New type of assembled sagger

The modular design of the assembled sagger solves the problem of high costs caused by easy damage to the sagger in pusher kilns, and achieves low-cost replacement when parts are damaged and improved structural stability.

CN224285445UActive Publication Date: 2026-05-26HENAN HUANGHE WHIRLWIND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN HUANGHE WHIRLWIND CO LTD
Filing Date
2025-05-12
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing pusher kiln saggers are prone to being bumped, falling off, or damaged during use, resulting in high overall replacement costs.

Method used

A modular sagger is designed, which achieves modular splicing through the combination of a basic plate, an L-shaped plate, and a splicing shaft. When damaged, only the corresponding plate and shaft need to be replaced to form a structurally stable base plate and surrounding plate.

Benefits of technology

It reduces operating costs, improves structural stability, facilitates maintenance and replacement, and reduces the frequency of overall replacement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224285445U_ABST
    Figure CN224285445U_ABST
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Abstract

This utility model relates to a novel modular sagger. The novel modular sagger includes a basic plate, an L-shaped plate, and a splicing shaft. Adjacent basic plates are spliced ​​together via the splicing shaft. A portion of the basic plates are assembled to form the base plate of the novel modular sagger. Another portion of the basic plates are aligned at their ends in the longitudinal direction to form the four side plates of the novel modular sagger. The L-shaped plate is connected to the ends of the side panels via the splicing shaft. Adjacent side panels are connected via L-shaped plates to form a side panel. The side panel is placed on the base plate. This utility model provides a novel modular sagger that allows for easy replacement of only the corresponding basic plate, L-shaped plate, and splicing shaft if a part is damaged, significantly reducing operating costs.
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Description

Technical Field

[0001] This utility model relates to the technical field of pusher kiln furniture, and in particular to a novel assembled sagger. Background Technology

[0002] A pusher kiln sagger is a container used to hold materials inside a pusher kiln. It is usually made of refractory ceramic and typically consists of a surrounding plate and a base plate. Outside the pusher kiln, the sagger is pushed by the pusher head; inside, the saggers press and push against each other, allowing them to move within the kiln. However, during use, saggers can be damaged by collisions, falling from the transfer trolley, or slipping during weighing. Currently, most pusher kiln saggers are integrally molded, resulting in high manufacturing costs; even localized damage necessitates replacement of the entire sagger. Therefore, the operating costs of existing pusher kiln saggers are extremely high. Utility Model Content

[0003] The purpose of this invention is to solve the above-mentioned problems and provide a new type of assembled sagger.

[0004] The technical solution of this utility model is as follows: A novel assembled sagger includes a basic plate, an L-shaped plate, and a splicing shaft; adjacent basic plates are spliced ​​together by the splicing shaft to form a plane; a portion of the basic plates are assembled to form the bottom plate of the novel assembled sagger; the pusher head of the pusher kiln acts on the transverse side of the bottom plate; another portion of the basic plates are aligned at their ends in the longitudinal direction to form the four side plates of the novel assembled sagger; the L-shaped plate is connected to the end of the surrounding plate by the splicing shaft; adjacent surrounding plates are connected by the L-shaped plate to form a surrounding plate; the surrounding plate is placed on the bottom plate; once a certain part of the novel assembled sagger is damaged, it is only necessary to replace the basic plate, L-shaped plate, splicing shaft, etc. that make up the corresponding part.

[0005] Preferably, the basic plate has transverse through holes and longitudinal through holes, which are used for splicing and reduce the load, facilitating future maintenance and replacement. The splicing shaft includes a long splicing shaft and a short splicing shaft. The long splicing shaft is inserted into the transverse through hole, passing through the transverse direction of the base plate, so that all the basic plates in the transverse direction are connected into one piece, ultimately forming the base plate and side plates. On the base plate, the two ends of the short splicing shaft are respectively inserted into the longitudinal through holes of adjacent basic plates, so that adjacent basic plates in the longitudinal direction are connected into one piece. This can form a structurally stable base plate.

[0006] Furthermore, on the base plate, the basic plates are joined in a staggered manner; in this way, the basic plates themselves, together with the splicing short axis, resist the lateral force of the new type of assembled sagger, increasing the structural stability of the base plate.

[0007] Furthermore, the ends of the L-shaped panel are provided with connecting holes that match the transverse through holes; the splicing long shaft is inserted into the connecting holes to connect the side panel and the L-shaped panel into one piece, increasing the structural stability of the enclosure.

[0008] Preferably, the L-shaped plate has axial through holes to reduce its weight and facilitate later maintenance and heat dissipation.

[0009] Furthermore, the basic panels on the base plate and the basic panels on the surrounding plate are staggered; in this way, when the base plate is damaged, the surrounding plate adjacent to the damaged part has two basic panels that resist the destructive force together; the surrounding plate can be less affected, which can reduce the damage rate of the basic panels; similarly, when the surrounding plate is damaged, the base plate can also be less affected.

[0010] Furthermore, the new type of assembled sagger also includes a semi-basic plate; the longitudinal length of the semi-basic plate is half that of the basic plate, and the other parts have the same structure; the semi-basic plate and the basic plate are connected by splicing long axis and splicing short axis; the semi-basic plate and the basic plate are assembled to form a bottom plate; the bottom plate is a regular rectangle to facilitate entry and exit of the pusher kiln.

[0011] Furthermore, the new type of assembled sagger has a load-bearing part on one side; the load-bearing part includes an L-shaped plate and a splicing long shaft; the L-shaped plate is also set in the middle of one side in the longitudinal direction of the bottom plate; the L-shaped plate is set horizontally; one end of the splicing long shaft is inserted into a transverse long hole, and the other end is inserted into one end of the L-shaped plate; the L-shaped plate replaces the transverse side of the bottom plate and receives the force applied by the pusher head of the pusher kiln; the other end of the L-shaped plate is set upward.

[0012] Furthermore, a splicing long shaft is inserted into the connecting hole at the upper end of the L-shaped plate; several basic plates are threaded into the splicing long shaft through transverse long holes, serving as the force-bearing end of the pusher head of the pusher kiln; this can accommodate various pusher head heights of pusher kilns.

[0013] Furthermore, an L-shaped plate is provided at the top of the load-bearing part; the L-shaped plate is connected to the top of the splicing long shaft through a connecting hole; the top of the splicing long shaft is sealed to prevent scratches.

[0014] Furthermore, the load-bearing parts are symmetrically arranged on both sides of the bottom plate, so that both sides of the bottom plate can be pushed by the pusher head of the pusher kiln, increasing the convenience of operation.

[0015] The beneficial effects of this utility model are as follows: The novel assembled sagger of this utility model has the following advantages:

[0016] (1) This utility model provides a new type of assembled sagger, which can realize that if a certain part is damaged, only the basic plate, L-shaped plate and splicing shaft that make up the corresponding part need to be replaced, which greatly reduces the cost of use;

[0017] (2) The transverse and longitudinal through holes of this utility model are used for splicing on the one hand, and reduce the load on the other hand, which is beneficial for later maintenance and replacement. Attached Figure Description

[0018] Figure 1 This is a perspective view of the novel assembled sagger of this utility model;

[0019] Figure 2 yes Figure 1 Top view;

[0020] Figure 3 yes Figure 2 AA section view;

[0021] Figure 4 yes Figure 3 BB section view;

[0022] Figure 5 yes Figure 3 CC section view;

[0023] Figure 6 This is a photograph of the actual product of the novel assembled sagger of this utility model;

[0024] In the diagram: 01. Base plate, 02. Enclosure plate, 03. Load-bearing part, 1. Basic plate, 11. Transverse through hole, 12. Longitudinal through hole, 2. L-shaped plate, 21. Connecting hole, 22. Axial through hole, 31. Splicing long shaft, 32. Splicing short shaft, 4. Semi-basic plate. Detailed Implementation

[0025] Example 1: See Figure 1-4 A novel modular sagger includes a basic plate 1, an L-shaped plate 2, and a splicing shaft. Adjacent basic plates 1 are spliced ​​together by the splicing shaft to form a plane. A portion of the basic plates 1 are assembled to form the bottom plate 01 of the novel modular sagger. The pusher head of the pusher kiln acts on the transverse side of the bottom plate 01. Another portion of the basic plates 1 are aligned at their ends in the longitudinal direction to form the four side plates of the novel modular sagger. The L-shaped plate 2 is connected to the end of the surrounding plate 02 by the splicing shaft. Adjacent surrounding plates 02 are connected by the L-shaped plate 2 to form the surrounding plate 02. The surrounding plate 02 is placed on the bottom plate 01. If a part of the novel modular sagger is damaged, only the basic plate 1, L-shaped plate 2, splicing shaft, etc., that make up the corresponding part need to be replaced.

[0026] Compared with the prior art, this utility model provides a new type of assembled sagger; this new type of assembled sagger can solve the problem of damage to a certain part by simply replacing the basic plate 1, L-shaped plate 2 and splicing shaft that make up the corresponding part, which greatly reduces the cost of use.

[0027] The basic plate 1 is provided with a transverse through hole 11 and a longitudinal through hole 12, which are used for splicing and to reduce the load, which is conducive to later maintenance and replacement. The splicing shaft includes a long splicing shaft 31 and a short splicing shaft 32. The long splicing shaft 31 is inserted into the transverse through hole 11 and passes through the transverse direction of the base plate 01, so that all the basic plates 1 in the transverse direction are connected into one piece, and finally the base plate 01 and the side plate are formed. On the base plate 01, the two ends of the short splicing shaft 32 are respectively inserted into the longitudinal through holes 12 of the adjacent basic plates 1, so that the adjacent basic plates 1 in the longitudinal direction are connected into one piece. In this way, a structurally stable base plate 01 can be formed.

[0028] On the base plate 01, the basic plates 1 are joined together in a staggered manner; in this way, the basic plates 1 themselves, together with the splicing short shaft 32, resist the force in the lateral direction of the new type of assembled sagger, increasing the structural stability of the base plate 01.

[0029] The end of the L-shaped plate 2 is provided with a connecting hole 21 that matches the transverse through hole 11; the splicing long shaft 31 is inserted into the connecting hole 21 to connect the side plate and the L-shaped plate 2 into one piece, thereby increasing the structural stability of the enclosure 02.

[0030] The L-shaped plate 2 is provided with an axial through hole 22 to reduce its weight and facilitate later maintenance and heat dissipation.

[0031] The basic plate 1 on the base plate 01 is staggered from the basic plate 1 on the surrounding plate 02. In this way, when the base plate 01 is damaged, the surrounding plate 02 adjacent to the damaged part has two basic plates 1 that resist the destructive force together. The surrounding plate 02 can be less affected, which can reduce the damage rate of the basic plate 1. Similarly, when the surrounding plate 02 is damaged, the base plate 01 can also be less affected.

[0032] The new type of assembled sagger also includes a semi-basic plate 4; the longitudinal length of the semi-basic plate 4 is half that of the basic plate 1, and the other parts have the same structure; the semi-basic plate 4 and the basic plate 1 are connected by splicing long axis 31 and splicing short axis 32; the semi-basic plate 4 and the basic plate 1 are assembled to form a bottom plate 01; the bottom plate 01 is a regular rectangle to facilitate entry and exit of the pusher kiln.

[0033] The new type of assembled sagger has a load-bearing part 03 on one side; the load-bearing part 03 includes an L-shaped plate 2 and a splicing long shaft 31; the L-shaped plate 2 is also set in the middle of one side in the longitudinal direction of the base plate 01; the L-shaped plate 2 is set horizontally; one end of the splicing long shaft 31 is inserted into the transverse long hole, and the other end is inserted into one end of the L-shaped plate 2; the L-shaped plate 2 replaces the transverse side of the base plate 01 and receives the force applied by the pusher head of the pusher kiln; the other end of the L-shaped plate 2 is set upward.

[0034] The L-shaped plate 2 has a connecting hole 21 at its upper end into which a splicing long shaft 31 is inserted; several basic plates 1 are threaded through transverse long holes into the splicing long shaft 31, serving as the force-bearing end of the pusher head of the pusher kiln; this can accommodate various pusher head heights of pusher kilns.

[0035] The top of the load-bearing part 03 is also provided with an L-shaped plate 2; the L-shaped plate 2 is connected to the top of the splicing long shaft 31 through the connecting hole 21; the top of the splicing long shaft 31 is sealed to prevent scratches.

[0036] The load-bearing parts 03 are symmetrically arranged on both sides of the bottom plate 01 in the transverse direction, so that both sides of the bottom plate 01 can accept the push of the pusher head of the pusher kiln, increasing the convenience of operation.

[0037] The working principle of this embodiment is as follows: If a part of the new modular sagger is damaged, only the basic plate 1, L-shaped plate 2, splicing shaft, etc., that make up the corresponding part need to be replaced. The transverse through holes 11 and longitudinal through holes 12 are used for splicing and also reduce the load, which is beneficial for later maintenance and replacement. On the base plate 01, the basic plates 1 are staggered; in this way, the basic plates 1 themselves, together with the splicing short shaft 32, resist the force in the transverse direction of the new modular sagger, increasing the structural stability of the base plate 01. The semi-basic plates 4 make the base plate 01 into a regular rectangle to facilitate entry and exit from the pusher kiln.

[0038] Example 2: Example 2 is basically the same as Example 1, and the similarities will not be repeated. The difference is that the semi-basic plate 4 is set on the periphery of the base plate 01 to ensure the holding capacity of the center of the base plate 01.

Claims

1. A novel assembled sagger, characterized in that, It includes a basic plate, an L-shaped plate, and a splicing shaft; adjacent basic plates are spliced ​​together by the splicing shaft; a portion of the basic plates are assembled to form the base plate of the new type of assembled sagger; another portion of the basic plates are aligned at their ends in the longitudinal direction to form the four side plates of the new type of assembled sagger; the L-shaped plate is connected to the end of the surrounding plate by the splicing shaft; adjacent surrounding plates are connected by the L-shaped plate to form a surrounding plate; the surrounding plate is placed on the base plate.

2. The novel assembled sagger according to claim 1, characterized in that: The basic plate has transverse through holes and longitudinal through holes; the splicing shaft includes a long splicing shaft and a short splicing shaft; the long splicing shaft is inserted into the transverse through hole and passes through the transverse direction of the base plate; on the base plate, the two ends of the short splicing shaft are respectively inserted into the longitudinal through holes of the adjacent basic plate.

3. The novel assembled sagger according to claim 2, characterized in that: On the base plate, the basic panels are joined together in a staggered manner.

4. The novel assembled sagger according to claim 2, characterized in that: The ends of the L-shaped plate are provided with connecting holes that match the transverse through holes; the splicing long shaft is inserted into the connecting holes.

5. The novel assembled sagger according to claim 3, characterized in that: The basic panels on the base plate and the basic panels on the surrounding plate are staggered.

6. The novel assembled sagger according to claim 3, characterized in that: It also includes a semi-basic board; the longitudinal length of the semi-basic board is half that of the basic board, and the other parts have the same structure; the semi-basic board and the basic board are connected by splicing the long axis and splicing the short axis; the semi-basic board and the basic board are spliced ​​together to form a base plate; the base plate is a regular rectangle.

7. The novel assembled sagger according to claim 4, characterized in that: The new type of assembled sagger has a load-bearing part on one side; the load-bearing part includes an L-shaped plate and a splicing long shaft; the L-shaped plate is also set in the middle of one side in the longitudinal direction of the base plate; the L-shaped plate is set horizontally; one end of the splicing long shaft is inserted into a transverse long hole, and the other end is inserted into one end of the L-shaped plate; the other end of the L-shaped plate is set upward.

8. The novel assembled sagger according to claim 7, characterized in that: The L-shaped plate has a connecting hole at the top end into which a splicing long shaft is inserted; several basic plates are threaded into the splicing long shaft through transverse long holes.

9. The novel assembled sagger according to claim 8, characterized in that: The top of the load-bearing part is also provided with an L-shaped plate; the L-shaped plate is connected to the top of the splicing long shaft through a connecting hole.

10. The novel assembled sagger according to claim 9, characterized in that: The load-bearing components are symmetrically arranged on both sides of the base plate.