A hardness testing device for mold production

By designing a mold hardness testing device that includes a testing platform, a positioning seat, a hydraulic cylinder, and a camera, the problems of rapid mold positioning and clamping and rapid repositioning and photographing after stamping are solved, thus improving testing efficiency and accuracy.

CN224286593UActive Publication Date: 2026-05-26TIANSHUI CHANGKAI ELECTRICAL COMPONENTS MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANSHUI CHANGKAI ELECTRICAL COMPONENTS MANUFACTURING CO LTD
Filing Date
2025-05-07
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing mold hardness testing devices are not convenient for quick mold positioning and clamping, or for rapid repositioning and photographic testing after stamping, which affects testing efficiency.

Method used

A hardness testing device was designed, comprising a testing platform, a positioning seat, a hydraulic cylinder, a camera, and a power mechanism. The hydraulic cylinder applies pressure to the mold, the camera takes pictures for comparison, and the power mechanism drives the hydraulic cylinder and the camera to alternate positions, thereby achieving rapid positioning, clamping, and photographing of the mold.

Benefits of technology

It enables rapid positioning and clamping of molds and facilitates photographic inspection after stamping, thus improving inspection efficiency and accuracy.

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Abstract

This utility model discloses a hardness testing device for mold production, including a testing platform and a positioning seat. Rotating rods are rotatably connected to both ends of the top of the testing platform. One end of each rotating rod is fixedly connected to a fixing plate, and the other end is fixedly connected to a second helical gear. The positioning seat is fixedly connected to the testing platform via a fixed column. The device also includes a hydraulic cylinder, a camera, and a power mechanism. The advantages of this utility model are: first, the mold to be tested is placed into the positioning seat, and the clamping rods on the movable plate clamp and fix the mold. Then, the hydraulic cylinder is opened to push the stamping head down to perform stamping testing on the mold. After stamping, the power mechanism is opened to drive the hydraulic cylinder and camera to switch positions, allowing the camera to take a picture of the stamped mold. The picture is compared with the picture before stamping for inspection. The structure is reasonable, facilitating mold positioning and stamping, and also enabling rapid photographic inspection.
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Description

Technical Field

[0001] This utility model relates to the technical field of hardness testing devices, and in particular to a hardness testing device for mold production. Background Technology

[0002] A mold is a set of molds and tools used in industrial production to obtain desired products through methods such as injection molding, blow molding, extrusion, die casting, forging, smelting, and stamping. In short, a mold is a tool used to create shaped objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly achieves the shaping of objects by changing the physical state of the material being molded. Hardness testing devices used in mold production are important tools for ensuring mold quality.

[0003] Existing hardness testing devices for molds have certain drawbacks. First, they are not convenient for quick positioning and clamping of molds. Second, after the mold stamping test, it is necessary to take photos for comparison, but existing testing devices are not convenient for quickly repositioning and photographing the stamped mold, which has a certain impact. Therefore, there is an urgent need for a hardness testing device for mold production to solve the above problems. Utility Model Content

[0004] To solve the above problems, this utility model provides a hardness testing device for mold production, which is achieved through the following technical solution.

[0005] A hardness testing device for mold production includes a testing platform and a positioning seat. Rotating rods are rotatably connected to both ends of the top of the testing platform. A fixed plate is fixedly connected to one end of each rotating rod, and a second helical gear is fixedly connected to the other end. The positioning seat is fixedly connected to the testing platform via a fixed column. The positioning seat uses a movable plate for positioning and clamping the mold. A clamping rod is fixedly connected to one end of the movable plate. The device also includes:

[0006] A hydraulic cylinder, wherein a punch head is fixedly connected to the telescopic end of the hydraulic cylinder, and the punch head is used to apply pressure to the mold;

[0007] A camera, used to inspect the mold;

[0008] A power mechanism is used to drive the hydraulic cylinder and the camera to alternate positions.

[0009] Furthermore, the bottom of the positioning seat is provided with three limiting ports, and a sliding rod is fixedly connected inside the limiting ports, and the movable plate is slidably connected to the sliding rod.

[0010] Furthermore, three lead screws are rotatably connected to the fixed column. One end of each lead screw is rotatably connected to the fixed column, and a third helical gear is fixedly connected to one end of the lead screw extending into the fixed column. The other end of the lead screw is threaded into the movable plate. A second servo motor is fixedly connected to the bottom of the fixed column. A fourth helical gear fixed to the output shaft of the second servo motor meshes with the third helical gear.

[0011] Furthermore, the hydraulic cylinder is connected through to the rotating rod at the left end of the testing platform, and the camera is suspended from the rotating rod at the right end of the testing platform.

[0012] Furthermore, the power mechanism includes a hanger, a transmission rod, and a first servo motor. The hanger is fixedly connected to the bottom of the testing platform, the transmission rod is connected through the hanger, and the hanger and the transmission rod are rotatably coupled. Both ends of the transmission rod are fixedly connected to a first helical gear, and a second helical gear meshes with the first helical gear. A worm gear is fixedly connected to the middle of the transmission rod. The first servo motor is fixedly connected to the bottom of the hanger, and the worm fixed to the output shaft of the first servo motor meshes with the worm gear.

[0013] Furthermore, an L-shaped limiting rod is fixedly connected to the rotating rod, and semi-circular sliding grooves are provided at both ends of the top of the detection platform, with the L-shaped limiting rod slidingly engaging with the semi-circular sliding grooves.

[0014] The beneficial effects of this utility model are that, during the operation of this device, the mold to be tested is first placed into the positioning seat, and the clamping rod on the movable plate can clamp and fix the mold. Then, the hydraulic cylinder is opened to push the stamping head down to stamp and test the mold. After stamping, the power mechanism is opened to drive the hydraulic cylinder and the camera to switch positions, so that the camera can take pictures of the stamped mold. The pictures taken are compared with those before stamping for inspection. The structure is reasonable, which facilitates the positioning and stamping of the mold, and also facilitates quick picture inspection. Attached Figure Description

[0015] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 : A schematic diagram of the structure of a hardness testing device for mold production according to this utility model;

[0017] Figure 2 This utility model Figure 1 Enlarged view of A in the middle;

[0018] Figure 3: A schematic diagram of the connection between the second servo motor and the lead screw of this utility model;

[0019] Figure 4 : A schematic diagram showing the connection between the positioning seat and the movable plate of this utility model;

[0020] Figure 5 This utility model Figure 4 Top view.

[0021] The attached figures are labeled as follows:

[0022] 1. Testing table; 11. Semi-circular slide; 12. Hanger; 13. Transmission rod; 131. First helical gear; 132. Worm gear; 14. First servo motor; 141. Worm;

[0023] 2. Rotating rod; 21. Fixing plate; 22. Second helical gear; 23. L-shaped limiting rod;

[0024] 3. Positioning seat; 31. Fixed column; 32. Lead screw; 321. Third helical gear; 33. Second servo motor; 331. Fourth helical gear; 34. Limiting port; 341. Slide rod;

[0025] 4. Movable plate; 41. Clamping rod;

[0026] 5. Hydraulic cylinder; 51. Press head;

[0027] 6. Camera. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] like Figure 1-5 As shown, the present invention has the following specific embodiments.

[0030] Example:

[0031] A hardness testing device for mold production includes a testing platform 1 and a positioning seat 3. Rotating rods 2 are rotatably connected to both ends of the top of the testing platform 1. A fixed plate 21 is fixedly connected to one end of each rotating rod 2, and a second helical gear 22 is fixedly connected to the other end. The positioning seat 3 is fixedly connected to the testing platform 1 via a fixed column 31. The positioning seat 3 is used for positioning and clamping the mold via a movable plate 4. A clamping rod 41 is fixedly connected to one end of the movable plate 4. The device also includes:

[0032] The hydraulic cylinder 5 has a punch head 51 fixedly connected to its telescopic end, and the punch head 51 is used to apply pressure to the mold.

[0033] Camera 6 is used to inspect the mold;

[0034] The power mechanism is used to drive the hydraulic cylinder 5 and the camera 6 to alternate positions.

[0035] By adopting the above technical solution, when using the device, the mold to be tested is first placed into the positioning seat 3. The clamping rod 41 on the movable plate 4 can clamp and fix the mold. Then, the hydraulic cylinder 5 is opened to push the stamping head 51 down to stamp the mold for testing. After stamping, the power mechanism is opened to drive the hydraulic cylinder 5 and the camera 6 to switch positions, so that the camera 6 can take pictures of the stamped mold. The pictures taken are compared with those before stamping for testing. The structure is reasonable, which facilitates the positioning and stamping of the mold, and also facilitates quick picture taking and testing.

[0036] Specifically, the bottom of the positioning seat 3 is provided with three limiting ports 34, and a slide rod 341 is fixedly connected inside the limiting port 34, and the movable plate 4 is slidably connected to the slide rod 341.

[0037] Three lead screws 32 are rotatably connected to the fixed column 31. One end of the lead screw 32 is rotatably connected to the fixed column 31. The end of the lead screw 32 extending into the fixed column 31 is fixedly connected to a third helical gear 321. The other end of the lead screw 32 is threaded into the movable plate 4. A second servo motor 33 is fixedly connected to the bottom of the fixed column 31. The fourth helical gear 331 fixed to the output shaft of the second servo motor 33 meshes with the third helical gear 321.

[0038] By adopting the above technical solution, the second servo motor 33 can drive the fourth helical gear 331 to rotate, the fourth helical gear 331 can drive the meshing third helical gear 321 to rotate, the third helical gear 321 can drive the lead screw 32 to rotate on the fixed column 31, the lead screw 32 can drive the threaded movable plate 4 to slide on the slide rod 341, the movable plate 4 can drive the clamping rod 41 to move, and the three movable plates 4 can clamp and position the middle mold.

[0039] Specifically, the hydraulic cylinder 5 is connected through the rotating rod 2 at the left end of the testing platform 1, and the camera 6 is suspended from the rotating rod 2 at the right end of the testing platform 1.

[0040] The power mechanism includes a hanger 12, a transmission rod 13, and a first servo motor 14. The hanger 12 is fixedly connected to the bottom of the testing table 1. The transmission rod 13 is connected through the hanger 12 and the hanger 12 and the transmission rod 13 are rotatably engaged. Both ends of the transmission rod 13 are fixedly connected to a first helical gear 131, and a second helical gear 22 is meshed with the first helical gear 131. A worm gear 132 is fixedly connected to the middle of the transmission rod 13. The first servo motor 14 is fixedly connected to the bottom of the hanger 12. The worm 141 fixed to the output shaft of the first servo motor 14 is meshed with the worm gear 132.

[0041] An L-shaped limiting rod 23 is fixedly connected to the rotating rod 2. Semi-circular sliding grooves 11 are provided at both ends of the top of the detection table 1, and the L-shaped limiting rod 23 slides in cooperation with the semi-circular sliding grooves 11.

[0042] By adopting the above technical solution, the hydraulic cylinder 5 and the camera 6 can be driven to switch positions. Specifically, the first servo motor 14 of the power mechanism can drive the worm gear 141 to rotate, the worm gear 141 can drive the meshing worm wheel 132 to rotate, the worm wheel 132 can drive the transmission rod 13 to rotate on the hanger 12, and the transmission rod 13 can drive the first helical gears 131 at both ends to rotate. Since the first helical gear 131 is meshed with the second helical gear 22, and the second helical gear 22 is connected to the rotating rod 2, which rotates on the inspection table 1, both rotating rods 2 can be driven to rotate on the inspection table 1 simultaneously. The rotating rods 2 can drive the fixed plate 21 to rotate. Furthermore, since the hydraulic cylinder 5 and the camera 6 are respectively suspended on the two fixed plates 21, ... Figure 4 As shown, the hydraulic cylinder 5 is located directly above the positioning seat 3. When the power mechanism drives the two rotating rods 2 to rotate counterclockwise by 180° simultaneously, the hydraulic cylinder 5 moves away from the positioning seat 3. At this time, the camera 6 rotates to directly above the positioning seat 3. When the power mechanism drives the rotating rods 2 to rotate clockwise by 180° again, the hydraulic cylinder 5 and the camera 6 are reset. That is, the hydraulic cylinder 5 is located directly above the positioning seat 3, and the camera 6 moves away from the positioning seat 3. This facilitates the control of the hydraulic cylinder 5 and the camera 6 to switch positions, so that after the mold is extruded and tested, the camera 6 can take pictures for comparison and testing.

[0043] During the rotation of the rotating rod 2, the L-shaped limiting rod 23 fixed on the rotating rod 2 can slide within the semi-circular slide groove 11 to limit the rotation, which facilitates the positioning of the rotating rod 2.

[0044] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A hardness detection device for mold production, comprising a detection table (1) and a positioning seat (3), characterized in that, The top of the testing platform (1) is rotatably connected to two ends of a rotating rod (2). One end of the rotating rod (2) is fixedly connected to a fixing plate (21), and the other end of the rotating rod (2) is fixedly connected to a second helical gear (22). The positioning seat (3) is fixedly connected to the testing platform (1) by a fixed column (31). The positioning seat (3) is used to position and clamp the mold by a movable plate (4). One end of the movable plate (4) is fixedly connected to a clamping rod (41). The platform also includes: A hydraulic cylinder (5) is provided, and a punch head (51) is fixedly connected to the telescopic end of the hydraulic cylinder (5), and the punch head (51) is used to apply pressure to the mold. Camera (6), the camera (6) is used to inspect the mold; A power mechanism is provided to drive the hydraulic cylinder (5) and the camera (6) to alternate positions.

2. The hardness testing device for mold production according to claim 1, characterized in that: The bottom of the positioning seat (3) is provided with three limiting ports (34), and a slide rod (341) is fixedly connected inside the limiting port (34), and the movable plate (4) is slidably connected to the slide rod (341).

3. The hardness testing device for mold production according to claim 1, characterized in that: Three lead screws (32) are rotatably connected to the fixed column (31). One end of the lead screw (32) is rotatably connected to the fixed column (31). The end of the lead screw (32) extending into the fixed column (31) is fixedly connected to a third helical gear (321). The other end of the lead screw (32) is threaded into the movable plate (4). The bottom end of the fixed column (31) is fixedly connected to a second servo motor (33). The fourth helical gear (331) fixed on the output shaft of the second servo motor (33) meshes with the third helical gear (321).

4. The hardness testing device for mold production according to claim 1, characterized in that: The hydraulic cylinder (5) is connected through to the rotating rod (2) at the left end of the testing platform (1), and the camera (6) is suspended on the rotating rod (2) at the right end of the testing platform (1).

5. The hardness testing device for mold production according to claim 1, characterized in that: The power mechanism includes a hanger (12), a transmission rod (13), and a first servo motor (14). The hanger (12) is fixedly connected to the bottom of the testing table (1). The transmission rod (13) is connected through the hanger (12), and the hanger (12) and the transmission rod (13) are rotatably coupled. Both ends of the transmission rod (13) are fixedly connected to a first helical gear (131), and a second helical gear (22) meshes with the first helical gear (131). A worm gear (132) is fixedly connected to the middle of the transmission rod (13). The first servo motor (14) is fixedly connected to the bottom of the hanger (12), and the worm (141) fixed to the output shaft of the first servo motor (14) meshes with the worm gear (132).

6. The hardness testing device for mold production according to claim 1, characterized in that: An L-shaped limiting rod (23) is fixedly connected to the rotating rod (2). Semi-circular sliding grooves (11) are provided at both ends of the top of the detection table (1), and the L-shaped limiting rod (23) slides in cooperation with the semi-circular sliding grooves (11).