A gluing mechanism of a coating machine

Abstract

The utility model discloses a kind of gluing mechanisms of coating machine, it is related to coating machine technical field, and include: two side plates and two machine plates;Gluing wheel, it is two equidistantly distributed between two machine plates, and the both ends of gluing wheel are equipped with first mounting sleeve, and one end of upper and lower two first mounting sleeves is provided with transmission assembly;First adjusting mechanism, it is installed in one side of machine plate, for adjusting the height of gluing wheel;Glue scraping wheel, it is two equidistantly distributed in one side of the gluing wheel, and the both ends of glue scraping wheel are equipped with second mounting sleeve, the both ends of two second mounting sleeves are provided with second adjusting mechanism, the utility model accurately controls the gluing wheel and glue scraping wheel spacing, effectively solve the problem that the spacing of two is not good to adjust, to be able to adapt to the coater coating of different thicknesses, expand equipment use range, improve the applicability of coating machine in different production scenes, and further improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of coating machine technology, and in particular to a coating mechanism for a coating machine. Background Technology

[0002] Coating machines are mainly used for surface coating processes of films, paper, etc. They coat a roll of substrate with a layer of adhesive, paint or ink with specific functions, and then dry it before cutting it into sheets or rewinding it. They use a special multi-functional coating head to achieve various forms of surface coating. The unwinding and rewinding of the coating machine are equipped with a full-speed automatic film splicing mechanism and PLC program tension closed-loop automatic control.

[0003] Currently, when a coating machine applies adhesive, the rolled substrate is transferred between the coating roller and the corresponding scraper roller. During this process, the coating roller and scraper roller rotate to roll up the adhesive and apply it to the surface of the substrate. However, in the existing technology, the distance between the coating roller and the scraper roller is not easy to adjust. When coating rolls of different thicknesses, the effect is not good, the application range is limited, and the overall production efficiency of the coating machine is reduced. Therefore, it is urgent to design a coating mechanism for a coating machine to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a coating mechanism for a coating machine. Its advantages lie in the precise control of the distance between the coating roller and the scraper roller, enabling it to adapt to coating roll materials of varying thicknesses, thus expanding the equipment's application range and improving production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A coating mechanism for a coating machine includes:

[0007] Two side panels and two mainboards;

[0008] The glue-applying wheels are arranged in two rows at equal intervals between the two machine plates, and each end of the glue-applying wheel is equipped with a first mounting sleeve. A transmission component is provided at one end of each of the upper and lower rows of the first mounting sleeves.

[0009] The first adjustment mechanism, which is installed on one side of the machine plate, is used to adjust the height of the glue-applying roller;

[0010] The glue scraper is arranged in two rows at equal intervals on one side of the glue application wheel, and a second mounting sleeve is installed at both ends of the glue scraper. A second adjustment mechanism is provided at both ends of the two second mounting sleeves.

[0011] The above technical solutions precisely control the distance between the coating wheel and the scraping wheel, effectively solving the problem of poor adjustment of the distance between the two in the existing technology. This allows the equipment to adapt to the coating of roll materials of different thicknesses and expands its application range.

[0012] The present invention is further configured such that the first adjustment mechanism includes two first slide rails installed on one side of the machine plate, and a first slider is slidably arranged on each of the first slide rails. A first movable plate is installed on one side of the first slider. A worm gear box and a motor are fixedly installed on one side of the machine plate. A transmission wheel is installed on the output shaft of the motor and the driving end of the worm gear box. The two transmission wheels are connected by a transmission belt. A first screw is installed on the output shaft of the worm gear box, and a lifting seat is screwed onto the first screw. The lifting seat is fixedly installed on one side of the first movable plate.

[0013] The above technical solutions facilitate the adjustment of the height of the coating wheel.

[0014] The present invention is further configured such that a third movable groove is provided on both the first movable plate and the machine plate for the first mounting sleeve to move, and the first mounting sleeve is rotatably connected to the machine plate. The transmission assembly includes a transmission rod at one end of the first mounting sleeve, and a rotating gear is installed on one side of the transmission rod. A rotating seat is installed on one side of one of the machine plates, and a first transmission gear and a second transmission gear are rotatably connected to one side of the rotating seat. The rotating gear, the first transmission gear and the second transmission gear mesh in sequence. A first chain plate is fixedly installed on one side of the outer wall of the transmission rod, and a second chain is driven and meshed on the first chain plate.

[0015] The above technical solutions enable the coating wheel to rotate, facilitating the rolling of the adhesive and ensuring that the adhesive is completely coated onto the roll material.

[0016] The present invention is further configured such that the second adjustment mechanism includes a fixed plate installed on one side of the machine plate and one side of the first movable plate, and a second screw is rotatably connected to the two fixed plates. A second movable plate is screwed onto the second screw. One side of the second movable plate is fixedly connected to one end of the second mounting sleeve. A first movable groove for the second mounting sleeve to move is provided on both the machine plate and the first movable plate. Two fixed ears are fixed on one of the fixed plates, and a rotating shaft is rotatably connected to the two fixed ears. A bevel gear that meshes with the second screw is fixedly installed on the outer wall of the rotating shaft. A handle is fixed to one end of the rotating shaft, and a second movable groove for the handle to move is provided on the side plate.

[0017] The above technical solution involves adjusting the position of the glue scraper to allow it to rotate and scrape away excess glue, thus ensuring that the glue is evenly applied to the substrate surface.

[0018] The present invention is further configured such that a second slide rail is installed on one side of the machine plate and one side of the first movable plate, and a second slider is fixedly installed on both ends of one side of the second movable plate and slidably disposed on the second slide rail.

[0019] The above technical solutions ensure the stability of the second movable plate during its movement.

[0020] The present invention is further configured such that guide seats are installed at one end of each of the two machine plates near the feeding area of ​​the glue coating mechanism, and a second feeding roller is rotatably connected to the top of the guide seat, and a first feeding roller is rotatably connected to the bottom of the guide seat. A through hole is provided on the machine plate for the first feeding roller to pass through. A second chain is installed at one end of the first mounting sleeve near the feeding area of ​​the glue coating mechanism and at one end of the first feeding roller. A first chain is engaged between the two second chain discs.

[0021] The above technical solutions enable stable guidance and transmission of the roll material, ensuring the accuracy of its position during the adhesive coating process and improving processing precision.

[0022] The present invention is further configured such that first reinforcing rods are installed at the four corners of the two machine plates, and second reinforcing rods are installed at the four corners of the side plates and the four corners of the machine plates.

[0023] The above technical solutions reinforce the machine plate and side plates with the first and second reinforcing rods, improving the structural strength and stability of the entire glue application mechanism, reducing shaking and vibration during equipment operation, extending the service life of the equipment, and ensuring stable operation of the equipment.

[0024] The present invention is further configured such that two protective plates are installed at one end of the two machine plates near the feeding area of ​​the glue coating mechanism, and glue injection pipes are installed on one side of one of the machine plates at equal intervals, with the glue inlet end of the glue injection pipe connected to the glue equipment and the glue outlet end of the glue injection pipe located in the middle area above the scraper wheel.

[0025] The above technical solutions aim to: prevent operators from accidentally coming into contact with dangerous areas by using protective plates, thereby improving the safety of equipment use; and ensure a stable and uniform supply of adhesive through the dispensing tube, which helps to improve the adhesive application effect.

[0026] The beneficial effects of this utility model are as follows:

[0027] This invention allows for the adjustment of the coating roller height via a first adjustment mechanism and the adjustment of the scraper roller position via a second adjustment mechanism. The two mechanisms work together to precisely control the distance between the coating roller and the scraper roller, effectively solving the problem of poor adjustment of the distance between them in the prior art. This enables the coating of roll materials of different thicknesses, expands the range of equipment applications, improves the applicability of the coating machine in different production scenarios, and thus improves production efficiency.

[0028] In this invention, the transmission component uses a rotating gear, a transmission gear, a sprocket, and a chain to achieve stable transmission of the coating wheel, ensuring the consistency and stability of the coating wheel's rotation during the coating process, so that the adhesive can be evenly coated on the substrate surface, thus improving the coating quality.

[0029] This invention features a guide seat, a first feed roller, and a second feed roller in the feeding area. The first feed roller is connected to the coating wheel via a chain drive, which enables stable guidance and transmission of the roll material, ensuring the accuracy of the roll material's position during the coating process and improving processing precision. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of the adhesive coating mechanism of a coating machine proposed in this utility model;

[0031] Figure 2 This utility model provides a diagram of the feeding roller and transmission assembly of the coating mechanism of a coating machine.

[0032] Figure 3 This is a front view of the first adjustment mechanism of the adhesive coating mechanism of a coating machine proposed in this utility model;

[0033] Figure 4 This is a schematic diagram of the motor and the first movable plate structure of the adhesive coating mechanism of a coating machine proposed in this utility model;

[0034] Figure 5 A perspective view of the transmission component of the adhesive coating mechanism of a coating machine proposed in this utility model;

[0035] Figure 6 This is an overall cross-sectional view of the adhesive coating mechanism of a coating machine proposed in this utility model;

[0036] Figure 7 This is a schematic diagram of the second chain structure of the coating mechanism of a coating machine proposed in this utility model;

[0037] Figure 8 This is a schematic diagram of the second mounting sleeve structure of the adhesive coating mechanism of a coating machine proposed in this utility model;

[0038] Figure 9 This is a schematic diagram of the second adjustment mechanism of the adhesive coating mechanism of a coating machine proposed in this utility model.

[0039] In the diagram: 1. Side plate; 2. Machine plate; 3. First reinforcing rod; 4. Glue applicator wheel; 5. Glue injection tube; 6. Glue scraper wheel; 7. First adjusting mechanism; 71. Worm gearbox; 72. Motor; 73. Transmission belt; 74. First movable plate; 75. First slider; 76. First slide rail; 77. Lifting seat; 78. First screw; 8. First feed roller; 9. Protective plate; 10. Second reinforcing rod; 11. Second adjusting mechanism; 111. First movable groove; 112. Throttle; 113. Second slide rail ; 114. Second slider; 115. Second movable plate; 116. Fixed ear; 117. Bevel gear; 118. Rotating shaft; 119. Second screw; 1110. Fixed plate; 12. Second movable groove; 13. Second feed roller; 14. Transmission assembly; 141. Rotating seat; 142. Second transmission gear; 143. Rotary gear; 144. First transmission gear; 15. First mounting sleeve; 16. Transmission rod; 17. First chain; 18. First chain; 19. Second mounting sleeve. Detailed Implementation

[0040] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0041] Reference Figures 1-9 This utility model provides a coating mechanism for a coating machine, comprising:

[0042] Two side plates 1 and two machine plates 2, with first reinforcing rods 3 installed at the four corners of the two machine plates 2, and second reinforcing rods 10 installed at the four corners of the side plates 1 and the four corners of the machine plates 2.

[0043] The glue-applying roller 4 is arranged in two rows at equal distances between the two machine plates 2, and both ends of the glue-applying roller 4 are equipped with first mounting sleeves 15. A transmission component 14 is provided at one end of the upper and lower rows of first mounting sleeves 15.

[0044] The first adjustment mechanism 7, installed on one side of the machine plate 2, is used to adjust the height of the glue-applying roller 4. The first adjustment mechanism 7 includes two first slide rails 76 installed on one side of the machine plate 2, and each first slide rail 76 has a first slider 75 slidably mounted on it. A first movable plate 74 is installed on one side of each first slider 75. A worm gear box 71 and a motor 72 are fixedly installed on one side of the machine plate 2. Both the output shaft of the motor 72 and the drive end of the worm gear box 71 are equipped with transmission wheels, which are connected by a transmission belt 73. The worm gear box... The output shaft of 71 is equipped with a first screw 78, and a lifting seat 77 is screwed onto the first screw 78. The lifting seat 77 is fixedly installed on one side of the first movable plate 74. Both the first movable plate 74 and the machine plate 2 have third movable slots for the first mounting sleeves 15 to move. The first mounting sleeves 15 are rotatably connected to the machine plate 2. The transmission assembly 14 includes a transmission rod 16 at one end of the first mounting sleeve 15, and a rotating gear 143 is installed on one side of each transmission rod 16. One side of the machine plate 2 is equipped with a... A rotating seat 141 is rotatably connected to a first transmission gear 144 and a second transmission gear 142 on one side. The rotating gear 143, the first transmission gear 144, and the second transmission gear 142 mesh sequentially. A first chain disc 17 is fixedly installed on one side of the outer wall of the transmission rod 16 below, and a second chain is meshed on the first chain disc 17. The motor 72 drives the worm gear box 71 to work, causing the first screw 78 to rotate. The lifting seat 77, screwed to the first screw 78, drives the first movable... The plate 74 moves up and down with the cooperation of the first slide rail 76 and the first slider 75, which facilitates the adjustment of the height of the coating wheel 4. Due to the rotating gear 143 installed on the transmission rod 16 at one end of the first mounting sleeve 15, and through the sequential meshing of the first transmission gear 144 and the second transmission gear 142 on one side of the rotating seat 141, as well as the transmission of the first chain 17 and the second chain located on the transmission rod 16 below, the coating wheel 4 is rotated, which facilitates the rolling of the adhesive and allows the adhesive to be completely coated on the roll material.

[0045] The scraper rollers 6 are arranged in two rows at equal intervals on one side of the coating rollers 4. Each end of the scraper rollers 6 is fitted with a second mounting sleeve 19. Each end of the two second mounting sleeves 19 is provided with a second adjusting mechanism 11. The second adjusting mechanism 11 includes a fixed plate 1110 mounted on one side of the machine plate 2 and one side of the first movable plate 74. A second screw 119 is rotatably connected to each of the two fixed plates 1110. A second movable plate 115 is screwed onto each of the second screws 119. One side of the second movable plate 115 is fixedly connected to one end of each of the second mounting sleeves 19. Both the machine plate 2 and the first movable plate 74 have first movable grooves 111 for the second mounting sleeves 19 to move. Two fixing ears 116 are fixed on one of the fixed plates 1110, and a rotating shaft 118 is rotatably connected to each of the two fixing ears 116. A bevel gear 117 is fixedly installed on the outer wall and one end of the second screw 119, and a handle 112 is fixed to one end of the rotating shaft 118. A second movable groove 12 for the handle 112 to move is provided on the side plate 1. A second slide rail 113 is installed on one side of the machine plate 2 and one side of the first movable plate 74. A second slider 114 is fixedly installed on both ends of one side of the second movable plate 115 and is slidably mounted on the second slide rail 113. Rotating the handle 112 drives the rotating shaft 118 to rotate. The second screw 119 is rotated through the meshing transmission of the bevel gear 117. The second movable plate 115, which is screwed to the second screw 119, moves under the cooperation of the second slide rail 113 and the second slider 114, thereby adjusting the position of the scraper wheel 6. The scraper wheel 6 rotates to scrape off excess glue, so that the glue is evenly applied to the surface of the substrate.

[0046] To ensure stable roll material transport, refer to Figure 7 Two machine plates 2 are each equipped with a guide seat at one end near the feeding area of ​​the coating mechanism. The top of the guide seat is rotatably connected to a second feeding roller 13, and the bottom of the guide seat is rotatably connected to a first feeding roller 8. The machine plate 2 has a through hole for the first feeding roller 8 to pass through. One end of the first mounting sleeve 15 near the feeding area of ​​the coating mechanism and the end of the first feeding roller 8 are each equipped with a second chain disc. The two second chain discs are driven and meshed by a first chain 18. The guide seat, the first feeding roller 8 and the second feeding roller 13 are set in the feeding area, and the first feeding roller 8 is driven and connected to the coating wheel 4 through the first chain 18. This can stably guide and transmit the roll material, ensure the positional accuracy of the roll material during the coating process, and improve the processing accuracy.

[0047] To improve safety, refer to Figure 1Two protective plates 9 are installed at the ends of the two machine plates 2 near the feeding area of ​​the glue coating mechanism. One side of one of the machine plates 2 is equipped with glue injection pipes 5 that are evenly distributed. The glue inlet end of the glue injection pipe 5 is connected to the glue equipment, and the glue outlet end of the glue injection pipe 5 is located in the middle area above the scraper wheel 6. The protective plate 9 in the feeding area can prevent operators from accidentally contacting the dangerous area and improve the safety of equipment use. The glue injection pipe 5 delivers the glue to the middle area above the scraper wheel 6, ensuring a stable and uniform glue supply, which helps to improve the glue coating effect.

[0048] Working principle: The rolled substrate enters from the feeding area of ​​the coating mechanism of the coating machine and is guided by the second feeding roller 13 installed at the top of the guide seat and the first feeding roller 8 at the bottom. One end of the first mounting sleeve 15 near the feeding area of ​​the coating mechanism is connected to one end of the first feeding roller 8 through the second chain and the first chain 18, which drives the first feeding roller 8 to rotate, thereby achieving stable conveying of the substrate.

[0049] The glue inlet of the glue dispensing tube 5 is connected to the glue equipment, and the glue outlet is located in the middle area above the glue scraper 6 to continuously supply glue for the glue application process.

[0050] In the glue application stage, the motor 72 starts, and the transmission wheel on its output shaft drives the transmission wheel at the drive end of the worm gear box 71 to rotate through the transmission belt 73. The output shaft of the worm gear box 71 drives the first screw 78 to rotate. The lifting seat 77, which is screwed to the first screw 78, drives the first movable plate 74 to move up and down under the cooperation of the first slide rail 76 and the first slider 75, thereby adjusting the height of the glue application wheel 4. Since the glue application wheel 4 is distributed in two rows at equal distances between the two machine plates 2, the rotating gear 143 installed on the transmission rod 16 at one end of the first mounting sleeve 15 at both ends of the rollers 4 rotates by meshing with the first transmission gear 144 and the second transmission gear 142 on one side of the rotating seat 141 in sequence, and is driven by the first chain 17 and the second chain located on the transmission rod 16 below, thereby rotating the glue application wheel 4 and rolling the glue.

[0051] Moreover, the scraper rollers 6 are also arranged in two rows at equal intervals on one side of the coating roller 4. Turning the handle 112 drives the rotating shaft 118 to rotate, and the second screw 119 is rotated through the meshing transmission of the bevel gear 117. The second movable plate 115, which is screwed to the second screw 119, moves under the cooperation of the second slide rail 113 and the second slider 114, thereby adjusting the position of the scraper rollers 6. The rotation of the scraper rollers 6 scrapes off the excess glue, so that the glue is evenly applied to the surface of the substrate.

[0052] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A coating mechanism for a coating machine, characterized in that, include: Two side panels (1) and two machine plates (2); The glue-applying wheel (4) is arranged in two rows at equal distances between the two machine plates (2), and both ends of the glue-applying wheel (4) are equipped with first mounting sleeves (15). One end of the upper and lower rows of first mounting sleeves (15) is provided with a transmission assembly (14). The first adjustment mechanism (7) is installed on one side of the machine plate (2) and is used to adjust the height of the glue-applying wheel (4); The scraper roller (6) is arranged in two rows at equal intervals on one side of the coating roller (4), and the two ends of the scraper roller (6) are equipped with second mounting sleeves (19), and the two ends of the two second mounting sleeves (19) are provided with second adjustment mechanisms (11).

2. The adhesive coating mechanism of a coating machine according to claim 1, characterized in that, The first adjustment mechanism (7) includes two first slide rails (76) installed on one side of the machine plate (2), and a first slider (75) is slidably arranged on each of the first slide rails (76). A first movable plate (74) is installed on one side of the first slider (75). A worm gear box (71) and a motor (72) are fixedly installed on one side of the machine plate (2). A transmission wheel is installed on the output shaft of the motor (72) and the drive end of the worm gear box (71). The two transmission wheels are connected by a transmission belt (73). A first screw (78) is installed on the output shaft of the worm gear box (71), and a lifting seat (77) is screwed onto the first screw (78). The lifting seat (77) is fixedly installed on one side of the first movable plate (74).

3. The adhesive coating mechanism of a coating machine according to claim 2, characterized in that, The first movable plate (74) and the machine plate (2) are provided with a third movable groove for the first mounting sleeve (15) to move. The first mounting sleeve (15) is rotatably connected to the machine plate (2). The transmission assembly (14) includes a transmission rod (16) at one end of the first mounting sleeve (15). A rotating gear (143) is installed on one side of the transmission rod (16). A rotating seat (141) is installed on one side of one of the machine plates (2). A first transmission gear (144) and a second transmission gear (142) are rotatably connected to one side of the rotating seat (141). The rotating gear (143), the first transmission gear (144), and the second transmission gear (142) mesh in sequence. A first chain disk (17) is fixedly installed on one side of the outer wall of the transmission rod (16). A second chain is meshed on the first chain disk (17).

4. The adhesive coating mechanism of a coating machine according to claim 3, characterized in that, The second adjustment mechanism (11) includes a fixed plate (1110) installed on one side of the machine plate (2) and one side of the first movable plate (74), and a second screw (119) is rotatably connected to the two fixed plates (1110). A second movable plate (115) is screwed onto the second screw (119). One side of the second movable plate (115) is fixedly connected to one end of the second mounting sleeve (19). The machine plate (2) and the first movable plate (74) are both provided with openings for the second mounting sleeve (19). The first movable slot (111) has two fixed ears (116) fixed on one of the fixed plates (1110), and a rotating shaft (118) is rotatably connected to the two fixed ears (116). The outer wall of the rotating shaft (118) and one end of the second screw (119) are both fixedly installed with meshing bevel gears (117). One end of the rotating shaft (118) is fixed with a throttle (112), and a second movable slot (12) for the throttle (112) to move is provided on the side plate (1).

5. The adhesive coating mechanism of a coating machine according to claim 4, characterized in that, A second slide rail (113) is installed on one side of the machine plate (2) and on one side of the first movable plate (74), and a second slider (114) is fixedly installed on both ends of one side of the second movable plate (115) and slidably mounted on the second slide rail (113).

6. The adhesive coating mechanism of a coating machine according to claim 5, characterized in that, Both of the machine plates (2) are equipped with guide seats at one end near the feeding area of ​​the glue coating mechanism, and the top of the guide seat is rotatably connected to the second feeding roller (13), and the bottom of the guide seat is rotatably connected to the first feeding roller (8). The machine plate (2) is provided with a through hole for the first feeding roller (8) to pass through. One of the first mounting sleeves (15) near the feeding area of ​​the glue coating mechanism and one of the first feeding rollers (8) are equipped with a second chain disc, and the two second chain discs are meshed with a first chain (18).

7. The adhesive coating mechanism of a coating machine according to claim 6, characterized in that, First reinforcing rods (3) are installed at the four corners of the two machine plates (2), and second reinforcing rods (10) are installed at the four corners of the side plate (1) and the four corners of the machine plate (2).

8. The adhesive coating mechanism of a coating machine according to claim 7, characterized in that, Two protective plates (9) are installed on one end of the two machine plates (2) near the feeding area of ​​the glue coating mechanism. One of the machine plates (2) is equipped with glue injection pipes (5) that are evenly distributed on one side. The glue inlet end of the glue injection pipe (5) is connected to the glue liquid equipment, and the glue outlet end of the glue injection pipe (5) is located in the middle area above the glue scraper (6).

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