Diesel engine cylinder liner ultrasonic cleaning and drying line
By designing an ultrasonic cleaning and drying line for diesel engine cylinder liners and adopting automated rotating components and hydraulic cylinders, the problem of cumbersome operation in cleaning and drying diesel engine cylinder liners has been solved, realizing automated processing of cylinder liners and improving cleaning and drying efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU NEWCO SPECTRUM TECH CO LTD
- Filing Date
- 2025-02-24
- Publication Date
- 2026-05-29
AI Technical Summary
In the existing technology, the cleaning and drying of diesel engine cylinder liners requires manual transfer, which results in cumbersome operation, poor continuity, and low efficiency.
An ultrasonic cleaning and drying line for diesel engine cylinder liners was designed, comprising a support frame, a cleaning box, a drying box, a rotating assembly, and a hydraulic cylinder. The liners are automatically transferred and dried through an automated pusher and a feeding rack. By combining ultrasonic cleaning and hot air drying, the liners are processed automatically.
It achieves automated cleaning and drying of diesel engine cylinder liners, which is easy to operate, has good continuity, and improves cleaning and drying efficiency.
Smart Images

Figure CN224294126U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment technology, and in particular to an ultrasonic cleaning and drying line for diesel engine cylinder liners. Background Technology
[0002] With the continuous development of society and the continuous progress of science and technology, the technology related to diesel engine cylinder liners is also constantly improving. The processing of diesel engine cylinder liners requires multiple processing steps, including cleaning and drying. Currently, ultrasonic cleaning and drying lines are generally used to clean and dry diesel engine cylinder liners.
[0003] Currently, when using ultrasonic cleaning and drying lines to clean and dry diesel engine cylinder liners, workers need to first remove the cleaned cylinder liners and then transfer them to the drying chamber for drying. This process is cumbersome and inconvenient, and the continuity of the operation is poor, resulting in low cleaning and drying efficiency for diesel engine cylinder liners. Utility Model Content
[0004] The purpose of this utility model is to solve the following shortcomings in the existing technology. Currently, when using an ultrasonic cleaning and drying line to clean and dry diesel engine cylinder liners, workers need to first remove the cleaned diesel engine cylinder liners and then transfer them to the drying box for drying. The operation is cumbersome and inconvenient, and the continuity of operation is poor, resulting in low cleaning and drying efficiency of diesel engine cylinder liners. Therefore, an ultrasonic cleaning and drying line for diesel engine cylinder liners is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An ultrasonic cleaning and drying line for diesel engine cylinder liners includes a support frame, on which a support plate, a cleaning chamber, and a drying chamber are fixedly connected. Two hot air blowers are fixedly installed inside the drying chamber. A perforated plate is slidably installed inside the cleaning chamber. A guide plate and an ultrasonic generator are fixedly connected to one side of the cleaning chamber. A rotating assembly is mounted on the support frame. A hydraulic cylinder is fixedly mounted on one side of the support frame, and a push plate is fixedly connected to the drive end of the hydraulic cylinder. A feeding rack is connected to the support frame via a torsion spring, and a vertical plate is fixedly connected to the feeding rack. A pressing rod is fixedly connected to one side surface of the push plate. A sliding assembly is mounted on the support frame, and the sliding assembly includes a limiting block slidably mounted on the support frame, the surface of which is in contact with the surface of the vertical plate.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: the rotating assembly includes a reciprocating lead screw rotatably mounted on the support frame, the perforated plate and the reciprocating lead screw are threadedly connected, a fixed rod is fixedly connected to the support frame, and the perforated plate and the fixed rod are slidably connected.
[0008] To achieve the above objectives, the present invention adopts the following technical solution: a sliding groove is provided on one side of the support frame, and the limiting block and the sliding groove are slidably connected.
[0009] To achieve the above objectives, the present invention adopts the following technical solution: a sliding rod is slidably connected to the support frame, a hinge rod is hinged to the sliding rod, and the hinge rod is hinged to the limiting block.
[0010] To achieve the above objectives, the present invention adopts the following technical solution: a first spring is fixedly connected to one side of the inner wall of the slide groove, and the first spring is fixedly connected to the inner wall of the slide groove.
[0011] To achieve the above objectives, the present invention adopts the following technical solution: a water outlet pipe is fixedly connected to one side of the cleaning tank, a solenoid valve is installed on the water outlet pipe, and a filter cylinder is threaded to one end of the water outlet pipe, and multiple filter holes are opened on the filter cylinder.
[0012] The beneficial effects of this utility model are as follows: When the perforated plate moves above the upper surface of the cleaning box, the push plate pushes the diesel engine cylinder liner on the perforated plate against the perforated plate, causing it to slide into the drying box for drying. When the push plate moves in the reverse direction, it will first squeeze the sliding rod, causing the limiting block to be misaligned with the vertical plate. Then, the squeezing rod will move against the surface of the vertical plate. At the same time, the feeding rack and the support frame rotate relative to each other. After the feeding rack rotates, it will change from a horizontal state to an inclined state. The diesel engine cylinder liner to be cleaned in the feeding rack will slide into the cleaning box. The cleaned diesel engine cylinder liner can be automatically taken out and transferred to the drying box for drying. New diesel engine cylinder liners to be cleaned can also be added automatically. The operation is relatively convenient and quick, and the continuity of operation is good. The cleaning and drying efficiency of diesel engine cylinder liners is high. Attached Figure Description
[0013] Figure 1 This is a front structural diagram of the ultrasonic cleaning and drying line for diesel engine cylinder liners proposed in this utility model.
[0014] Figure 2 This is a side view of the ultrasonic cleaning and drying line for diesel engine cylinder liners proposed in this utility model.
[0015] Figure 3 This is a top view of the ultrasonic cleaning and drying line for diesel engine cylinder liners proposed in this utility model.
[0016] Figure 4 for Figure 2 A magnified view of part A in the image.
[0017] In the diagram: 1 Support frame, 2 Cleaning box, 3 Drying box, 4 Push plate, 5 Hydraulic cylinder, 6 Slide rod, 7 Support plate, 8 Feeding rack, 9 Extrusion rod, 10 Fixing rod, 11 Guide plate, 12 Filter cylinder, 13 Ultrasonic generator, 14 Water outlet pipe, 15 Reciprocating screw, 16 Torsion spring, 17 Perforated plate, 18 Hot air blower, 19 First spring, 20 Vertical plate, 21 Hinge rod, 22 Limiting block. Detailed Implementation
[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0019] Reference Figures 1-4 The diesel engine cylinder liner ultrasonic cleaning and drying line includes a support frame 1, on which a support plate 7, a cleaning box 2, and a drying box 3 are fixedly connected. Two hot air blowers 18 are fixedly installed inside the drying box 3. A perforated plate 17 is slidably installed inside the cleaning box 2. A guide plate 11 and an ultrasonic generator 13 are fixedly connected to one side of the cleaning box 2. A rotating assembly is provided on the support frame 1. A hydraulic cylinder 5 is fixedly installed on one side of the support frame 1. A push plate 4 is fixedly connected to the drive end of the hydraulic cylinder 5. A feeding rack 8 is connected to the support frame 1 through a torsion spring 16. A vertical plate 20 is fixedly connected to the feeding rack 8. A pressing rod 9 is fixedly connected to one side surface of the push plate 4. A sliding assembly is provided on the support frame 1. The sliding assembly includes a limiting block 22 slidably installed on the support frame 1. The surface of the limiting block 22 is in contact with the surface of the vertical plate 20.
[0020] The rotating assembly includes a reciprocating screw 15 rotatably mounted on a support frame 1, a perforated plate 17 threadedly connected to the reciprocating screw 15, a fixed rod 10 fixedly connected to the support frame 1, and a slidably connected perforated plate 17 to the fixed rod 10. A servo motor drives the reciprocating screw 15 to rotate, and the perforated plate 17 slides relative to the fixed rod 10 and moves upward along the reciprocating screw 15, thereby driving the diesel engine cylinder liner to move upward together.
[0021] A sliding groove is provided on one side of the support frame 1. The limiting block 22 is slidably connected to the sliding groove. A sliding rod 6 is slidably connected to the support frame 1. A hinge rod 21 is hinged to the sliding rod 6. The hinge rod 21 is hinged to the limiting block 22. A first spring 19 is fixedly connected to the inner wall of one side of the sliding groove. The first spring 19 is fixedly connected to the inner wall of the sliding groove. When the push plate 4 moves, it will first move against the end face of the sliding rod 6. The sliding rod 6 and the support frame 1 slide relative to each other. The tilt angle of the hinge rod 21 changes. At the same time, the limiting block 22 slides along the sliding groove. The first spring 19 deforms. After the limiting block 22 moves, its surface will separate from the surface of the vertical plate 20.
[0022] A water outlet pipe 14 is fixedly connected to one side of the cleaning tank 2. A solenoid valve is installed on the water outlet pipe 14. A filter cylinder 12 is threaded to one end of the water outlet pipe 14. The filter cylinder 12 has multiple filter holes. When the solenoid valve is opened, the cleaning liquid in the cleaning tank 2 can be discharged through the water outlet pipe 14 and the filter cylinder 12. The filter cylinder 12 can filter out impurities mixed in the cleaning liquid. The threaded connection between the filter cylinder 12 and the water outlet pipe 14 has good sealing performance. When the filter holes on the filter cylinder 12 are severely blocked, the filter cylinder 12 can be disassembled for cleaning.
[0023] In use, the cleaning tank 2 is filled with sufficient cleaning fluid. The diesel engine cylinder liner is then placed inside the cleaning tank 2, positioned above the perforated plate 17. An ultrasonic transducer is installed inside the cleaning tank 2, and then the ultrasonic generator 13 (disclosed in patent document CN220514918U) operates, emitting ultrasonic waves into the cleaning tank 2 to achieve ultrasonic cleaning of the diesel engine cylinder liner. After cleaning, the servo motor drives the reciprocating screw 15 to rotate, causing the perforated plate 17 to engage with the solid... The fixed rod 10 slides relative to the reciprocating screw 15 and moves upward, which in turn drives the diesel engine cylinder liner to move upward together. When the perforated plate 17 moves above the upper end surface of the cleaning box 2, the servo motor stops running. Then, the hydraulic cylinder 5 drives the push plate 4 to move closer to the perforated plate 17. As the push plate 4 slides along the upper surface of the perforated plate 17, it can push the diesel engine cylinder liner on the perforated plate 17, causing it to slide onto the inclined guide plate 11 and slide down along the guide plate 11 into the interior of the drying box 3. At the same time, the hot air blower 18 is powered on and blows hot air onto the diesel engine cylinder liner, which can dry it.
[0024] Subsequently, the hydraulic cylinder 5 drives the push plate 4 to move in the opposite direction. During the movement of the push plate 4, it first moves against the end face of the slide rod 6, causing the slide rod 6 to slide relative to the support frame 1. The tilt angle of the hinge rod 21 changes, and the limit block 22 slides along the slide groove at the same time. The first spring 19 deforms, and after the limit block 22 moves, its surface will separate from the surface of the vertical plate 20. When the push plate 4 continues to move, the servo motor drives the reciprocating screw 15 to rotate, causing the perforated plate 17 to move into the interior of the cleaning tank 2. The extrusion rod 9 then moves against the surface of the vertical plate 20, thereby causing the vertical plate 20 to... As the feed rack 8 rotates, it rotates relative to the support frame 1. Since the two ends of the torsion spring 16 are fixedly connected to the support frame 1 and the feed rack 8 respectively, the torsion spring 16 deforms. After the feed rack 8 rotates, it will change from a horizontal state to an inclined state. The diesel engine cylinder liner to be cleaned in the feed rack 8 will slide into the cleaning box 2. The cleaned diesel engine cylinder liner can be automatically taken out and transferred to the drying box 3 for drying. New diesel engine cylinder liners to be cleaned can also be added automatically. The operation is relatively convenient and quick, and the operation has good continuity. The cleaning and drying efficiency of diesel engine cylinder liners is high.
Claims
1. An ultrasonic cleaning and drying line for diesel engine cylinder liners, comprising a support frame (1), characterized in that, The support frame (1) is fixedly connected to a support plate (7), a cleaning box (2) and a drying box (3). The drying box (3) is fixedly installed with two hot air blowers (18). The cleaning box (2) is slidably installed with a perforated plate (17). The cleaning box (2) is fixedly connected to a guide plate (11) and an ultrasonic generator (13) on one side. The support frame (1) is provided with a rotating component. The support frame (1) is fixedly installed with a hydraulic cylinder (5) on one side. The drive end of the hydraulic cylinder (5) is fixedly connected with a push plate (4). The support frame (1) is connected with a feeding rack (8) through a torsion spring (16). The feeding rack (8) is fixedly connected with a vertical plate (20). The push plate (4) is fixedly connected with a pressing rod (9) on one side surface. The support frame (1) is provided with a sliding component. The sliding component includes a limiting block (22) slidably installed on the support frame (1). The surface of the limiting block (22) is in contact with the surface of the vertical plate (20).
2. The diesel engine cylinder liner ultrasonic cleaning and drying line according to claim 1, characterized in that... The rotating assembly includes a reciprocating screw (15) rotatably mounted on the support frame (1), the perforated plate (17) and the reciprocating screw (15) are threadedly connected, a fixed rod (10) is fixedly connected on the support frame (1), and the perforated plate (17) and the fixed rod (10) are slidably connected.
3. The diesel engine cylinder liner ultrasonic cleaning and drying line according to claim 1, characterized in that, A sliding groove is provided on one side of the support frame (1), and the limiting block (22) is slidably connected to the sliding groove.
4. The diesel engine cylinder liner ultrasonic cleaning and drying line according to claim 1, characterized in that, A slide rod (6) is slidably connected to the support frame (1), and a hinge rod (21) is hinged to the slide rod (6). The hinge rod (21) and the limiting block (22) are hinged together.
5. The diesel engine cylinder liner ultrasonic cleaning and drying line according to claim 3, characterized in that, A first spring (19) is fixedly connected to one side of the inner wall of the slide, and the first spring (19) is fixedly connected to the inner wall of the slide.
6. The diesel engine cylinder liner ultrasonic cleaning and drying line according to claim 1, characterized in that, A water outlet pipe (14) is fixedly connected to one side of the cleaning tank (2). A solenoid valve is installed on the water outlet pipe (14). A filter cylinder (12) is threaded to one end of the water outlet pipe (14). Multiple filter holes are opened on the filter cylinder (12).