High-efficiency reaction kettle

By introducing a frame, shaft, sleeve, agitator, and turbulence ring into the reactor, the problem of incomplete mixing in existing reactors has been solved, achieving more efficient material mixing and reaction, and improving the performance of the reactor.

CN224293283UActive Publication Date: 2026-05-29SHANDONG YUANLIAN CHEM CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG YUANLIAN CHEM CO LTD
Filing Date
2025-07-10
Publication Date
2026-05-29

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  • Figure CN224293283U_ABST
    Figure CN224293283U_ABST
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Abstract

The application relates to the technical field of reaction kettles, in particular to a high-efficiency reaction kettle which comprises a rack, the rack is provided with a rotating shaft in a rotating structure mode, two sleeves are arranged outside the rotating shaft, the two sleeves are connected with the rack in a rotating structure mode, a kettle body is arranged outside the rotating shaft between the two sleeves, and the kettle body is connected with the sleeves in a fixed structure mode; a stirring paddle is arranged in the kettle body, the stirring paddle is connected with the rotating shaft in the kettle body in a fixed structure mode, turbulence rings are arranged in the kettle body on the two sides of the stirring paddle in a fixed structure mode, and slopes are arranged on the two sides of the turbulence rings; the rotation of the kettle body up and down accelerates the flow of internal materials, and the stirring paddle is used for stirring and grinding the materials; the high-efficiency reaction kettle has the advantages of reasonable design, simple structure, high practicability, high performance, high efficiency, and effective improvement of single-kettle output.
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Description

Technical Field

[0001] This application relates to the field of reaction vessel technology, and in particular to a high-efficiency reaction vessel. Background Technology

[0002] Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical and food industries. They are containers used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization and condensation. Examples include reactors, reaction vessels, decomposition vessels, polymerization vessels, etc. The materials generally include carbon manganese steel, stainless steel, zirconium, nickel-based alloys (Hastelloy, Monel, Inconel) and other composite materials.

[0003] Some existing reactors have a large diameter-to-height ratio, resulting in high stirring resistance, low material feeding coefficients, and ineffective stirring of the material in the upper part of the reactor, leading to incomplete dehydration and serious side reactions. Therefore, a new type of reactor structure is needed to overcome the shortcomings of existing reactors and improve reaction yield and efficiency. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a high-efficiency reaction vessel. The technical problem it solves is that the material in the upper part of the reaction vessel is not effectively stirred, resulting in incomplete dehydration and causing serious side reactions. The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:

[0005] A high-efficiency reaction vessel, characterized in that it comprises:

[0006] The frame has a rotating shaft arranged in a rotating structure;

[0007] Sleeves, two sleeves are fitted around the outside of the rotating shaft and connected to the frame in a rotating structure;

[0008] The vessel body is fitted outside the rotating shaft between the two sleeves, and the vessel body and the sleeves are connected by a fixed structure.

[0009] The stirring paddle is connected to the rotating shaft inside the vessel in a fixed structure.

[0010] The turbulence ring is fixedly installed in the vessel body on both sides of the agitator, and the turbulence ring has slopes on both sides.

[0011] A first power mechanism for driving the sleeve to rotate is connected to the frame.

[0012] The second power mechanism is used to drive the rotation of the shaft and is connected to the frame.

[0013] Furthermore, the vessel body includes a cylindrical body and an end cap. The cylindrical body has a cylindrical structure, and the inner wall of the cylindrical body is connected to the turbulence ring in a fixed manner. The turbulence ring has an isosceles triangular cross-section.

[0014] Furthermore, a hoop plate is provided on the side wall of the cylinder and fixedly connected to the sleeve. One end of the hoop plate is provided with a connecting plate for pressing the end cap through a detachable structure, and the other end of the hoop plate is provided with a barrel hoop through a fixed structure. The barrel hoop is fitted on the lower part of the side wall of the vessel.

[0015] Furthermore, a reinforcing plate is fitted onto the outside of the sleeve via a fixed structure, and the reinforcing plate is connected to the hoop plate via a fixed structure.

[0016] Furthermore, the frame is provided with a bearing housing for mounting the sleeve in a fixed structure.

[0017] Furthermore, the first power mechanism includes a motor, a main pulley, a driven pulley, and a belt. The motor output shaft is connected to the main pulley via a key, the main pulley is connected to the driven pulley via a belt, and the driven pulley is connected to the sleeve via a fixed structure.

[0018] Furthermore, the second power mechanism is a geared motor, and the output shaft of the geared motor is connected to the rotating shaft in a fixed structure.

[0019] Furthermore, a sealing ring is provided between the rotating shaft and the sleeve.

[0020] The beneficial effects of this utility model are: the rotation of the vessel body accelerates the flow of internal materials, and the stirring paddle mixes and grinds the materials. The design is reasonable and the structure is simple. By setting up a turbulence ring, the materials on the side wall are transported to the stirring paddle during the rotation of the vessel body for crushing, thereby improving the reaction efficiency and ensuring an effective increase in the output of a single vessel. It has excellent performance and high practicality. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the vessel body of this utility model.

[0023] In the picture:

[0024] 1. Frame, 2. Shaft, 3. Sleeve, 4. Vessel body, 41. Cylinder body, 42. End cap, 5. Agitator, 6. Turbine ring, 7. First power mechanism, 71. Motor, 72. Main pulley, 73. Driven pulley, 8. Second power mechanism, 9. Hoop plate, 10. Connecting plate, 11. Bucket hoop, 12. Reinforcing plate, 13. Bearing seat, 14. Sealing ring. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the utility model will now be described in further detail with reference to the accompanying drawings and the following embodiments, so that the public can better understand the implementation method of this utility model. The specific implementation scheme of this utility model is as follows:

[0026] A high-efficiency reaction vessel is characterized by comprising a frame 1, a rotating shaft 2 mounted on the frame 1 in a rotating structure, two sleeves 3 sleeved outside the rotating shaft 2, both sleeves 3 being connected to the frame 1 in a rotating structure, and a vessel body 4 mounted outside the rotating shaft 2 between the two sleeves 3, with the vessel body 4 and sleeves 3 connected in a fixed structure; a stirring paddle 5 is disposed inside the vessel body 4, the stirring paddle 5 being connected to the rotating shaft 2 inside the vessel body 4 in a fixed structure, and turbulence rings 6 are fixedly disposed inside the vessel body 4 on both sides of the stirring paddle 5, with ramps on both sides of the turbulence rings 6; the up-and-down rotation of the vessel body 4 accelerates the flow of internal materials, and the stirring paddle 5, in conjunction with this, stirs and grinds the materials. The design is reasonable and the structure is simple. By setting the turbulence rings 6, the materials on the side walls are conveyed to the stirring paddle 5 for crushing during the rotation of the vessel body 4, thereby improving the reaction efficiency, ensuring an effective increase in single-vessel output, and exhibiting excellent performance and high practicality.

[0027] To ensure the sealing of the rotating structure, a sealing ring 14 is provided between the rotating shaft 2 and the sleeve 3.

[0028] Specifically, the vessel body 4 includes a cylindrical body 41 and an end cap 42. The cylindrical body 41 has a cylindrical structure, and its circumferential wall is fixedly connected to the sleeve 3. The inner side wall of the cylindrical body 41 is fixedly connected to the turbulence ring 6. The turbulence ring 6 has an isosceles triangular cross-section, which uses the inclined surface to agitate the material on the side wall of the vessel body to the stirring paddle 5 for crushing.

[0029] It should be noted that, in order to ensure the stability of the rotation of the vessel body 4, a hoop plate 9 is provided on the side wall of the cylinder body 41 and is fixedly connected to the sleeve 3. One end of the hoop plate 9 is provided with a connecting plate 10 for pressing the end cap 42 through a detachable structure, and the other end of the hoop plate 9 is provided with a barrel hoop 11 through a fixed structure. The barrel hoop 11 is fitted on the lower part of the side wall of the vessel body 4.

[0030] It should be noted that a reinforcing plate 12 is fitted on the outside of the sleeve 3 through a fixed structure. The reinforcing plate 12 is connected to the hoop plate 9 through a fixed structure, which improves the strength of the connection and extends the service life.

[0031] In order to limit the sleeve 3, the frame 1 is provided with a bearing seat 13 for mounting the sleeve 3 in a fixed structure.

[0032] It should be noted that the frame 1 is provided with a first power mechanism 7 for driving the sleeve 3 to rotate. Specifically, the first power mechanism 7 includes a motor 71, a main pulley 72, a driven pulley 73 and a belt. The output shaft of the motor 71 is connected to the main pulley 72 by a key. The main pulley 72 is connected to the driven pulley 73 by a belt. The driven pulley 73 is connected to the sleeve 3 by a fixed structure.

[0033] It should be noted that the frame 1 is used to drive the rotating shaft 2 to rotate. The second power mechanism 8 is connected to the frame 1 and is a geared motor. The output shaft of the geared motor is connected to the rotating shaft 2 in a fixed structure.

[0034] The working principle and process of this utility model are as follows:

[0035] First, open the connecting plate 10 and open the end cover 42. Add the material into the cylinder 41, then close the end cover 42 and connect the connecting plate 10 to the hoop plate 9 using bolts.

[0036] Start motor 71 and geared motor 8. Motor 71 drives main pulley 72 to rotate, and main pulley 72 drives driven pulley 73 to rotate via belt. Driven pulley 73 drives vessel body 4 to rotate via sleeve. At the same time, geared motor 8 drives stirring paddle 5 to rotate via rotating shaft 2 to perform stirring.

[0037] In the description of this utility model, it should be understood that the terms "center," "upper," "lower," "left," "right," "front," "rear," "lower left," "upper right," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Although this utility model has been described according to a limited number of embodiments, those skilled in the art should understand from the above description that other embodiments can be conceived within the scope of this utility model described herein.

Claims

1. A high-efficiency reaction vessel, characterized in that, include: The frame (1) is provided with a rotating shaft (2) in a rotating structure. Sleeves (3), two sleeves (3) are fitted on the outside of the rotating shaft (2) and connected to the frame (1) in a rotating structure; The vessel body (4) is sleeved outside the rotating shaft (2) between the two sleeves (3), and the vessel body (4) and the sleeves (3) are connected in a fixed structure. The stirring paddle (5) is connected to the rotating shaft (2) inside the vessel body (4) in a fixed structure. The turbulence ring (6) is fixedly set inside the vessel body (4) on both sides of the stirring paddle (5), and the turbulence ring (6) is provided with slopes on both sides. The first power mechanism (7) is used to drive the sleeve (3) to rotate and is connected to the frame (1); The second power mechanism (8) is used to drive the rotating shaft (2) to rotate and is connected to the frame (1).

2. The high-efficiency reaction vessel according to claim 1, characterized in that: The vessel body (4) includes a cylindrical body (41) and an end cap (42). The cylindrical body (41) is cylindrical in shape. The inner wall of the cylindrical body (41) is connected to the turbulence ring (6) in a fixed manner. The turbulence ring (6) has an isosceles triangular cross section.

3. The high-efficiency reaction vessel according to claim 2, characterized in that: The side wall of the cylinder (41) is provided with a hoop plate (9) that is fixedly connected to the sleeve (3). One end of the hoop plate (9) is provided with a connecting plate (10) for a pressing end cap (42) through a detachable structure. The other end of the hoop plate (9) is provided with a barrel hoop (11) through a fixed structure. The barrel hoop (11) is fitted on the lower part of the side wall of the vessel body (4).

4. The high-efficiency reaction vessel according to claim 3, characterized in that: A reinforcing plate (12) is fitted on the outside of the sleeve (3) by a fixed structure, and the reinforcing plate (12) is connected to the hoop plate (9) by a fixed structure.

5. The high-efficiency reaction vessel according to claim 1, characterized in that: The frame (1) is provided with a bearing seat (13) for mounting the sleeve (3) in a fixed structure.

6. The high-efficiency reaction vessel according to claim 5, characterized in that: The first power mechanism (7) includes a motor (71), a main pulley (72), a driven pulley (73) and a belt. The output shaft of the motor (71) is connected to the main pulley (72) by a key. The main pulley (72) is connected to the driven pulley (73) by a belt. The driven pulley (73) is connected to the sleeve (3) by a fixed structure.

7. The high-efficiency reaction vessel according to claim 5, characterized in that: The second power mechanism (8) is a geared motor, and the output shaft of the geared motor is connected to the rotating shaft (2) in a fixed structure.

8. A high-efficiency reaction vessel according to claim 1 or 7, characterized in that: A sealing ring (14) is provided between the rotating shaft (2) and the sleeve (3).