A corrosion and cold protection device for photovoltaic brackets in high-altitude and cold-weather areas

Abstract

This utility model discloses a corrosion-resistant and cold-proof device for photovoltaic supports in high-altitude and cold-weather regions. It includes a stable base, a support frame assembly connected to the top of the stable base, an end frame assembly at the top of the support frame assembly, a side frame assembly inside the end frame assembly, and a reinforcing frame assembly at the bottom of the side frame assembly. The reinforcing frame assembly is composed of a main support body, an anti-corrosion layer, a hydrophobic layer, and an anti-UV layer. The anti-UV layer is made of fluorocarbon topcoat, the anti-corrosion layer is made of epoxy micaceous iron oxide intermediate paint, and a hydrophobic layer and an anti-UV layer are respectively provided on the outer wall of the anti-corrosion layer. The main support body is made of hot-dip galvanized steel. The end frame assembly includes the main support body, which has an internal chamber containing an electric heating tape. The outer wall of the main support body is provided with the anti-corrosion layer, the hydrophobic layer, and the anti-UV layer. This device prevents snow accumulation and corrosion, thereby extending its service life and reducing maintenance costs.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic support technology, specifically a corrosion and cold protection device for photovoltaic supports in high-altitude and cold-weather regions. Background Technology

[0002] Photovoltaic brackets are structural support systems used to install and fix solar panels in a solar photovoltaic system. They play a key role in ensuring that solar panels can receive solar radiation at the optimal angle, thereby maximizing energy collection efficiency. The design and material selection of photovoltaic brackets directly affect the overall performance, stability and durability of the system.

[0003] In high-altitude and cold regions (such as the Qinghai-Tibet Plateau, the Arctic Circle, or extremely cold winter areas), photovoltaic support structures need to cope with multiple challenges, including extreme low temperatures (below -40°C), freeze-thaw cycles, strong ultraviolet radiation, snow and ice loads, and corrosive environments. Existing photovoltaic support structures are prone to snow accumulation, and after snow removal with de-icing agents, they are easily corroded. To ensure the structural stability and long service life of the support structures, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to provide a corrosion and cold protection device for photovoltaic brackets in high-altitude and cold regions, so as to solve the problem of photovoltaic brackets being easily corroded by snow accumulation as mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a photovoltaic support anti-corrosion and anti-cold device for high-altitude and cold regions, comprising a stable base, a support frame assembly connected to the top of the stable base, an end frame assembly provided at the top of the support frame assembly, a side frame assembly provided inside the end frame assembly, and a reinforcing frame assembly provided at the bottom of the side frame assembly;

[0006] The end frame assembly includes a main support body with a cavity inside. An electric heating tape is installed inside the cavity, and the outer wall of the main support body is provided with an anti-corrosion layer, a hydrophobic layer, and an anti-ultraviolet layer.

[0007] Preferably, the reinforcing frame assembly is composed of a main support body, an anti-corrosion layer, a hydrophobic layer, and an anti-ultraviolet layer, and the main support body is made of hot-dip galvanized steel.

[0008] Preferably, the outer wall of the anti-corrosion layer is provided with a hydrophobic layer, and the outer wall of the hydrophobic layer is provided with an anti-ultraviolet layer.

[0009] Preferably, the material of the UV-resistant layer is fluorocarbon topcoat, and the material of the anti-corrosion layer is epoxy micaceous iron oxide intermediate paint.

[0010] Preferably, the end frame assembly and the side frame assembly form a rectangular structure, and the support frame assembly, side frame assembly, end frame assembly and reinforcing frame assembly are fixed by welding.

[0011] Preferably, the support frame assembly and side frame assembly have the same structure as the end frame assembly, and protective pads are affixed to the connection points of the support frame assembly, side frame assembly, end frame assembly and reinforcing frame assembly.

[0012] Preferably, the hydrophobic layer is made of fluorinated silicon nanomaterials, and the anti-corrosion layer, hydrophobic layer, and UV-resistant layer are all applied by spraying.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) This device avoids snow accumulation and corrosion, thereby extending its service life and reducing maintenance costs.

[0015] (2) This device is equipped with a support frame assembly, a side frame assembly, an end frame assembly and a reinforcing frame assembly, and an electric heating tape is installed in the main support body of the support frame assembly, the side frame assembly and the end frame assembly located on the outside. Under the operation of the electric heating tape, the main support body can be heated in time, the snow on the outside of the main support body can be melted in time and kept dry, thus avoiding corrosion during the snow handling process.

[0016] (3) This device can improve the corrosion resistance and UV resistance of the main support body by setting an anti-corrosion layer, a hydrophobic layer and an anti-ultraviolet layer on the outer wall of the main support body, thereby ensuring the service life of the main support body. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a photovoltaic support anti-corrosion and cold-proof device for high-altitude and cold-resistant areas according to the present invention;

[0018] Figure 2 This is a side view of a photovoltaic support anti-corrosion and anti-cold device for high-altitude and cold regions according to this utility model;

[0019] Figure 3 This is a cross-sectional view of the main support body of a photovoltaic support anti-corrosion and anti-cold device for high-altitude and cold regions according to this utility model.

[0020] In the diagram: 1. End frame assembly; 11. Main support body; 12. Electric heating tape; 13. Anti-corrosion layer; 14. Hydrophobic layer; 15. UV resistant layer; 2. Stabilizing base; 3. Protective pad; 4. Side frame assembly; 5. Reinforcing frame assembly; 6. Support frame assembly. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3 This utility model provides a technical solution: a photovoltaic support anti-corrosion and cold-proof device for high-altitude and cold-resistant areas, including a stable base 2, a support frame assembly 6 connected to the top of the stable base 2, an end frame assembly 1 at the top of the support frame assembly 6, a side frame assembly 4 inside the end frame assembly 1, and a reinforcing frame assembly 5 at the bottom of the side frame assembly 4. The reinforcing frame assembly 5 is composed of a main support body 11, an anti-corrosion layer 13, a hydrophobic layer 14, and an anti-ultraviolet layer 15. The main support body 11 is made of hot-dip galvanized steel. This structure of the main support body 11 has sufficient... It has high strength, low cost, and certain corrosion resistance. The outer wall of the anti-corrosion layer 13 is provided with a hydrophobic layer 14, and the outer wall of the hydrophobic layer 14 is provided with an anti-ultraviolet layer 15. This structure can improve the hydrophobicity of the main support body 11 and reduce ice adhesion. The anti-ultraviolet layer 15 is made of fluorocarbon topcoat, and the anti-corrosion layer 13 is made of epoxy micaceous iron oxide intermediate paint. This structure can improve the anti-ultraviolet function of the main support body 11. The end frame assembly 1 includes the main support body 11. The end frame assembly 1 and the side frame assembly 4 form a rectangular structure. The support frame assembly 6... The side frame assembly 4, end frame assembly 1, and reinforcing frame assembly 5 are fixed by welding. This structure, through the connection of end frame assembly 1 and side frame assembly 4, provides sufficient support for the installation of solar panels. The support frame assembly 6 and side frame assembly 4 have the same structure as end frame assembly 1. Protective pads 3 are affixed to the joints of support frame assembly 6, side frame assembly 4, end frame assembly 1, and reinforcing frame assembly 5. The protective pads 3 are made of corrosion-resistant rubber and are affixed to the welded joints to protect the welds and prevent damage. The resulting breakage ensures the service life of the device. The main support body 11 has a cavity inside, and an electric heating tape 12 is installed inside the cavity. The outer wall of the main support body 11 is provided with an anti-corrosion layer 13, a hydrophobic layer 14, and an anti-ultraviolet layer 15. The hydrophobic layer 14 is made of fluorinated silicon nanomaterials. The anti-corrosion layer 13, the hydrophobic layer 14, and the anti-ultraviolet layer 15 are all applied by spraying. The anti-corrosion layer 13, the hydrophobic layer 14, and the anti-ultraviolet layer 15 of this structure are applied sequentially from the inside to the outside, ensuring the uniformity of the spraying and the protective effect.

[0023] Working principle: When using this high-altitude and cold-resistant photovoltaic support anti-corrosion and cold-proof device, the solar panels are first installed on the top of the main support body 11 of the side frame assembly 4 and the end frame assembly 1. During the use of this device, if there is snow on the surface of the main support body 11 of the support frame assembly 6, the side frame assembly 4 and the end frame assembly 1, the electric heating tape 12 will be activated. After the electric heating tape 12 is activated, it will heat the main support body 11, thereby melting the snow on the surface of the main support body 11 and drying the surface of the main support body 11 quickly. During the use of this device, the anti-corrosion layer 13, the hydrophobic layer 14 and the anti-ultraviolet layer 15 can also play a role in anti-corrosion, anti-ultraviolet and hydrophobic protection for the main support body 11, thereby ensuring the service life of the main support body 11 and reducing the maintenance cost of the main support body 11.

[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-cold zone photovoltaic support anti-corrosion and anti-cold device, comprising a stable base (2), characterized in that: The top of the stable base (2) is connected to a support frame assembly (6), the top of the support frame assembly (6) is provided with an end frame assembly (1), the inside of the end frame assembly (1) is provided with a side frame assembly (4), and the bottom of the side frame assembly (4) is provided with a reinforcing frame assembly (5). The end frame assembly (1) includes a main support body (11), a cavity is provided inside the main support body (11), an electric heating tape (12) is provided inside the cavity, and an anti-corrosion layer (13), a hydrophobic layer (14) and an anti-ultraviolet layer (15) are provided on the outer wall of the main support body (11).

2. The high-cold region photovoltaic support anti-corrosion and anti-cold device according to claim 1, characterized in that: The reinforcing frame assembly (5) is composed of a main support body (11), an anti-corrosion layer (13), a hydrophobic layer (14) and an anti-ultraviolet layer (15). The main support body (11) is made of hot-dip galvanized steel.

3. The high-cold region photovoltaic support anti-corrosion and anti-cold device according to claim 1, characterized in that: The outer wall of the anti-corrosion layer (13) is provided with a hydrophobic layer (14), and the outer wall of the hydrophobic layer (14) is provided with an anti-ultraviolet layer (15).

4. The high-cold region photovoltaic support anti-corrosion and anti-cold device according to claim 1, characterized in that: The material of the UV-resistant layer (15) is fluorocarbon topcoat, and the material of the anti-corrosion layer (13) is epoxy micaceous iron oxide intermediate paint.

5. The high-cold region photovoltaic support anti-corrosion and anti-cold device according to claim 1, characterized in that: The end frame assembly (1) and the side frame assembly (4) form a rectangular structure. The support frame assembly (6), the side frame assembly (4), the end frame assembly (1) and the reinforcing frame assembly (5) are fixed by welding.

6. The anti-corrosion and anti-cold device for photovoltaic supports in high-altitude and cold regions according to claim 1, characterized in that: The support frame assembly (6) and the side frame assembly (4) have the same structure as the end frame assembly (1). Protective pads (3) are pasted at the connection points of the support frame assembly (6), the side frame assembly (4), the end frame assembly (1) and the reinforcing frame assembly (5).

7. The anti-corrosion and anti-cold device for photovoltaic supports in high-altitude and cold regions according to claim 1, characterized in that: The hydrophobic layer (14) is made of fluorinated silicon nanomaterials. The anti-corrosion layer (13), the hydrophobic layer (14) and the UV-resistant layer (15) are all applied by spraying.

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