Lighting equipment for detecting surface defect size of circular objects

By designing and coordinating components such as guide rods, connecting shafts, connecting plates, and geared motors, the problem of inconvenient angle adjustment of lighting equipment was solved, enabling flexible adjustment of the lighting lamp to adapt to circular workpieces of different sizes and improving the accuracy of inspection.

CN224286736UActive Publication Date: 2026-05-26WEILANG INTELLIGENT TECH (SUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WEILANG INTELLIGENT TECH (SUZHOU) CO LTD
Filing Date
2025-04-25
Publication Date
2026-05-26

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Abstract

This application provides a surface defect size detection lighting device for circular objects, including a fixed frame with two guide rods arranged laterally on the fixed frame. A mounting base is slidably connected to the two guide rods, and a connecting shaft is fixedly connected to the mounting base. A connecting plate is rotatably sleeved on the connecting shaft. A slot is formed on one side surface of the connecting plate, and a lighting lamp body is fixedly mounted on the lower surface of the connecting plate. A geared motor is fixedly mounted on one side surface of the mounting base, and a shaft is fixedly connected to the output end of the geared motor. A rotating plate is fixedly connected to the end of the shaft away from the geared motor, and a connecting block located within the slot is fixedly connected to one side surface of the rotating plate. Two limiting rings are fixedly sleeved on the connecting shaft. This application allows for adjustment of the angle and horizontal position of the lighting lamp body, making it suitable for circular workpieces of different sizes, thus broadening its applicability and facilitating subsequent inspection of circular workpieces.
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Description

Technical Field

[0001] This utility model relates to the technical field of lighting equipment for inspection, and more specifically, to a lighting equipment for inspecting the surface defect size of a circular object. Background Technology

[0002] A ring is essentially a hollow circle with a small radius and a large radius. The width of the ring is the difference between the radius of the entire circle and the radius of the hollow circle. After production, the ring workpiece needs to undergo surface defect and dimensional inspection. This process requires lighting equipment to assist in the inspection and observation of the workpiece. However, existing technologies have the following shortcomings:

[0003] When lighting equipment is in use, it is often installed in a designated location. Operators use the lighting equipment for auxiliary lighting. However, the angle and position of the lighting equipment itself are often inconvenient to adjust. If the lighting angle is not appropriate, it may cause reflection or glare on the surface of the object being inspected, affecting the subsequent actual inspection.

[0004] Therefore, there is an urgent need for lighting equipment based on the surface defect size detection of circular objects to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to address the problem that existing lighting equipment is often installed in a designated location, and operators use the lighting equipment for auxiliary lighting. However, the angle and position of the lighting equipment itself are often inconvenient to adjust. If the lighting angle is not appropriate, it may cause reflection or glare on the surface of the object being tested, affecting the subsequent actual testing.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A lighting device for detecting the surface defect size of a circular object is proposed to improve the above-mentioned problems.

[0008] The application is as follows:

[0009] A surface defect size detection lighting device for circular objects includes a fixed frame with two guide rods arranged laterally on the frame. A mounting base is slidably connected to both guide rods. A connecting shaft is fixedly connected to the mounting base, and a connecting plate is rotatably sleeved on the connecting shaft. A slot is formed on one side surface of the connecting plate, and a lighting lamp body is fixedly installed on the lower surface of the connecting plate. A geared motor is fixedly installed on one side surface of the mounting base, and a shaft is fixedly connected to the output end of the geared motor. A rotating plate is fixedly connected to the end of the shaft away from the geared motor, and a connecting block located within the slot is fixedly connected to one side surface of the rotating plate. Two limiting rings are fixedly sleeved on the connecting shaft.

[0010] As a preferred technical solution of this application, the upper surface of the fixing frame is provided with an opening, a threaded rod is fixedly connected to the center of the top of the mounting base, a positioning knob is threadedly connected to the threaded rod, and an anti-slip pad is fixedly connected to the bottom of the positioning knob, the anti-slip pad being in contact with the fixing frame.

[0011] As a preferred technical solution of this application, the top of the fixing frame is fixedly connected to two symmetrically distributed mounting plates, and the upper surface of the mounting plates is provided with a number of mounting holes.

[0012] As a preferred technical solution of this application, the two limiting rings are symmetrically distributed about the central axis of the connecting shaft, and the two limiting rings are respectively attached to the opposite side surfaces of the connecting plate.

[0013] As a preferred technical solution of this application, the threaded rod is located inside the opening.

[0014] As a preferred technical solution of this application, the guide rod is fixedly connected to the fixed frame, and the two guide rods are symmetrically distributed about the central axis of the fixed frame.

[0015] As a preferred technical solution of this application, the length of the opening is greater than four-fifths of the length of the guide rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] In the scheme of this application:

[0018] 1. By cooperating with the mounting base, connecting shaft, connecting plate, slot, geared motor, shaft, rotating plate and connecting block, the angle of the lighting body can be adjusted when the geared motor is running, which is conducive to adjusting the lighting body to a suitable lighting angle.

[0019] 2. By using guide rods, openings, threaded rods, positioning knobs, and anti-slip pads, the horizontal position of the lighting body can be adjusted, making it suitable for circular workpieces of different sizes and thus having a wider range of applications.

[0020] 3. The two limiting rings can be used to limit the lateral movement of the connecting plate and prevent the position of the connecting plate from shifting. Attached Figure Description

[0021] Figure 1 A schematic diagram of the overall structure of the lighting device for detecting surface defect dimensions of a circular object provided in this application. Figure 1 .

[0022] Figure 2 A schematic diagram of the overall structure of the lighting device for detecting surface defect dimensions of a circular object provided in this application. Figure 2 .

[0023] Figure 3 A schematic diagram of the separation structure of the connecting shaft and the connecting plate in the surface defect size detection lighting device based on a circular object provided in this application.

[0024] Figure 4 for Figure 1 A magnified structural diagram of part A in the middle.

[0025] The image shows:

[0026] 1. Fixing frame; 2. Guide rod; 3. Mounting base; 4. Connecting shaft; 5. Connecting plate; 6. Groove; 7. Lighting lamp body; 8. Gear motor; 9. Shaft; 10. Rotating plate; 11. Connecting block; 12. Limiting ring; 13. Opening; 14. Threaded rod; 15. Positioning knob; 16. Anti-slip pad; 17. Mounting plate. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0028] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0029] Example:

[0030] like Figure 1-4As shown, the surface defect size detection lighting device for a circular object proposed in this embodiment includes a fixed frame 1. Two guide rods 2 are horizontally arranged on the fixed frame 1, and the guide rods 2 are fixedly connected to the fixed frame 1. The two guide rods 2 are symmetrically distributed about the central axis of the fixed frame 1. A mounting base 3 is slidably connected to both guide rods 2. A connecting shaft 4 is fixedly connected to the mounting base 3. A connecting plate 5 is rotatably sleeved on the connecting shaft 4. A slot 6 is opened on one side surface of the connecting plate 5. A lighting lamp body 7 is fixedly installed on the lower surface of the connecting plate 5. A reduction motor 8 is fixedly installed on one side surface of the mounting base 3. The output of the reduction motor 8... A shaft 9 is fixedly connected to the output end. A rotating plate 10 is fixedly connected to the end of the shaft 9 away from the geared motor 8. When the geared motor 8 is started, the shaft 9 and the rotating plate 10 are rotated. A connecting block 11 located in the slot 6 is fixedly connected to one side surface of the rotating plate 10. Two limiting rings 12 are fixedly sleeved on the connecting shaft 4. The connecting block 11 rotates synchronously with the running trajectory of the rotating plate 10. The connecting block 11 slides in the slot 6, thereby causing the connecting plate 5 to swing back and forth in a fan shape. The lighting body 7 moves synchronously with the connecting plate 5, thereby adjusting the angle of the lighting body 7 and changing the lighting angle.

[0031] like Figure 1 and Figure 4 As shown, the upper surface of the fixing frame 1 has an opening 13, the length of which is greater than four-fifths of the length of the guide rod 2. A threaded rod 14 is fixedly connected to the center of the top of the mounting base 3. A positioning knob 15 is threadedly connected to the threaded rod 14. An anti-slip pad 16 is fixedly connected to the bottom of the positioning knob 15. The anti-slip pad 16 is in contact with the fixing frame 1. The anti-slip pad 16 is made of rubber and has good wear resistance and anti-slip performance. By rotating the positioning knob 15, the anti-slip pad 16 is disengaged from the fixing frame 1. Then, the mounting base 3 is pulled, causing the mounting base 3 to slide on the two guide rods 2. Through the connecting shaft 4 and the connecting plate 5, the lighting body 7 moves synchronously with the connecting plate 5, thereby adjusting the horizontal position of the lighting body 7 to accommodate circular workpieces of different sizes.

[0032] like Figure 1 As shown, the top of the fixing frame 1 is fixedly connected to two symmetrically distributed mounting plates 17. The upper surface of the mounting plates 17 has several mounting holes. By using multiple bolts to cooperate with the multiple mounting holes, the two mounting plates 17 are installed in the designated position to position the fixing frame 1.

[0033] like Figure 1 and Figure 3 As shown, the two limiting rings 12 are symmetrically distributed about the central axis of the connecting shaft 4, and the two limiting rings 12 are respectively attached to the opposite side surfaces of the connecting plate 5. The two limiting rings 12 can limit the connecting plate 5 laterally and prevent the position of the connecting plate 5 from shifting.

[0034] like Figure 1 and Figure 4 As shown, the threaded rod 14 is located inside the opening 13, which allows the threaded rod 14 to move.

[0035] Specifically, in use, this surface defect size detection lighting equipment based on a ring-shaped object operates as follows: Two mounting plates 17 are installed in designated positions to position the fixing frame 1. The reduction motor 8 is electrically connected to an external control power supply. The reduction motor 8 is started, driving the shaft 9 and rotating plate 10 to rotate. The connecting block 11 rotates synchronously along the trajectory of the rotating plate 10, sliding within the slot 6. This causes the connecting plate 5 to swing back and forth in a fan shape. The lighting body 7 moves synchronously with the connecting plate 5, thus adjusting the angle of the lighting body 7. The lighting angle is changed by adjusting the lighting body 7 to a suitable angle, and then the reduction motor 8 stops working. At the same time, by rotating the positioning knob 15, the anti-slip pad 16 is disengaged from the fixing frame 1. Then, the mounting base 3 is pulled, causing the mounting base 3 to slide on the two guide rods 2. Through the connecting shaft 4 and the connecting plate 5, the lighting body 7 moves synchronously with the connecting plate 5, thereby adjusting the horizontal position of the lighting body 7. This makes it easier to adapt to circular workpieces of different sizes, has a wider range of applications, and is beneficial for subsequent inspection of circular workpieces.

[0036] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.

Claims

1. A lighting device for detecting the size of surface defects of toroidal objects, comprising a fixed frame (1), characterized in that, Two guide rods (2) are horizontally arranged on the fixed frame (1). A mounting base (3) is slidably connected to the two guide rods (2). A connecting shaft (4) is fixedly connected to the mounting base (3). A connecting plate (5) is rotatably sleeved on the connecting shaft (4). A slot (6) is opened on one side surface of the connecting plate (5). A lighting lamp body (7) is fixedly installed on the lower surface of the connecting plate (5). A reduction motor (8) is fixedly installed on one side surface of the mounting base (3). A shaft (9) is fixedly connected to the output end of the reduction motor (8). A rotating plate (10) is fixedly connected to the end of the shaft (9) away from the reduction motor (8). A connecting block (11) located in the slot (6) is fixedly connected to one side surface of the rotating plate (10). Two limiting rings (12) are fixedly sleeved on the connecting shaft (4).

2. The surface defect size detection lighting device based on a circular object according to claim 1, characterized in that, The upper surface of the fixing frame (1) has an opening (13), and a threaded rod (14) is fixedly connected to the center of the top of the mounting base (3). A positioning knob (15) is threadedly connected to the threaded rod (14), and an anti-slip pad (16) is fixedly connected to the bottom of the positioning knob (15). The anti-slip pad (16) is in contact with the fixing frame (1).

3. The illumination device for detecting surface defect size of a circular object according to claim 1, characterized in that, The top of the fixing frame (1) is fixedly connected to two symmetrically distributed mounting plates (17), and the upper surface of the mounting plates (17) is provided with a number of mounting holes.

4. The surface defect size detection lighting device based on a circular object according to claim 1, characterized in that, The two limiting rings (12) are symmetrically distributed about the central axis of the connecting shaft (4), and the two limiting rings (12) are respectively attached to the opposite side surfaces of the connecting plate (5).

5. The surface defect size detection lighting device based on a circular object according to claim 2, characterized in that, The threaded rod (14) is located inside the opening (13).

6. The illumination device for detecting surface defect size of a circular object according to claim 1, characterized in that, The guide rod (2) is fixedly connected to the fixed frame (1), and the two guide rods (2) are symmetrically distributed about the central axis of the fixed frame (1).

7. The surface defect size detection lighting device based on a circular object according to claim 2, characterized in that, The length of the opening (13) is greater than four-fifths of the length of the guide rod (2).