An industrial condenser

Abstract

This utility model relates to the field of industrial condensers and discloses an industrial condenser including a tank. The tank has an internal cooling mechanism, which includes a baffle. An air inlet channel is located on the left side of the baffle, and a chamber is located inside the baffle. An air outlet channel is located on the right side of the baffle. A heat exchange ring is fixedly connected to the inner wall of the chamber, and an inner groove is located inside the heat exchange ring. A water tank is fixedly connected to the top of the tank, and an inlet pipe and an outlet pipe are fixedly connected to the bottom of the water tank. A flow rectifier is located inside the tank. In this utility model, cooling water in the heat exchange ring exchanges heat with high-temperature gas through the inner groove, reducing the gas temperature. A manual valve on the water exchange pipe allows for easy water extraction from the water tank for workshop cleaning or equipment cooling, achieving energy recovery and reducing water waste.

Description

Technical Field

[0001] This utility model relates to the field of industrial condensers, and more particularly to an industrial condenser. Background Technology

[0002] Evaporative condensers are the main heat exchange equipment in refrigeration systems. The fluid being cooled flows inside the tubes, while water and air flow simultaneously outside the tubes. The heat of the fluid inside the tubes is transferred to the air through the water outside the tubes, achieving the purpose of cooling. Condensers are available in horizontal and vertical types. Based on materials, they are classified into carbon steel shell-and-tube condensers, stainless steel shell-and-tube condensers, and carbon steel and stainless steel hybrid shell-and-tube condensers. Based on form, they are classified into fixed tube sheet type, floating head type, and U-tube type heat exchangers. Based on structure, they are classified into single-pass, double-pass, and multi-pass types. For ease of placement, industrial small shell-and-tube condensers usually have supports welded to their bottoms. When small shell-and-tube condensers are connected to rigid pipelines, they usually need to be positioned upright to facilitate connection with the rigid pipelines.

[0003] In industrial production, the gas being cooled flows inside the tubes of an industrial condenser, while cooling water flows outside the tubes simultaneously. The heat of the fluid inside the tubes is transferred to the air through the water outside the tubes, achieving the purpose of cooling. However, the cooling water is mostly used only once, without realizing the recycling of water resources and the recovery of residual heat, resulting in the waste of water resources and energy, and thus increasing the operating costs of enterprises. Therefore, an industrial condenser is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an industrial condenser, which aims to improve the problem in the prior art that "cooling water is mostly used only once, resulting in the waste of water resources and energy".

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an industrial condenser, comprising a tank body, wherein a cooling mechanism is provided inside the tank body, the cooling mechanism comprising a baffle, an air inlet channel is provided on the left side inside the baffle, a chamber is provided inside the baffle, an air outlet channel is provided on the right side inside the baffle, a heat exchange ring is fixedly connected to the inner wall of the chamber, an inner groove is provided inside the heat exchange ring, a water tank is fixedly connected to the top of the tank body, an inlet pipe and an outlet pipe are fixedly connected to the bottom of the water tank, and a rectifier mechanism is provided inside the tank body.

[0006] As a further description of the above technical solution:

[0007] An air inlet pipe is fixedly connected to the left side of the tank, and an air outlet pipe is fixedly connected to the right side of the tank.

[0008] As a further description of the above technical solution:

[0009] The interior of the air intake channel is connected to the interior of the air outlet channel through a chamber.

[0010] As a further description of the above technical solution:

[0011] The bottom of the water inlet pipe is fixedly connected to the top of the heat exchange ring, and the bottom of the water outlet pipe is fixedly connected to the top of the heat exchange ring.

[0012] As a further description of the above technical solution:

[0013] The rectifier mechanism includes a housing, and a through groove is provided on the left side of the housing.

[0014] As a further description of the above technical solution:

[0015] The rectifier mechanism also includes a partition plate, which is fixedly connected to the inside of the housing, and the surface of the partition plate is provided with through holes.

[0016] As a further description of the above technical solution:

[0017] The through slot is designed to be arc-shaped.

[0018] As a further description of the above technical solution:

[0019] A water exchange pipe is fixedly connected to the right side of the water tank, and a manual valve is installed at the top of the water exchange pipe.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the cooling water in the heat exchange ring exchanges heat with the high-temperature gas through the inner tank, thereby reducing the gas temperature. The manual valve on the water exchange pipe allows for easy water extraction from the water tank. The manual valve on the water exchange pipe can also guide the cooling water to an external water storage tank for workshop cleaning or equipment cooling, thus realizing energy recovery and utilization and reducing water waste.

[0022] 2. In this utility model, the partially condensed gas is guided to flow more evenly through the arc-shaped groove on the outer shell, and the through holes on the baffle and its surface are used to perform final rectification and distribution of the gas, ensuring that the gas can be discharged from the outlet pipe smoothly and efficiently, thereby improving the condensation efficiency and achieving a high-efficiency gas condensation effect and heat recovery. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0024] Figure 2 This is a schematic cross-sectional view of the overall three-dimensional structure of this utility model;

[0025] Figure 3This is a three-dimensional cross-sectional view of the cooling mechanism in this utility model;

[0026] Figure 4 This is a three-dimensional cross-sectional view of the heat exchange ring, inlet pipe, and outlet pipe in this utility model.

[0027] Figure 5 This is a three-dimensional cross-sectional view of the rectifier mechanism in this utility model.

[0028] Legend:

[0029] 1. Tank body; 2. Air inlet pipe; 3. Air outlet pipe; 101. Baffle; 102. Air inlet channel; 103. Chamber; 104. Air outlet channel; 105. Heat exchange ring; 106. Inner tank; 107. Water tank; 108. Water inlet pipe; 109. Water outlet pipe; 10. Cooling mechanism; 11. Rectifying mechanism; 111. Outer shell; 112. Through groove; 113. Baffle plate; 114. Through hole; 19. Water exchange pipe. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 - Figure 3 This utility model provides an embodiment of an industrial condenser, including a tank 1. An inlet pipe 2 for introducing high-temperature gas is fixedly connected to the left side of the tank 1, and an outlet pipe 3 for discharging cooled gas is fixedly connected to the right side of the tank 1. A cooling mechanism 10 is provided inside the tank 1. The cooling mechanism 10 includes a partition cylinder 101. An inlet channel 102 is provided on the left side of the partition cylinder 101. A chamber 103 is provided inside the partition cylinder 101. The inlet channel 102, chamber 103, and outlet channel 104 inside the partition cylinder 101 form a complete airflow path. An outlet channel 104 is provided on the right side of the partition cylinder 101. The interior of the inlet channel 102 communicates with the interior of the outlet channel 104 through the chamber 103. A heat exchange ring 105 is fixedly connected to the inner wall of the chamber 103 to ensure that the high-temperature gas fully contacts the heat exchange ring 105 within the chamber 103, achieving efficient heat exchange. An inner groove 106 is provided inside the heat exchange ring 105.

[0032] Reference Figure 2 - Figure 4A water tank 107 is fixedly connected to the top of the tank 1. A water exchange pipe 19 is fixedly connected to the right side of the water tank 107. A manual valve is installed at the top of the water exchange pipe 19 to control the opening and closing of the water exchange pipe 19 for easy replacement or replenishment of cooling water. An inlet pipe 108 and an outlet pipe 109 are fixedly connected to the bottom of the water tank 107. The heat exchange ring 105 is connected to the water circulation system through the inner tank 106. Cooling water in the water tank 107 flows into the heat exchange ring 105 through the inlet pipe 108 and into the absorption chamber. The heat in chamber 103 is returned to the water tank 107 through the water outlet pipe 109, forming a closed loop. The bottom of the water inlet pipe 108 is fixedly connected to the top of the heat exchange ring 105, and the bottom of the water outlet pipe 109 is fixedly connected to the top of the heat exchange ring 105. Cooling water enters the top of the heat exchange ring 105 from the water inlet pipe 108 and flows downward along the spiral groove, forming countercurrent heat exchange with the high temperature gas in the chamber 103, extending the heat exchange time and increasing the heat transfer temperature difference. A rectifier mechanism 11 is provided inside the tank body 1.

[0033] Reference Figure 2 , Figure 5 The rectifier mechanism 11 includes a housing 111. A channel 112 for initially guiding airflow is provided on the left side of the housing 111. The channel 112 is arc-shaped. The rectifier mechanism 11 also includes a partition 113. The partition 113 divides the housing 111 into multiple spaces. The surface of the partition 113 is provided with staggered through holes 114. The partition 113 is fixedly connected to the inside of the housing 111. The surface of the partition 113 is provided with through holes 114 for further uniformly distributing airflow, ensuring that the high-temperature gas is evenly distributed in the chamber 103 and improving the heat exchange efficiency.

[0034] Working principle: During use, high-temperature gas enters the air intake channel 102 in the partition 101 inside the tank 1 through the air intake pipe 2. Then, the high-temperature gas flows through the chamber 103. The water pump inside the water tank 107 works, causing the cooling water inside the water tank 107 to supply water to the heat exchange ring 105 through the water inlet pipe 108. The cooling water in the heat exchange ring 105 forms a circulation with the water tank 107 through the water inlet pipe 108 and the water outlet pipe 109. After absorbing heat, the cooling water flows back to the water tank 107 through the water outlet pipe 109 to complete the cooling. The cooling water in the heat exchange ring 105 exchanges heat with the high-temperature gas through the inner tank 106, effectively reducing the gas temperature. The manual valve on the water exchange pipe 19 allows water to be taken from the water tank 107. The manual valve on the water exchange pipe 19 can lead the cooling water to the external water storage tank 107 for workshop cleaning or equipment cooling, realizing energy recovery and utilization.

[0035] The rectifier 11 is located inside the tank 1 near the outlet pipe 3. The arc-shaped through groove 112 on the outer shell 111 guides the partially condensed gas to flow evenly. The baffle 113 and the through holes 114 on its surface are used to perform final rectification and distribution of the gas, ensuring that the gas can be discharged from the outlet pipe 3 smoothly and efficiently, improving the condensation efficiency, achieving efficient gas condensation and heat recovery, and also ensuring the stability and reliability of the system operation.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An industrial condenser, comprising a tank (1), characterized in that: The tank (1) is equipped with a cooling mechanism (10) inside; The cooling mechanism (10) includes a partition cylinder (101), an air inlet channel (102) is provided on the left side of the partition cylinder (101), a chamber (103) is provided inside the partition cylinder (101), an air outlet channel (104) is provided on the right side of the partition cylinder (101), a heat exchange ring (105) is fixedly connected to the inner wall of the chamber (103), an inner groove (106) is provided inside the heat exchange ring (105), a water tank (107) is fixedly connected to the top of the tank body (1), an inlet pipe (108) and an outlet pipe (109) are fixedly connected to the bottom of the water tank (107), and a rectifier mechanism (11) is provided inside the tank body (1).

2. An industrial condenser according to claim 1, characterized in that: An air inlet pipe (2) is fixedly connected to the left side of the tank (1), and an air outlet pipe (3) is fixedly connected to the right side of the tank (1).

3. An industrial condenser according to claim 1, characterized in that: The interior of the air intake channel (102) is connected to the interior of the air outlet channel (104) through the chamber (103).

4. An industrial condenser according to claim 1, characterized in that: The bottom of the water inlet pipe (108) is fixedly connected to the top of the heat exchange ring (105), and the bottom of the water outlet pipe (109) is fixedly connected to the top of the heat exchange ring (105).

5. An industrial condenser according to claim 1, characterized in that: The rectifier (11) includes a housing (111), and a through groove (112) is provided on the left side of the housing (111).

6. An industrial condenser according to claim 5, characterized in that: The rectifier (11) also includes a partition (113), which is fixedly connected to the inside of the outer shell (111), and the surface of the partition (113) is provided with through holes (114).

7. An industrial condenser according to claim 6, characterized in that: The through groove (112) is set to an arc shape.

8. An industrial condenser according to claim 1, characterized in that: A water exchange pipe (19) is fixedly connected to the right side of the water tank (107), and a manual valve is provided at the top of the water exchange pipe (19).

Images