A scraper powder coating device for toner cartridge production
The automated scraper powder coating device solves the problems of uneven distribution and low efficiency of lubricating powder in toner cartridge production, and achieves uniform powder coating and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUHAI DAWEI PRINTING SUPPLIES CO LTD
- Filing Date
- 2025-03-13
- Publication Date
- 2026-05-26
AI Technical Summary
The current method of applying lubricating powder with a doctor blade in toner cartridge production results in uneven distribution of lubricating powder, affecting print quality, and also leads to low efficiency due to manual operation.
A device comprising a powder placement box, a drive roller, a track, a slide bar, a scraper mounting bracket, and a striking block was designed. The device achieves automated powder coating by the scraper through motor drive and synchronous belt transmission, ensuring uniform powder coating, and shakes off excess powder by the striking block.
It achieves uniform coating of powder on the doctor blade, improves production efficiency, avoids the problem of too much or too little lubricating powder, and improves the printing quality of the toner cartridge.
Smart Images

Figure CN224287349U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of toner cartridge manufacturing technology, and in particular to a scraper powder coating device for toner cartridge manufacturing. Background Technology
[0002] A toner cartridge, also known as a photosensitive drum, is generally composed of an aluminum base material and a photosensitive material coated on the base material. In laser printers, over 70% of the imaging components are concentrated in the toner cartridge, and the print quality is largely determined by the toner cartridge. During toner cartridge production, there is a process of applying lubricating powder to the doctor blade. The doctor blade is often composed of a metal frame and a polyurethane sheet. Currently, toner cartridge production often uses a manual method to apply lubricating powder to the polyurethane sheet. However, this manual application method can easily lead to uneven distribution of the lubricating powder. Too much lubricating powder will cause it to fall onto the surface of the toner cartridge, affecting print quality; too little lubricating powder will affect the lubrication effect. Furthermore, manual operation is inefficient.
[0003] CN217821262U discloses a scraper powder coating device for toner cartridge production, including a workbench and a connecting seat. A protective cover is fixedly connected to the top outer side of the workbench, and a powder storage box is fixedly connected to the top middle of the workbench. A lifting mechanism is fixedly installed at the top middle of the protective cover, and a mounting frame is fixedly connected to the output end of the lifting mechanism. Circular grooves are opened at corresponding positions on the inner side of the mounting frame. Circular plates are fixedly connected to both sides of the connecting seat, and the circular plates are inserted into the inside of the circular grooves. A vibration mechanism is fixedly installed on the right side of the mounting frame.
[0004] In use, the existing device can only feed the next batch of scrapers after one batch of scrapers has finished being coated with powder, which results in low work efficiency and long waiting time. Therefore, we have proposed a scraper powder coating device for toner cartridge production. Utility Model Content
[0005] The purpose of this invention is to provide a scraper powder coating device for toner cartridge production, which solves the above-mentioned problems.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A scraper powder coating device for toner cartridge production includes a powder placement box, a placement groove on the top of the powder placement box, a support frame fixedly installed on the top of the powder placement box, an mounting frame fixedly installed on the top of the support frame, multiple first motors fixedly installed at the bottom of the mounting frame, drive rollers fixedly installed at the output ends of the first motors, a track tensioned on the outer side of the drive rollers, multiple mounting plates fixedly installed on the outer side of the track, reinforcing ribs fixedly installed on the outer side of the mounting plates, and one end of the reinforcing ribs fixedly installed on one side of the track.
[0008] As a further improvement to the above solution, multiple sliding rods are slidably mounted on the top of the mounting plate, a force-bearing plate is fixedly mounted on the top of the sliding rods, and a spring is fixedly mounted on the top of the mounting plate, with one end of the spring fixedly mounted on the bottom of the force-bearing plate.
[0009] As a further improvement to the above solution, a scraper mounting bracket is fixedly installed at the bottom of the slide rod, a lead screw is threaded onto one side of the scraper mounting bracket, a knob is fixedly installed on the outer side of one end of the lead screw, multiple limit rods are slidably installed on the inner side of the scraper mounting bracket, a scraper clamping limit plate is fixedly installed on one side of the limit rod, and the scraper clamping limit plate is rotatably installed on one side of the lead screw.
[0010] As a further improvement to the above solution, multiple slots are provided on the bottom inner wall of the scraper mounting bracket and on one side of the scraper clamping and limiting plate, and the slots fit snugly against the scraper.
[0011] By adopting the above technical solution, multiple slots are provided on the upper part of the scraper clamping limit plate and the scraper mounting bracket, which can allow the scraper to be clamped in the inner side of the slot, so that the scraper clamping and fixing effect is better and it is not easy to fall off.
[0012] As a further improvement to the above solution, an electric telescopic rod is fixedly installed on the top inner wall of the mounting frame, a pressure frame is fixedly installed at the output end of the electric telescopic rod, a second motor is fixedly installed on one side of the pressure frame, and a drive shaft is fixedly installed at the output end of the second motor.
[0013] By adopting the above technical solution, when multiple scrapers move to the top of the placement trough, the electric telescopic rod can be controlled to drive the lowering frame to descend. After the lowering frame descends, it can drive the force plate, slide bar, scraper mounting bracket and clamped scraper to descend, and the scraper can enter the inside of the powder.
[0014] As a further improvement to the above solution, a rotating shaft is rotatably mounted on the inner side of the pressure frame, and a pulley is fixedly mounted on the outer side of the rotating shaft and the drive shaft. A timing belt is tensioned on the outer side of the pulley, and multiple impact blocks are fixedly mounted on the outer side of the drive shaft and the rotating shaft.
[0015] By adopting the above technical solution, when the scraper is covered with powder, the electric telescopic rod can be controlled to lift it up, and the second motor can be controlled to drive the drive shaft to rotate. The drive shaft can drive the rotating shaft to rotate through the pulley and the synchronous belt. The drive shaft and the rotating shaft can drive the striking block to rotate, and the striking block can strike the force plate below.
[0016] As a further improvement to the above solution, the striking block is made of soft rubber and is elliptical in shape.
[0017] By adopting the above technical solution, the drive shaft and the rotating shaft can drive the striking block to rotate, and the striking block can strike the force plate below. After the force plate is subjected to force, it can cause the scraper mounting bracket and scraper below to shake, which can cause the dust above the scraper to fall to the inside of the placement groove, and can make the powder coating above the scraper more uniform.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0019] This utility model discloses a scraper powder coating device for toner cartridge production. A control knob drives a lead screw to rotate. After the lead screw rotates, it can move the scraper clamping limit plate through the threaded engagement. Multiple slots are provided on the upper part of the scraper clamping limit plate and the scraper mounting frame, allowing the scraper to be clamped in the inner side of the slots. When multiple scrapers move to the upper part of the placement slot, the electric telescopic rod can be controlled to drive the lower pressure frame to descend. After the lower pressure frame descends, it can drive the force plate, slide rod, scraper mounting frame and the clamped scraper to descend as well.
[0020] This utility model discloses a scraper powder coating device for toner cartridge production. It controls a second motor to drive a drive shaft to rotate. The drive shaft can drive a rotating shaft to rotate via a pulley and a synchronous belt. The drive shaft and the rotating shaft can drive a striking block to rotate. The striking block can strike a force plate below. After the force plate is subjected to force, it can cause the scraper mounting bracket and scraper below to shake, allowing the dust above the scraper to fall to the inside of the placement groove, so that the powder coating above the scraper is more uniform. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0023] Figure 2 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 3 This is a three-dimensional structural diagram of the explosive portion of this utility model;
[0025] Figure 4 for Figure 3 A schematic diagram of part A in the diagram.
[0026] In the diagram: 1. Powder placement box; 2. Placement trough; 3. Support frame; 4. Mounting frame; 5. First motor; 6. Drive roller; 7. Track; 8. Mounting plate; 9. Reinforcing rib; 10. Slide rod; 11. Force plate; 12. Spring; 13. Limiting block; 14. Scraper mounting frame; 15. Lead screw; 16. Knob; 17. Limiting rod; 18. Scraper clamping limiting plate; 19. Electric telescopic rod; 20. Lower pressure frame; 21. Second motor; 22. Drive shaft; 23. Rotating shaft; 24. Pulley; 25. Synchronous belt; 26. Impact block. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0028] refer to Figure 1-4 A scraper powder coating device for toner cartridge production includes a powder placement box 1, a placement groove 2 on the top of the powder placement box 1, a support frame 3 fixedly installed on the top of the powder placement box 1, an mounting frame 4 fixedly installed on the top of the support frame 3, a plurality of first motors 5 fixedly installed on the bottom of the mounting frame 4, a drive roller 6 fixedly installed on the output end of the first motor 5, a track 7 tensioned on the outer side of the drive roller 6, a plurality of mounting plates 8 fixedly installed on the outer side of the track 7, a reinforcing rib 9 fixedly installed on the outer side of the mounting plate 8, and one end of the reinforcing rib 9 fixedly installed on one side of the track 7.
[0029] In this embodiment, a plurality of slide rods 10 are slidably mounted on the top of the mounting plate 8, a force-bearing plate 11 is fixedly mounted on the top of the slide rods 10, and a spring 12 is fixedly mounted on the top of the mounting plate 8, with one end of the spring 12 fixedly mounted on the bottom of the force-bearing plate 11.
[0030] In this embodiment, a scraper mounting bracket 14 is fixedly installed at the bottom of the slide rod 10. A lead screw 15 is threaded onto one side of the scraper mounting bracket 14. A knob 16 is fixedly installed on the outer side of one end of the lead screw 15. Multiple limiting rods 17 are slidably installed on the inner side of the scraper mounting bracket 14. A scraper clamping limiting plate 18 is fixedly installed on one side of the limiting rod 17. The scraper clamping limiting plate 18 is rotatably installed on one side of the lead screw 15.
[0031] In this embodiment, multiple slots are provided on the bottom inner wall of the scraper mounting bracket 14 and one side of the scraper clamping and limiting plate 18, and the slots fit into the scraper.
[0032] In this embodiment, an electric telescopic rod 19 is fixedly installed on the top inner wall of the mounting frame 4, a pressure frame 20 is fixedly installed at the output end of the electric telescopic rod 19, a second motor 21 is fixedly installed on one side of the pressure frame 20, and a drive shaft 22 is fixedly installed at the output end of the second motor 21.
[0033] In this embodiment, a rotating shaft 23 is rotatably mounted on the inner side of the pressure frame 20, and a pulley 24 is fixedly mounted on the outer side of the rotating shaft 23 and the drive shaft 22. A synchronous belt 25 is tensioned on the outer side of the pulley 24, and multiple striking blocks 26 are fixedly mounted on the outer side of the drive shaft 22 and the rotating shaft 23.
[0034] In this embodiment, the striking block 26 is made of soft rubber and is elliptical in shape.
[0035] The implementation principle of the scraper powder coating device for toner cartridge production in this embodiment is as follows: The control knob 16 drives the lead screw 15 to rotate. After rotation, the lead screw 15 can move the scraper clamping limit plate 18 through threaded engagement. The scraper clamping limit plate 18 can clamp and fix the scraper. Multiple slots are provided above both the scraper clamping limit plate 18 and the scraper mounting bracket 14, allowing the scraper to be engaged inside the slots. The first motor 5 drives the drive roller 6 to rotate. The drive roller 6 can move the track 7 and the multiple mounting plates 8 above. When the multiple scrapers move above the placement slot 2, the electric telescopic rod 19 can be controlled to lower the lower pressure frame 20. After the lower pressure frame 20 lowers, it can... The force plate 11, slide bar 10, scraper mounting bracket 14, and clamped scraper are lowered, allowing the scraper to enter the inner side of the powder. When the scraper is covered with powder, the electric telescopic rod 19 can be controlled to raise it, and the second motor 21 can be controlled to drive the drive shaft 22 to rotate. The drive shaft 22 can drive the rotating shaft 23 to rotate via the pulley 24 and the synchronous belt 25. The drive shaft 22 and the rotating shaft 23 can drive the striking block 26 to rotate, and the striking block 26 can strike the force plate 11 below. After the force plate 11 is subjected to force, the scraper mounting bracket 14 and the scraper below can shake, allowing the dust above the scraper to fall into the inner side of the placement groove 2, so that the powder above the scraper can be coated more evenly.
[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0037] The above provides a detailed description of the doctor blade powder coating device for toner cartridge production provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A scraper powder coating device for toner cartridge production, characterized in that, include: A powder placement box (1) is provided with a placement slot (2) on the top of the powder placement box (1). A support frame (3) is fixedly installed on the top of the powder placement box (1). An installation frame (4) is fixedly installed on the top of the support frame (3). Multiple first motors (5) are fixedly installed on the bottom of the installation frame (4). A drive roller (6) is fixedly installed on the output end of the first motor (5). A track (7) is tensioned on the outside of the drive roller (6). Multiple mounting plates (8) are fixedly installed on the outside of the track (7). A reinforcing rib (9) is fixedly installed on the outside of the mounting plate (8). One end of the reinforcing rib (9) is fixedly installed on one side of the track (7).
2. The scraper powder coating device for toner cartridge production according to claim 1, characterized in that, Multiple slide rods (10) are slidably mounted on the top of the mounting plate (8). A force plate (11) is fixedly mounted on the top of the slide rods (10). A spring (12) is fixedly mounted on the top of the mounting plate (8). One end of the spring (12) is fixedly mounted on the bottom of the force plate (11).
3. The scraper powder coating device for toner cartridge production according to claim 2, characterized in that, A scraper mounting bracket (14) is fixedly installed at the bottom of the slide rod (10). A lead screw (15) is threaded onto one side of the scraper mounting bracket (14). A knob (16) is fixedly installed on the outer side of one end of the lead screw (15). Multiple limiting rods (17) are slidably installed on the inner side of the scraper mounting bracket (14). A scraper clamping limiting plate (18) is fixedly installed on one side of the limiting rod (17). The scraper clamping limiting plate (18) is rotatably installed on one side of the lead screw (15).
4. The scraper powder coating device for toner cartridge production according to claim 3, characterized in that, The bottom inner wall of the scraper mounting bracket (14) and one side of the scraper clamping limiting plate (18) are provided with multiple slots, which fit against the scraper.
5. The scraper powder coating device for toner cartridge production according to claim 1, characterized in that, An electric telescopic rod (19) is fixedly installed on the top inner wall of the mounting bracket (4). A pressure frame (20) is fixedly installed at the output end of the electric telescopic rod (19). A second motor (21) is fixedly installed on one side of the pressure frame (20). A drive shaft (22) is fixedly installed at the output end of the second motor (21).
6. The scraper powder coating device for toner cartridge production according to claim 5, characterized in that, A rotating shaft (23) is rotatably mounted on the inner side of the pressure frame (20). A pulley (24) is fixedly mounted on the outer side of the rotating shaft (23) and the drive shaft (22). A synchronous belt (25) is tensioned on the outer side of the pulley (24). Multiple striking blocks (26) are fixedly mounted on the outer side of the drive shaft (22) and the rotating shaft (23).
7. The scraper powder coating device for toner cartridge production according to claim 6, characterized in that, The striking block (26) is made of soft rubber and is elliptical in shape.