A casting film tensile testing device with a waste collection structure
By introducing a waste collection structure, including a clamping mechanism, a collection hood, a fan, and a scraper mechanism, into the cast film tensile testing device, the problem of existing devices being unable to collect waste has been solved, achieving efficient waste collection and improved testing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANCHENG BAORONG MASCH CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-26
AI Technical Summary
Existing tensile testing machines cannot collect the waste generated during the casting film testing process.
A casting film tensile testing device with a waste collection structure was designed, including a first clamping mechanism and a second clamping mechanism on the operating table, which are connected to a moving mechanism via a connecting rod. The operating table is provided with a through groove and a collection cover. The collection cover is connected to a collection box via a conveying pipe. The collection box is provided with a fan, a baffle, and a moving scraper mechanism. The fan generates airflow to suck the waste into the collection box.
It enables efficient collection of waste materials during the casting film testing process, avoiding waste leakage and equipment blockage, and improving testing efficiency and safety.
Smart Images

Figure CN224286536U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cast film technology, specifically a cast film tensile testing device with a waste collection structure. Background Technology
[0002] Cast film is a type of film made through a casting process, which involves extruding molten plastic resin through a precisely controlled mold and rapidly cooling and solidifying it into a film. Tensile testing is required during the casting film processing. The main reason for conducting tensile testing on cast film is to evaluate its mechanical properties and ensure product quality and safety.
[0003] A search revealed that existing technologies, such as the protective film tensile testing machine (publication number CN212989039U), include a testing platform, lifting components, clamping components, and clamps. The placement of positioning holes and latching slots, along with the positioning posts, latching parts, and elastic clamping strips, allows operators to quickly position the clamps at the predetermined installation position on the testing platform. Then, tightening the clamps secures the clamps, effectively improving the operator's clamp installation efficiency. When the clamp installation position needs adjustment, simply loosening the clamps allows the operator to rotate and adjust the clamps without completely disassembling them, ensuring the protective film maintains a high degree of surface flatness before tensile testing. This significantly speeds up the clamp adjustment process. The rounded corners and curved surfaces of the clamps prevent stress concentration between the protective film and the edges of the slider and clamping parts, improving the clamping reliability of the protective film.
[0004] In summary, existing tensile testing machines have improved the clamping reliability of the clamping components for the protective film, but they cannot collect the waste generated during the testing process. Therefore, a cast film tensile testing device with a waste collection structure is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a cast film tensile testing device with a waste collection structure to solve the problem mentioned in the background art that existing tensile testing machines cannot collect the waste generated during the testing process.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a casting film tensile testing device with a waste collection structure, comprising an operating table, a first clamping mechanism fixedly installed on the top of the operating table, and a second clamping mechanism used in conjunction with the first clamping mechanism provided above the operating table, the second clamping mechanism being connected to a moving mechanism via two sets of connecting rods, and the moving mechanism being installed on the top inner side of a fixed frame, a through groove being provided on the operating table, and a collection cover being fixedly installed inside the through groove, the collection cover being connected to a collection box via a conveying pipe, and a fan being installed on one side inside the collection box, a baffle being provided on one side of the fan, and a movable scraper mechanism used in conjunction with the baffle being installed inside the collection box.
[0007] Preferably, the first clamping mechanism includes a mounting block, and a bidirectional lead screw mechanism is rotatably arranged inside the mounting block. A first drive motor is arranged on the outside of the mounting block to drive the bidirectional lead screw mechanism to rotate. The bidirectional lead screw mechanism is connected to two sets of drive blocks, and the drive blocks are connected to the clamping plate arranged on the outside of the mounting block through connecting blocks.
[0008] The above technical solution facilitates the clamping of the cast film.
[0009] Preferably, the second clamping mechanism has the same structure as the first clamping mechanism.
[0010] The above technical solution facilitates the clamping of the cast film.
[0011] Preferably, the moving mechanism includes a bottom opening groove, which is fixedly installed on the top inner side of the fixed frame. A moving block is slidably disposed inside the bottom opening groove, and the moving block is connected to a connecting rod. An electric telescopic rod for driving the moving block to move is disposed inside the bottom opening groove.
[0012] The above technical solution facilitates stretching operations.
[0013] Preferably, the movable scraper mechanism includes a scraper, one end of which is connected to a positioning block, the positioning block is connected to a lead screw mechanism, and one end of the lead screw mechanism is connected to a second drive motor.
[0014] The above technical solution helps to avoid clogging of the barrier net.
[0015] Preferably, the lead screw mechanism is located inside the protective cover, and a movable opening for use with a scraper is provided on one side of the protective cover.
[0016] The above technical solution avoids contact between the cast film and the lead screw mechanism.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This casting film tensile testing device with a waste collection structure solves the problem that existing tensile testing machines cannot collect the waste generated during the testing process. A first clamping mechanism is fixedly installed on the top of the operating table, and a second clamping mechanism is provided above the operating table to cooperate with the first clamping mechanism. The second clamping mechanism is connected to a moving mechanism via two sets of connecting rods, and the moving mechanism is installed on the top inner side of the fixed frame. A through groove is provided on the operating table, and a collection cover is fixedly installed inside the through groove. The collection cover is connected to a collection box via a conveying pipe, and a fan is installed on one side of the collection box. A baffle is provided on one side of the fan, and a movable scraper mechanism that cooperates with the baffle is installed inside the collection box. After the test is completed, the first and second clamping mechanisms are no longer clamping the casting film. At this time, the fan is turned on, and the fan generates airflow that draws the casting film into the collection cover and into the collection box through the conveying pipe for collection. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall front cross-sectional structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the first clamping mechanism of this utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the collection box of this utility model;
[0021] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0022] In the diagram: 1. Operating table; 2. First clamping mechanism; 201. Mounting block; 202. Bidirectional screw mechanism; 2021. First drive motor; 203. Drive block; 204. Connecting block; 205. Clamping plate; 3. Second clamping mechanism; 4. Connecting rod; 5. Moving mechanism; 501. Bottom opening slot; 502. Moving block; 503. Electric telescopic rod; 6. Fixing frame; 7. Collection cover; 701. Conveying pipe; 702. Collection box; 703. Fan; 704. Baffle; 8. Moving scraper mechanism; 801. Scraper; 802. Positioning block; 803. Screw mechanism; 8031. Protective cover; 804. Second drive motor. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 This utility model provides a technical solution: a casting film tensile testing device with a waste collection structure, based on... Figure 1 and Figure 2 As shown, a first clamping mechanism 2 is fixedly installed on the top of the operating table 1, and a second clamping mechanism 3 is provided above the operating table 1 to cooperate with the first clamping mechanism 2. The second clamping mechanism 3 is connected to the moving mechanism 5 through two sets of connecting rods 4, and the moving mechanism 5 is installed on the top of the inner side of the fixed frame 6.
[0025] Specifically, the first clamping mechanism 2 includes a mounting block 201, and a bidirectional lead screw mechanism 202 is rotatably installed inside the mounting block 201. A first drive motor 2021 is installed on the outside of the mounting block 201 to drive the bidirectional lead screw mechanism 202 to rotate. The bidirectional lead screw mechanism 202 is connected to two sets of drive blocks 203, and the drive blocks 203 are connected to the clamping plate 205 installed on the outside of the mounting block 201 through a connecting block 204. The mounting block 201 is provided with a movable through groove that cooperates with the connecting block 204 to improve the stability of the mounting block 201 when it moves. A rubber anti-slip layer is fixedly installed on the inner side of the clamping plate 205 to improve the anti-slip effect during clamping.
[0026] To further explain, the second clamping mechanism 3 has the same structure as the first clamping mechanism 2.
[0027] Specifically, the moving mechanism 5 includes a bottom opening groove 501, which is fixedly installed on the top of the inner side of the fixed frame 6. A moving block 502 is slidably arranged inside the bottom opening groove 501, and the moving block 502 is connected to the connecting rod 4. An electric telescopic rod 503 that drives the moving block 502 to move is arranged inside the bottom opening groove 501.
[0028] In use, the two ends of the cast film are placed inside the two sets of clamping plates 205. The first drive motor 2021 is turned on. Under the action of the first drive motor 2021, the bidirectional lead screw mechanism 202 rotates, thereby driving the two sets of drive blocks 203 and clamping plates 205 to move closer and closer, thereby clamping and fixing the clamping plates 205 placed inside, and clamping the two ends of the cast film. After clamping, the electric telescopic rod 503 is turned on. Under the action of the electric telescopic rod 503, the moving block 502 drives the second clamping mechanism 3 to move, thereby stretching one end of the cast film through the second clamping mechanism 3 to detect the tensile force.
[0029] according to Figure 1 and Figure 3-4 As shown, a through slot is provided on the operating table 1, and a collection cover 7 is fixedly installed inside the through slot. The collection cover 7 is connected to the collection box 702 through a conveying pipe 701. A fan 703 is installed on one side inside the collection box 702, and a baffle 704 is provided on one side of the fan 703. A movable scraper mechanism 8 that works in conjunction with the baffle 704 is installed inside the collection box 702.
[0030] To further explain, by setting the baffle 704, contact between the cast film and the fan 703 can be avoided.
[0031] Specifically, the movable scraper mechanism 8 includes a scraper 801, one end of which is connected to a positioning block 802. The positioning block 802 is connected to a lead screw mechanism 803, and one end of the lead screw mechanism 803 is connected to a second drive motor 804.
[0032] In a further embodiment, the lead screw mechanism 803 is located inside the protective cover 8031, and a movable opening for use with the scraper 801 is provided on one side of the protective cover 8031. The lead screw mechanism 803 and the inner side of the protective cover 8031 are rotatably connected. By setting the protective cover 8031, the casting film can be prevented from contacting the protective cover 8031.
[0033] After the test is completed, the first clamping mechanism 2 and the second clamping mechanism 3 are no longer clamping the cast film. At this time, the blower 703 is turned on. The blower 703 generates air force to draw the cast film into the collection hood 7 and into the collection box 702 through the delivery pipe 701 for collection. At the same time as the blower 703 is turned on, the second drive motor 804 is turned on, thereby driving the lead screw mechanism 803 to rotate. Under the action of the rotation of the lead screw mechanism 803, the positioning block 802 and the scraper 801 are moved. The scraper 801 pushes the cast film adsorbed on the baffle 704, thereby ensuring the flow of gas.
[0034] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A casting film tensile testing device with a waste collection structure, comprising an operating table (1), characterized in that: The top of the operating table (1) is fixedly equipped with a first clamping mechanism (2), and a second clamping mechanism (3) is provided above the operating table (1) to cooperate with the first clamping mechanism (2). The second clamping mechanism (3) is connected to the moving mechanism (5) through two sets of connecting rods (4), and the moving mechanism (5) is installed on the top of the inner side of the fixed frame (6). A through groove is provided on the operating table (1), and a collection cover (7) is fixedly installed inside the through groove. The collection cover (7) is connected to the collection box (702) through a conveying pipe (701), and a fan (703) is installed on one side inside the collection box (702). A baffle (704) is provided on one side of the fan (703), and a movable scraper mechanism (8) that cooperates with the baffle (704) is installed inside the collection box (702).
2. The casting film tensile testing device with a waste collection structure according to claim 1, characterized in that: The first clamping mechanism (2) includes a mounting block (201), and a bidirectional lead screw mechanism (202) is rotatably arranged inside the mounting block (201). A first drive motor (2021) for driving the bidirectional lead screw mechanism (202) to rotate is arranged on the outside of the mounting block (201). The bidirectional lead screw mechanism (202) is connected to two sets of drive blocks (203), and the drive blocks (203) are connected to the clamping plate (205) arranged on the outside of the mounting block (201) through a connecting block (204).
3. The casting film tensile testing device with a waste collection structure according to claim 1, characterized in that: The second clamping mechanism (3) has the same structure as the first clamping mechanism (2).
4. The casting film tensile testing device with a waste collection structure according to claim 1, characterized in that: The moving mechanism (5) includes a bottom opening groove (501), and the bottom opening groove (501) is fixedly installed on the top of the inner side of the fixed frame (6). A moving block (502) is slidably arranged inside the bottom opening groove (501), and the moving block (502) is connected to the connecting rod (4). An electric telescopic rod (503) for driving the moving block (502) to move is arranged inside the bottom opening groove (501).
5. The casting film tensile testing device with a waste collection structure according to claim 1, characterized in that: The movable scraper mechanism (8) includes a scraper (801), one end of which is connected to a positioning block (802). The positioning block (802) is connected to a lead screw mechanism (803), and one end of the lead screw mechanism (803) is connected to a second drive motor (804).
6. The casting film tensile testing device with a waste collection structure according to claim 5, characterized in that: The lead screw mechanism (803) is located inside the protective cover (8031), and a movable opening for use with the scraper (801) is provided on one side of the protective cover (8031).