A kiln structure for aluminum ore smelting

By designing a kiln structure with automatic feeding and flue gas cooling, the problems of manual feeding and flue gas heat emission in aluminum ore smelting were solved, realizing an automated and environmentally friendly smelting process.

CN224285394UActive Publication Date: 2026-05-26LVLIANG HONGZE ALUMINUM REFRACTORY MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LVLIANG HONGZE ALUMINUM REFRACTORY MATERIAL CO LTD
Filing Date
2025-06-16
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing aluminum ore smelting kilns cannot automatically feed materials, and the flue gas emissions carry a large amount of heat, impacting the environment.

Method used

A kiln structure was designed, comprising components such as the kiln body, heater, drive motor, threaded rod, kiln door panel, feeding support plate, cooling box, and hydraulic cylinder, to achieve automatic feeding and flue gas cooling treatment.

Benefits of technology

It achieves automatic feeding and effective treatment of flue gas heat, reducing manual labor and the environmental impact of flue gas heat.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224285394U_ABST
    Figure CN224285394U_ABST
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Abstract

This utility model relates to the field of aluminum ore smelting technology, and in particular to a kiln structure for aluminum ore smelting. It includes a kiln body, heaters fixedly connected to both sides of the kiln body, a fixed frame fixedly connected to the bottom of the kiln body, and a drive motor fixedly connected to the rear side of the fixed frame. The output end of the drive motor passes through the inner cavity of the fixed frame and is fixedly connected to a threaded rod. A connecting screw plate is threaded onto the surface of the threaded rod. This utility model can automatically unload materials. In operation, a first hydraulic cylinder drives a second hydraulic cylinder to move up and down to adjust the height of the components. Then, the second hydraulic cylinder drives a movable plate and a lifting rod to lift the material, allowing it to be transported to the discharge support plate for automatic unloading. Simultaneously, during operation, the water in the cooling box absorbs heat from the flue gas, preventing the flue gas from carrying a large amount of heat during discharge.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum ore smelting technology, specifically to a kiln structure for aluminum ore smelting. Background Technology

[0002] Aluminum ore smelting mainly involves extracting aluminum from bauxite, a process that is quite complex. Aluminum is the most important light metal with a wide range of applications. In industrial production, aluminum is mostly produced using the molten salt electrolysis method, with alumina as the raw material, extracted from various aluminum-containing ores. Bauxite is the main raw material for aluminum smelting.

[0003] A search revealed that the announcement number is CN217083342U, and the name is a kiln for metal smelting, including a kiln body, a cover door, and an exhaust box. Research and analysis showed that the equipment utilizes the heat preservation properties of the fireproof brick lifting device, allowing heat to circulate and remain on the corresponding sides of the outer and inner bricks, maximizing heat retention. Materials are picked up and put down using a pallet. The fireproof brick has a double-layer integrated structure, with an alloy plate on the outer side. However, it also has the following drawbacks to some extent.

[0004] For example, the equipment cannot automatically process ore during use, requiring manual feeding by staff. This not only increases the workload of staff but also reduces the processing speed of the ore. Furthermore, it lacks the function of processing the heat in the flue gas. If the flue gas is directly discharged, it will carry a large amount of heat into the air, which can easily affect the surrounding environment. To solve the above technical problems, we have designed a kiln structure for aluminum ore smelting. Utility Model Content

[0005] The purpose of this utility model is to provide a kiln structure for aluminum ore smelting, which has the advantages of automatic feeding and cooling of flue gas. It solves the problems of not being able to automatically feed ore, requiring manual feeding by staff during use, and not having the function of treating the heat in the flue gas, resulting in a large amount of heat being emitted into the air when the flue gas is discharged.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a kiln structure for aluminum ore smelting, comprising a kiln body, heaters fixedly connected to both sides of the kiln body, a fixed frame fixedly connected to the bottom of the kiln body, a drive motor fixedly connected to the rear side of the fixed frame, the output end of the drive motor penetrating into the inner cavity of the fixed frame and fixedly connected to a threaded rod, a connecting screw plate threaded onto the surface of the threaded rod, a kiln door panel fixedly connected to the front end of the connecting screw plate, a placement tray fixedly connected to the rear side of the kiln door panel, a feeding support plate fixedly installed on the left side of the kiln body, a feeding mechanism provided at the top of the feeding support plate, a cooling mechanism provided at the rear side of the kiln body, the cooling mechanism including a cooling box fixedly installed at the rear side of the kiln body, and the feeding mechanism including two support frames fixedly installed on the front and rear sides of the feeding support plate.

[0007] Preferably, a filter box is fixedly connected to the inner cavity of the cooling box, and a temperature guiding plate is installed through both sides of the filter box. A filling frame is movably installed in the inner cavity of the filter box, and the inner cavity of the filling frame is filled with adsorbent filler. Connecting pipes are connected to the upper and lower sides of the filter box. The top end of the connecting pipe at the top is connected to the kiln body, and the bottom of the filter box extends to the outside of the cooling box.

[0008] Preferably, the cooling box is connected to a water inlet valve and a water outlet valve on its right side, and the kiln body is fixedly connected to reinforcing legs on both sides.

[0009] Preferably, both the top of the placement tray and the material feeding support plate are fixedly connected with placement protrusions, and the bottom of the material feeding support plate is fixedly connected with support legs.

[0010] Preferably, guide grooves are provided on both sides of the kiln door panel, and the right side of the material feeding support plate extends into the inner cavity of the guide groove.

[0011] Preferably, a first hydraulic cylinder is fixedly connected to the inner cavity of the support frame. There are several first hydraulic cylinders and several support frames. A connecting support plate is fixedly connected to the output end of the first hydraulic cylinder. A second hydraulic cylinder is fixedly installed on the top of the connecting support plate. A movable plate is fixedly connected to the output end of the second hydraulic cylinder. A lifting rod is fixedly connected to the right side of the movable plate.

[0012] Preferably, the bottom of the movable plate is provided with a groove, and a reinforcing rod is fixedly connected to the left side of the connecting support plate. The left side of the reinforcing rod is fixedly connected to the second hydraulic cylinder.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This utility model, through the cooperation of a feeding support plate, a cooling box, a filter box, a temperature guiding plate, a filling frame, an adsorbent filling material, a connecting pipe, a support frame, a first hydraulic cylinder, a connecting support plate, a second hydraulic cylinder, a movable plate, and a lifting rod, can automatically perform material feeding operations. In use, the first hydraulic cylinder drives the second hydraulic cylinder to move up and down to adjust the height of the components. Then, the second hydraulic cylinder drives the movable plate and the lifting rod to lift the material, enabling it to be transported to the feeding support plate for automatic material feeding. At the same time, during use, the water in the cooling box absorbs the heat in the flue gas to prevent the flue gas from carrying a large amount of heat during emission. Attached Figure Description

[0015] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0016] Figure 2 This is a bottom-view perspective view of the structure of this utility model;

[0017] Figure 3 This is a rear sectional perspective view of the cooling mechanism of this utility model.

[0018] Figure 4 This is a perspective view of the material feeding mechanism of this utility model.

[0019] In the diagram: 1. Kiln body; 2. Heater; 3. Fixing frame; 4. Drive motor; 5. Threaded rod; 6. Connecting screw plate; 7. Kiln door panel; 8. Placement tray; 9. Material feeding support plate; 10. Material feeding mechanism; 11. Cooling mechanism; 12. Cooling box; 13. Filter box; 14. Temperature guiding plate; 15. Filling frame; 16. Adsorbent filler; 17. Connecting pipe; 18. Support frame; 19. First hydraulic cylinder; 20. Connecting support plate; 21. Second hydraulic cylinder; 22. Movable plate; 23. Lifting rod. Detailed Implementation

[0020] Please see Figures 1-4A kiln structure for aluminum ore smelting includes a kiln body 1, heaters 2 fixedly connected to both sides of the kiln body 1, a fixed frame 3 fixedly connected to the bottom of the kiln body 1, a drive motor 4 fixedly connected to the rear side of the fixed frame 3, the output end of the drive motor 4 penetrating into the inner cavity of the fixed frame 3 and fixedly connected to a threaded rod 5, a connecting screw plate 6 threadedly sleeved on the surface of the threaded rod 5, a kiln door panel 7 fixedly connected to the front end of the connecting screw plate 6, a placement tray 8 fixedly connected to the rear side of the kiln door panel 7, a feeding support plate 9 fixedly installed on the left side of the kiln body 1, a feeding mechanism 10 provided on the top of the feeding support plate 9, a cooling mechanism 11 provided on the rear side of the kiln body 1, the cooling mechanism 11 including a cooling box 12 fixedly installed on the rear side of the kiln body 1, and the feeding mechanism 10 including a support frame 18, the number of support frames 18 being two, the support frames 18 being fixedly installed on the front and rear sides of the feeding support plate 9.

[0021] Please see Figure 3 A filter box 13 is fixedly connected to the inner cavity of the cooling box 12. Temperature guide plates 14 are installed through both sides of the filter box 13. A filling frame 15 is movably installed in the inner cavity of the filter box 13. The inner cavity of the filling frame 15 is filled with adsorbent filler 16. Connecting pipes 17 are connected to the upper and lower sides of the filter box 13. The top end of the connecting pipe 17 is connected to the kiln body 1. The bottom of the filter box 13 extends to the outside of the cooling box 12. By setting the temperature guide plates 14, it is easy to introduce the heat in the flue gas into the cooling box 12. By setting the connecting pipes 17, it is easy to introduce the flue gas into the filter box 13 or to discharge the flue gas.

[0022] Please see Figure 3 The cooling box 12 is connected to a water inlet valve and a drain valve on the right side. Both sides of the kiln body 1 are fixedly connected to reinforced support legs. The water inlet valve and the drain valve facilitate the replacement of the water in the cooling box 12.

[0023] Please see Figure 1 and Figure 2 The top of both the placement plate 8 and the material feeding support plate 9 are fixedly connected with placement protrusions, and the bottom of the material feeding support plate 9 is fixedly connected with support legs.

[0024] Please see Figure 1 and Figure 2 Guide grooves are provided on both sides of the kiln door panel 7. The right side of the material feeding support plate 9 extends into the inner cavity of the guide groove. By setting the guide groove, it can cooperate with the material feeding support plate 9 to guide and limit the kiln door panel 7, thereby increasing the stability of the kiln door panel 7 when it moves.

[0025] Please see Figure 1 and Figure 4The inner cavity of the support frame 18 is fixedly connected to a first hydraulic cylinder 19. There are several first hydraulic cylinders 19 and support frames 18. The output end of the first hydraulic cylinder 19 is fixedly connected to a connecting support plate 20. The top of the connecting support plate 20 is fixedly installed with a second hydraulic cylinder 21. The output end of the second hydraulic cylinder 21 is fixedly connected to a movable plate 22. The right side of the movable plate 22 is fixedly connected to a lifting rod 23.

[0026] Please see Figure 1 and Figure 4 The bottom of the movable plate 22 is provided with a groove, and a reinforcing rod is fixedly connected to the left side of the connecting support plate 20. The left side of the reinforcing rod is fixedly connected to the second hydraulic cylinder 21. By setting the groove, it is easy for the movable plate 22 to drive the lifting rod 23 to move to the bottom of the container. By setting the reinforcing rod, the stability of the connection between the second hydraulic cylinder 21 and the connecting support plate 20 can be increased.

[0027] In operation, the user first places the container containing aluminum ore onto the placement tray 8, then controls the equipment via an external controller. The user then operates the drive motor 4, causing its output to move the connecting screw plate 6 via the threaded rod 5. The connecting screw plate 6 then moves the placement tray 8 via the kiln door plate 7, pushing the material into the kiln body 1. The user then starts the heater 2 to smelt the aluminum ore. During smelting, the flue gas inside the equipment enters the filter box 13 through the connecting pipe 17. When the flue gas enters the filter box 13, the water in the cooling box 12 absorbs heat from the flue gas. Simultaneously, the heat-conducting plate 14 accelerates the efficiency of flue gas heat conduction, thus speeding up the water's heat absorption. Furthermore, during the heat absorption of the flue gas, the adsorption filling in the filling frame 15... Material 16 also adsorbs harmful substances in the flue gas to prevent them from drifting into the air. After the ore smelting is completed, the user restarts the equipment and then operates the second hydraulic cylinder 21 and the first hydraulic cylinder 19. The output end of the first hydraulic cylinder 19 first adjusts the height of the second hydraulic cylinder 21 through the connecting support plate 20. Then, the output end of the second hydraulic cylinder 21 moves the lifting rod 23 through the movable plate 22 until it moves to the bottom of the container. Then, the first hydraulic cylinder 19 drives the second hydraulic cylinder 21 to rise so that it can lift the container. Then, the second hydraulic cylinder 21 moves the container to the discharge support plate 9. Then, the first hydraulic cylinder 19 lowers its height so that the second hydraulic cylinder 21 can place the container on the discharge support plate 9, so that the equipment can automatically discharge materials, thereby reducing the workload of the workers.

[0028] In summary, this kiln structure for aluminum ore smelting, through the cooperation of the kiln body 1, heater 2, fixing frame 3, drive motor 4, threaded rod 5, connecting screw plate 6, kiln door panel 7, placement tray 8, material feeding support plate 9, and feeding mechanism 10, solves the problem of not being able to automatically process ore feeding, requiring manual feeding operations during use, and lacking the function of processing heat in flue gas, resulting in a large amount of heat being emitted into the air during flue gas discharge.

Claims

1. A kiln structure for aluminum ore smelting, comprising a kiln body (1), characterized in that: Heaters (2) are fixedly connected to both sides of the kiln body (1). A fixed frame (3) is fixedly connected to the bottom of the kiln body (1). A drive motor (4) is fixedly connected to the rear side of the fixed frame (3). The output end of the drive motor (4) passes through the inner cavity of the fixed frame (3) and is fixedly connected to a threaded rod (5). A connecting screw plate (6) is threaded on the surface of the threaded rod (5). A kiln door panel (7) is fixedly connected to the front end of the connecting screw plate (6). A placement tray (8) is fixedly connected to the rear side of the kiln door panel (7). A feeding support plate (9) is fixedly installed on the left side of the kiln body (1). A feeding mechanism (10) is provided on the top of the feeding support plate (9). A cooling mechanism (11) is provided on the rear side of the kiln body (1). The cooling mechanism (11) includes a cooling box (12). The cooling box (12) is fixedly installed on the rear side of the kiln body (1). The feeding mechanism (10) includes a support frame (18). There are two support frames (18). The support frames (18) are fixedly installed on the front and rear sides of the feeding support plate (9).

2. The kiln structure for aluminum ore smelting according to claim 1, characterized in that: The inner cavity of the cooling box (12) is fixedly connected to a filter box (13). A heat-conducting plate (14) is installed through both sides of the filter box (13). A filling frame (15) is movably installed in the inner cavity of the filter box (13). The inner cavity of the filling frame (15) is filled with an adsorbent filler (16). The upper and lower sides of the filter box (13) are connected to a connecting pipe (17). The top end of the connecting pipe (17) at the top is connected to the kiln body (1). The bottom of the filter box (13) extends through to the outside of the cooling box (12).

3. The kiln structure for aluminum ore smelting according to claim 1, characterized in that: The cooling box (12) is connected to a water inlet valve and a drain valve on its right side, and the kiln body (1) is fixedly connected to reinforced support legs on both sides.

4. The kiln structure for aluminum ore smelting according to claim 1, characterized in that: The top of both the placement tray (8) and the feeding support plate (9) are fixedly connected with placement protrusions, and the bottom of the feeding support plate (9) is fixedly connected with support legs.

5. The kiln structure for aluminum ore smelting according to claim 1, characterized in that: Guide grooves are provided on both sides of the kiln door panel (7), and the right side of the material feeding support plate (9) extends into the inner cavity of the guide groove.

6. The kiln structure for aluminum ore smelting according to claim 1, characterized in that: The inner cavity of the support frame (18) is fixedly connected to a first hydraulic cylinder (19). There are several first hydraulic cylinders (19) and support frames (18). The output end of the first hydraulic cylinder (19) is fixedly connected to a connecting support plate (20). The top of the connecting support plate (20) is fixedly installed with a second hydraulic cylinder (21). The output end of the second hydraulic cylinder (21) is fixedly connected to a movable plate (22). The right side of the movable plate (22) is fixedly connected to a lifting rod (23).

7. A kiln structure for aluminum ore smelting according to claim 6, characterized in that: The bottom of the movable plate (22) is provided with a groove, and a reinforcing rod is fixedly connected to the left side of the connecting support plate (20). The left side of the reinforcing rod is fixedly connected to the second hydraulic cylinder (21).