharged from outlet 3 enters the higher part of drying cylinder 6 via conveyor plate 14. A baffle ring 15 prevents the mulberry residue at the higher part of drying cylinder 6 from falling out. A third motor 16 is controlled to operate, driving the drying cylinder 6 to rotate via belt 18 and pulley 17, thus moving the mulberry residue inside the drying cylinder 6. An electromagnetic coil 71 is controlled to operate, heating the drying cylinder 6 to dry the mulberry residue inside. Using electromagnetic coil 71 for heating allows for precise temperature control, helping to preserve the effective components in the mulberry residue and preventing nutrient loss or quality degradation due to overheating. A feeding plate 73 increases the height and range of movement of the mulberries, allowing them to turn over fully and enhancing the drying effect. Spikes 74 separate clumped mulberry residue, ensuring even drying. This significantly reduces its volume and weight, facilitating storage and transportation. The dried mulberry residue is discharged from the lowest point of drying cylinder 6.
[0043] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains. The use of terms such as "a" or "an" in this specification and claims does not necessarily indicate a limitation on quantity. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0044] The exemplary embodiments of the present invention have been described in detail above with reference to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the concept of the present invention, and various combinations can be made to the various technical features and structures proposed by the present invention without exceeding the protection scope of the present invention.
Claims
1. A mulberry processing device, characterized in that: Includes a support (1), on which a pretreatment box (2) is fixedly mounted. The pretreatment box (2) has a discharge port (3) at the bottom of its side. The top of the pretreatment box (2) is connected to a hopper (4). The pretreatment box (2) has a dispersing unit (5) inside. The support (1) on the side of the discharge port (3) has a drying cylinder (6) inside. The drying cylinder (6) has a drying unit (7) inside.
2. The mulberry processing equipment according to claim 1, characterized in that: The top of the pretreatment box (2) is connected to a conveying cylinder (8), and the feeding hopper (4) is fixedly installed at the top of the conveying cylinder (8) and the feeding hopper (4) is connected to the conveying cylinder (8). The pretreatment box (2) is a rectangular structure with a smaller top and a larger bottom. The bottom of the pretreatment box (2) is an inclined bottom surface, and the discharge port (3) is located at the lowest point of the pretreatment box (2).
3. The mulberry processing equipment according to claim 2, characterized in that: The conveying cylinder (8) is equipped with a spiral auger (9) that rotates coaxially inside. The bottom end of the spiral auger (9) is fixedly equipped with a first bevel gear (10) that is coaxially fixed. The pretreatment box (2) is fixedly equipped with a first motor (11) on the outside. The output end of the first motor (11) is fixedly equipped with a second bevel gear (12) that meshes with the first bevel gear (10).
4. The mulberry processing equipment according to claim 3, characterized in that: The disintegration unit (5) includes a vertically rotating shaft (51) inside the pretreatment box (2) below the spiral auger (9). The shaft (51) is coaxial with the spiral auger (9). Multiple crushing rollers (52) are horizontally arranged on the upper part of the shaft (51). A second motor (53) that drives the shaft (51) to rotate is fixedly arranged at the bottom of the pretreatment box (2).
5. The mulberry processing equipment according to claim 4, characterized in that: An exhaust pipe (54) is fixedly installed on the side of the pretreatment box (2) opposite to the discharge port (3). The exhaust pipe (54) is located at the lower part of the pretreatment box (2). An exhaust fan (55) is fixedly installed inside the exhaust pipe (54). A heating wire (56) is installed inside the exhaust pipe (54) on the side of the exhaust fan (55). The pretreatment box (2) is fixedly equipped with a baffle (57) to block the exhaust pipe (54), and the upper part of the pretreatment box (2) is provided with at least one exhaust port (58).
6. The mulberry processing equipment according to claim 1, characterized in that: The top of the bracket (1) on the side of the pretreatment box (2) is fixedly provided with a support frame (13), and the drying cylinder (6) is rotatably mounted on the support frame (13); The drying cylinder (6) is a cylindrical structure with openings at both ends and inclined. The highest point of the drying cylinder (6) is lower than the lowest point of the pretreatment box (2). A conveying plate (14) is fixedly installed at the bottom of the discharge port (3). The other end of the conveying plate (14) extends into the highest end of the drying cylinder (6). The conveying plate (14) is an arc-shaped plate with the opening facing upward. A baffle ring (15) is fixedly installed coaxially at the highest end of the drying cylinder (6).
7. The mulberry processing equipment according to claim 6, characterized in that: A third motor (16) is fixedly installed on the support frame (13). A pulley (17) is fixedly installed at the output end of the third motor (16). The pulley (17) is also fixedly installed on the drying cylinder (6) and is coaxial with the drying cylinder (6). A belt (18) is sleeved on the pulley (17).
8. The mulberry processing equipment according to claim 6, characterized in that: The drying unit (7) includes an electromagnetic coil (71) sleeved on the side of the drying cylinder (6) facing the pretreatment box (2), and a shield (72) covering the electromagnetic coil (71) is sleeved on the outside of the drying cylinder (6). Multiple material-pulling plates (73) are fixedly arranged inside the drying cylinder (6) on the side facing the pretreatment box (2) along the length of the drying cylinder (6), and the material-pulling plates (73) are arranged circumferentially along the axis of the drying cylinder (6); Multiple sets of spikes (74) are fixedly arranged around the axis of the drying cylinder (6) at the other end of the drying cylinder (6).