A larger capacity toner cartridge

By designing an expansion chamber and a laser channel between the toner chamber and the waste toner chamber, the problem of insufficient toner chamber capacity was solved, realizing the increase of toner chamber capacity and the miniaturization of the equipment.

CN224287356UActive Publication Date: 2026-05-26ZHUHAI BENTO TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHUHAI BENTO TECH CO LTD
Filing Date
2025-08-14
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

In existing technologies, the layout of the toner cartridge and waste toner cartridge results in insufficient space utilization, making it difficult to increase the toner cartridge capacity. Furthermore, increasing the toner cartridge volume would increase the overall size of the device, which does not conform to the development trend of printer miniaturization and portability.

Method used

An expansion chamber is designed between the toner cartridge and the waste toner cartridge. By utilizing the existing gaps and longitudinal space, the capacity of the toner cartridge is increased by setting up first and second containment chambers. An obstacle course is set up in front of the waste toner cartridge as a laser channel to optimize the spatial layout.

Benefits of technology

It effectively utilizes the unused space inside the toner cartridge, maximizing the capacity of the toner compartment while maintaining the compact design of the device, so as not to affect the normal use of the printer.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a toner cartridge with increased capacity, comprising a toner cartridge body and a waste toner cartridge. The toner cartridge body is installed at the lower end of the waste toner cartridge, and a gap is formed between the lower end of the waste toner cartridge and the front side of the upper end of the toner cartridge body, which constitutes a laser channel. Capacity expansion compartments are respectively provided on the left and right sides of the upper front side of the toner cartridge body. The capacity expansion compartments include a first receiving compartment and a second receiving compartment. The first receiving compartment is located directly below the waste toner cartridge, and the second receiving compartment is located in front of the front end of the waste toner cartridge, with its upper end extending above the front end of the waste toner cartridge. Since there is already a gap between the toner cartridge body and the waste toner cartridge for the laser beam to pass through, the first receiving compartment utilizes the unused space between the waste toner cartridge and the toner cartridge body, increasing the capacity of the toner cartridge body; the second receiving compartment extends to the front end and above the waste toner cartridge, utilizing the longitudinal space in front of the waste toner cartridge and the unused space in front of the toner cartridge inside the printer.
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Description

Technical Field

[0001] This application relates to the field of equipment technology for electrical recording processes using charge patterns, and more specifically to a high-capacity toner cartridge. Background Technology

[0002] In imaging devices such as laser printers and copiers, the toner cartridge and waste toner container are core components ensuring continuous printing. The toner cartridge stores new toner and delivers it to the developing unit via a toner supply mechanism to form a visible image on the photosensitive medium. The waste toner container collects residual toner that failed to transfer to the paper during printing, preventing leakage and contamination of the device's internal components or impact on subsequent print quality. As users' demands for printing efficiency and battery life increase, the capacity of the toner cartridge has become a key indicator. However, current technologies often suffer from insufficient space utilization in the layout of the toner cartridge and waste toner container: to avoid interference, they are typically designed as separate units, with large gaps between them or a vertically stacked structure without space reuse. This results in a significant amount of unused internal space, making it difficult to increase the toner cartridge capacity. Simply increasing the volume of the toner cartridge to increase capacity would increase the overall size of the device, contradicting the trend towards miniaturization and portability in printers. Utility Model Content

[0003] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a toner cartridge with increased capacity, and the technical solution adopted includes:

[0004] An increased-capacity toner cartridge includes a toner cartridge body and a waste toner cartridge. The toner cartridge body is installed at the lower end of the waste toner cartridge. A gap is formed between the lower end of the waste toner cartridge and the front side of the upper end of the toner cartridge body, which constitutes the laser channel. Capacity expansion cartridges are respectively provided on the left and right sides of the upper front side of the toner cartridge body. The capacity expansion cartridge includes a first receiving cartridge and a second receiving cartridge. The first receiving cartridge is located directly below the waste toner cartridge, and the second receiving cartridge is located in front of the front end of the waste toner cartridge, with the upper end of the second receiving cartridge extending above the front end of the waste toner cartridge.

[0005] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: an avoidance groove is provided at the lower front side of the waste powder bin, a photosensitive drum is provided inside the waste powder bin, and the photosensitive drum is distributed directly behind the avoidance groove, and the avoidance groove constitutes the laser channel.

[0006] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: a handle is provided in the middle of the front end of the waste powder bin, and the front end of the second receiving bin is flush with the front end of the handle.

[0007] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the front side wall of the second receiving chamber is on the same plane as the front side wall of the toner chamber body, and the front side wall of the second receiving chamber and the front side wall of the toner chamber body gradually slope backward from top to bottom.

[0008] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the toner cartridge body is provided with a powder stirring frame, the powder stirring frame is rotatably installed on the toner cartridge body, and the powder stirring frame is located directly above the middle of the bottom wall of the toner cartridge body.

[0009] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the powder stirring frame and the auxiliary powder stirring frame are connected by a gear transmission assembly set on the side wall of the toner hopper body.

[0010] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the two first receiving compartments are provided with inclined surfaces on the side that are close to each other, and the two inclined surfaces gradually approach each other from back to front.

[0011] The beneficial effects of this utility model are as follows: In this application, both sides of the upper end of the toner cartridge body are provided with expansion chambers. Since there is originally a gap between the toner cartridge body and the waste toner cartridge for the laser beam to pass through, the first receiving chamber utilizes the idle space between the waste toner cartridge and the toner cartridge body, thereby increasing the capacity of the toner cartridge body. The second receiving chamber extends to the front end and above the waste toner cartridge, further utilizing the longitudinal space in front of the waste toner cartridge, making full use of the idle space in front of the toner cartridge in the printer, and maximizing the capacity of the toner cartridge body. Attached Figure Description

[0012] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0013] Figure 1 This is a schematic diagram of the structure of the toner cartridge described in this application;

[0014] Figure 2 This is an exploded view of the structure of the toner cartridge described in this application;

[0015] Figure 3 This is one of the cross-sectional views of the toner cartridge described in this application;

[0016] Figure 4 This is the second cross-sectional view of the toner cartridge described in this application. Detailed Implementation

[0017] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0018] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.

[0019] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In this utility model, unless otherwise explicitly defined, the terms "setting," "installing," and "connecting" should be interpreted broadly. For example, they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0021] Reference Figure 1-4 As shown, an embodiment of this application is proposed. The increased capacity toner cartridge in this embodiment includes a toner cartridge body 10 and a waste toner cartridge 20. The toner cartridge body 10 is installed at the lower end of the waste toner cartridge 20. A gap is formed between the lower end of the waste toner cartridge 20 and the front side of the upper end of the toner cartridge body 10. This gap constitutes the laser channel 30. The left and right sides of the upper front side of the toner cartridge body 10 are respectively provided with capacity expansion chambers. The capacity expansion chamber includes a first receiving chamber 40 and a second receiving chamber 50. The first receiving chamber 40 is distributed directly below the waste toner cartridge 20. The second receiving chamber 50 is distributed in front of the front end of the waste toner cartridge 20, and the upper end of the second receiving chamber 50 extends to the top of the front end of the waste toner cartridge 20.

[0022] Referring to the attached drawings, the toner cartridge body 10 is provided with a toner stirring frame, a developing roller 11 and a toner dispensing blade 12, and the waste toner cartridge 20 is provided with a photosensitive drum 23, a charging roller 24 and a cleaning blade 25. The printer's laser emitter emits a laser beam, which passes through the laser channel 30 and irradiates the surface of the photosensitive drum to form an electrostatic latent image on the surface of the photosensitive drum.

[0023] In this application, both sides of the upper end of the toner cartridge body 10 are provided with expansion chambers. Since there is originally a gap between the toner cartridge body 10 and the waste toner cartridge 20 for the laser beam to pass through, the first receiving chamber 40 utilizes the idle space between the waste toner cartridge 20 and the toner cartridge body 10 to increase the capacity of the toner cartridge body 10; the second receiving chamber 50 extends to the front end and above the waste toner cartridge 20, further utilizing the longitudinal space in front of the waste toner cartridge 20, making full use of the idle space in front of the toner cartridge in the printer, and maximizing the capacity of the toner cartridge body 10.

[0024] In this embodiment, the first storage compartment 40 and the second storage compartment 50 are interconnected.

[0025] As the capacity of the toner container body 10 is increased, this embodiment also enlarges the cavity for holding waste toner on the waste toner container 20 to meet the capacity requirements of waste toner.

[0026] Furthermore, as a preferred embodiment, the waste powder bin 20 is provided with a clearance groove 21 at the lower front end, and a photosensitive drum is provided inside the waste powder bin 20, with the photosensitive drum distributed directly behind the clearance groove 21, and the clearance groove 21 forming the laser channel 30.

[0027] On the one hand, the clearance groove 21 is directly opened at the lower front side of the waste powder bin 20, serving as the physical carrier of the laser channel 30. Its dimensional accuracy, such as width, depth, and parallelism, can be strictly controlled through the injection molding process of the waste powder bin 20 to ensure imaging stability.

[0028] On the other hand, the clearance groove 21 directly utilizes the structural space of the waste toner hopper 20 to form the laser channel 30, eliminating the need to reserve an independent channel gap between the toner hopper body 10 and the waste toner hopper 20, thus avoiding space waste. This makes the layout of the waste toner hopper 20, the photosensitive drum, and the laser channel 30 more compact. The laser channel 30 does not occupy the space of the toner hopper body 10. At the same time, the space of the clearance groove 21 in the waste toner hopper 20 is used to set up the first receiving hopper 40 and the second receiving hopper 50 to maximize the capacity of the toner hopper body 10.

[0029] Preferably, the waste powder bin 20 has a handle 22 at the middle of its front end, and the front end of the second receiving bin 50 is flush with the front end of the handle 22.

[0030] This application extends the front end of the second storage compartment 50 to be flush with the front end of the handle 22, so that the second storage compartment 50 can make full use of the space occupied by the handle 22 of the waste toner compartment 20 inside the printer, maximize the capacity of the second storage compartment 50, and further improve the capacity of the toner compartment body 10.

[0031] Preferably, the front sidewall of the second receiving chamber 50 is on the same plane as the front sidewall of the toner cartridge body 10, and the front sidewall of the second receiving chamber 50 and the front sidewall of the toner cartridge body 10 gradually slope backward from top to bottom.

[0032] See attached document Figure 2 As shown, the front sidewall of the second receiving chamber 50 is on the same plane as the front sidewall of the toner container body 10, so that the toner in the second receiving chamber 50 can flow smoothly into the toner container body 10 and avoid dead corners. At the same time, the front sidewall of the second receiving chamber 50 and the front sidewall of the toner container body 10 gradually slope backward from top to bottom, which helps to guide the toner in the toner container body 10 to flow to the mixing rack and reduce toner clumping.

[0033] Based on the above, the toner cartridge body 10 described in this application includes a toner stirring rack 60, which is rotatably mounted on the toner cartridge body 10 and located directly above the center of the bottom wall of the toner cartridge body. In this embodiment, the bottom wall of the toner cartridge body 10 is arc-shaped, and the toner stirring rack 60 is located directly above the arc-shaped bottom wall.

[0034] In this embodiment, the two first receiving chambers 40 are provided with inclined surfaces 41 on the side that are close to each other, and the two inclined surfaces 41 gradually approach each other from back to front, so that the laser beam can pass smoothly through the laser channel 30 and irradiate the photosensitive drum, without increasing the length of the drum and without affecting the normal use of the drum.

[0035] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications and substitutions are included within the scope defined by the claims of this application.

Claims

1. A high-capacity toner cartridge, characterized in that, The device includes a toner cartridge body (10) and a waste toner cartridge (20). The toner cartridge body (10) is installed at the lower end of the waste toner cartridge (20). A gap is formed between the lower end of the waste toner cartridge (20) and the front side of the upper end of the toner cartridge body (10), which constitutes a laser channel (30). The left and right sides of the upper front side of the toner cartridge body (10) are respectively provided with expansion chambers. The expansion chambers include a first accommodating chamber (40) and a second accommodating chamber (50). The first accommodating chamber (40) is located directly below the waste toner cartridge (20), and the second accommodating chamber (50) is located in front of the front end of the waste toner cartridge (20). The upper end of the second accommodating chamber (50) extends to the top of the front end of the waste toner cartridge (20).

2. The increased capacity toner cartridge according to claim 1, characterized in that, The waste powder bin (20) is provided with a clearance groove (21) at the lower front end. The waste powder bin (20) is provided with a photosensitive drum, which is located directly behind the clearance groove (21). The clearance groove (21) constitutes the laser channel (30).

3. The increased capacity toner cartridge according to claim 1, characterized in that, The waste powder bin (20) has a handle (22) at the middle of its front end, and the front end of the second container (50) is flush with the front end of the handle (22).

4. The increased capacity toner cartridge according to claim 1, characterized in that, The front sidewall of the second receiving chamber (50) is on the same plane as the front sidewall of the toner cartridge body (10), and the front sidewall of the second receiving chamber (50) and the front sidewall of the toner cartridge body (10) gradually slope backward from top to bottom.

5. The increased capacity toner cartridge according to claim 4, characterized in that, The toner cartridge body (10) is provided with a powder stirring rack (60), which is rotatably mounted on the toner cartridge body (10) and is located directly above the middle of the bottom wall of the toner cartridge body.

6. The increased capacity toner cartridge according to claim 1, characterized in that, The two first containment chambers (40) have inclined surfaces (41) on the side that are close to each other, and the two inclined surfaces (41) gradually approach each other from back to front.