Water cooling equipment for casting aluminum mold of high-voltage aluminum rotor of motor

By introducing a heat recovery and filtration system into the water-cooling equipment for the high-pressure cast aluminum rotor and casting mold of the motor, the problems of difficult heat recovery and blockage of the water-cooling equipment are solved, and energy-saving and clean operation of the equipment is achieved.

CN224294668UActive Publication Date: 2026-05-29HENAN YONGRONG SILICON STEEL PUNCHING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN YONGRONG SILICON STEEL PUNCHING CO LTD
Filing Date
2025-05-31
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing high-pressure die-cast aluminum rotors and die-cast aluminum molds for electric motors use water-cooling equipment. However, the heat generated during the water-cooling process is difficult to recover and utilize, resulting in poor energy-saving performance. Furthermore, the water-cooling equipment is difficult to filter scale, leading to pipe blockage problems.

Method used

A water-cooled device was designed, comprising a water-cooled box, a refrigeration box, a filter rack, and a heat recovery box. Heat recovery is achieved through a water pump and heat exchange tubes, water filtration is performed by a filter element, and cooling is achieved by a compressor and refrigerant, thus realizing the recovery and utilization of heat and the filtration of water.

Benefits of technology

This technology enables the recovery and utilization of heat from water-cooled equipment, avoids pipe blockage, and improves the energy efficiency of the equipment and the cleanliness of the water.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224294668U_ABST
    Figure CN224294668U_ABST
Patent Text Reader

Abstract

The utility model discloses a motor high pressure cast aluminium rotor's cast aluminium mould is with water cooling equipment, including water cooling tank, the one side bolt fixing of water cooling tank has the water pipe, the other side bolt fixing of water cooling tank has refrigeration box, and the positive surface of refrigeration box is equipped with the heat dissipation net, and the inside of refrigeration box installs compressor and condenser respectively, and the inside of water cooling tank is installed with filter frame, and the inside of filter frame is installed with filter core, and the top bolt fixing of water cooling tank has the heat recovery tank, and the one side of heat recovery tank is connected with drain pipe and inlet pipe respectively, and the other side of heat recovery tank is penetrated with the return pipe, and the one end welding of return pipe has the heat exchange pipe, through the heat recovery tank and heat exchange pipe of setting, make motor high pressure cast aluminium rotor's cast aluminium mould is with water cooling equipment can carry out recycling to heat, thus reached the purpose of energy -conserving, through the filter core of setting, can remove the incrustation in water, avoided the pipe and appeared the blockage.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of water-cooling equipment for molds, specifically a water-cooling equipment for casting aluminum molds for high-pressure cast aluminum rotors of motors. Background Technology

[0002] In the field of motor manufacturing, high-pressure die-cast aluminum rotors are widely used in various types of motors due to their excellent performance. With the continuous development of the motor manufacturing industry, higher requirements are being placed on the production quality and efficiency of die-cast aluminum rotors. High-efficiency, high-quality die-casting molds have become crucial, and water-cooling equipment, as an important means of mold cooling, is of great significance for improving mold performance and product quality.

[0003] However, existing water-cooled equipment for casting molds of high-pressure cast aluminum rotors for motors, while achieving cooling through water, also suffers from poor energy efficiency because the water absorbs heat from the mold during the cooling process, causing the water temperature to rise. Furthermore, the water needs to be recycled during the cooling process, and scale will form over time. Since the water-cooled equipment cannot effectively filter the water, the pipes are prone to blockage. Therefore, we propose a water-cooled equipment for casting molds of high-pressure cast aluminum rotors for motors. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a water-cooling device for the aluminum casting mold of a high-pressure cast aluminum rotor for an electric motor, thereby solving the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a water-cooled device for the casting mold of a high-pressure cast aluminum rotor for an electric motor, comprising a water-cooling box, a water-drawing pipe bolted to one side of the water-cooling box, a refrigeration box bolted to the other side of the water-cooling box, a heat dissipation mesh on the front of the refrigeration box, a compressor and a condenser installed inside the refrigeration box, a filter frame installed inside the water-cooling box, a filter element installed on the inner side of the filter frame, a heat recovery box bolted to the top of the water-cooling box, a drain pipe and a water inlet pipe threaded to one side of the heat recovery box, a return pipe passing through the other side of the heat recovery box, and a heat exchange pipe welded to one end of the return pipe.

[0008] Preferably, one end of the pumping pipe is threadedly connected to a water pump, and one end of the water pump is threadedly connected to a water delivery pipe.

[0009] Preferably, an expansion valve is threadedly connected to one side of the condenser, and an evaporator is threadedly connected to one end of the expansion valve.

[0010] Preferably, a refrigeration pipe is welded to one side of the compressor and is fixedly connected to the condenser, and a return cooling pipe is welded to the other side of the compressor and is fixedly connected to the evaporator.

[0011] Preferably, the top of the heat recovery box is integrally formed with a water inlet pipe, and the heat recovery box has a hollow structure.

[0012] Preferably, the bottom of the water-cooled box is threaded with support legs, and four support legs are provided, which are respectively located at the four corners of the bottom of the water-cooled box.

[0013] (III) Beneficial Effects

[0014] This utility model provides a water-cooling device for the aluminum casting mold of a high-pressure die-cast aluminum rotor for an electric motor, which has the following beneficial effects:

[0015] (1) The aluminum mold of the high-pressure cast aluminum rotor of this motor is cooled by water. With the heat recovery box and heat exchange tube, when using the water cooling equipment, the staff adds water to the heat recovery box and water cooling box as needed. Then the water supply pipe and return pipe are connected to the aluminum mold. When the aluminum mold needs to be cooled by water, the water pump is started. The water pump draws water through the water supply pipe and the water enters the aluminum mold through the water supply pipe. The water can absorb the heat of the aluminum mold. After absorbing the heat, the water enters the heat exchange tube through the return pipe. Since the heat exchange tube has a spiral structure, the water with heat can be heated by the water in the heat recovery box for a sufficient time to absorb heat, thereby achieving the effect of heat exchange. When the water in the heat recovery box reaches a certain temperature, the drain pipe and water inlet pipe can be connected to heating equipment or other equipment for use. The aluminum mold of the high-pressure cast aluminum rotor of the motor can recover and utilize heat with the water cooling equipment, thus achieving the purpose of energy saving.

[0016] (2) The aluminum mold of the high pressure cast aluminum rotor of this motor is cooled by water. When the water enters the water cooling box after heat exchange, the water will flow onto the filter element of the filter frame. At this time, the filter element filters the water to remove the scale in the water and avoid blockage of the pipe. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a cross-sectional view of the refrigeration box of this utility model;

[0019] Figure 3This is a partial structural schematic diagram of the heat exchange tube of this utility model;

[0020] Figure 4 This is a partial structural schematic diagram of the water-cooled box of this utility model.

[0021] In the diagram: 1. Water-cooled box; 101. Filter rack; 102. Filter element; 2. Water pump; 3. Water pump; 4. Water supply pipe; 5. Support leg; 6. Refrigeration box; 601. Compressor; 602. Condenser; 603. Refrigeration pipe; 604. Expansion valve; 605. Cooling return pipe; 606. Evaporator; 7. Heat dissipation mesh; 8. Heat recovery box; 9. Drain pipe; 10. Water inlet pipe; 11. Water filling pipe; 12. Return pipe; 13. Heat exchanger pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution: a water-cooled device for the aluminum casting mold of a high-pressure cast aluminum rotor for an electric motor, including a water-cooled box 1, a water-drawing pipe 2 bolted to one side of the water-cooled box 1, a refrigeration box 6 bolted to the other side of the water-cooled box 1, a heat dissipation mesh 7 opened on the front of the refrigeration box 6, a compressor 601 and a condenser 602 respectively installed inside the refrigeration box 6, a filter frame 101 installed inside the water-cooled box 1, a filter element 102 installed on the inner side of the filter frame 101, a heat recovery box 8 bolted to the top of the water-cooled box 1, a drain pipe 9 and a water inlet pipe 10 threadedly connected to one side of the heat recovery box 8, a return pipe 12 passing through the other side of the heat recovery box 8, and a heat exchange pipe 13 welded to one end of the return pipe 12.

[0024] Furthermore, a water pump 3 is threadedly connected to one end of the water pump pipe 2, and a water delivery pipe 4 is threadedly connected to one end of the water pump 3. By starting the water pump 3, the water pump 3 draws water from the source through the water pump pipe 2, and the water enters the aluminum casting mold through the water delivery pipe 4. The water can absorb the heat of the aluminum casting mold, and the water that has absorbed the heat enters the heat exchange pipe 13 through the return pipe 12.

[0025] Furthermore, an expansion valve 604 is threadedly connected to one side of the condenser 602, and an evaporator 606 is threadedly connected to one end of the expansion valve 604. The high-temperature and high-pressure refrigerant gas discharged from the compressor 601 is cooled by the condenser 602, and then the high-pressure liquid refrigerant is throttled and depressurized by the expansion valve 604 and delivered to the evaporator 606.

[0026] Furthermore, a refrigerant pipe 603 is welded to one side of the compressor 601, and the refrigerant pipe 603 is fixedly connected to the condenser 602. A return pipe 605 is welded to the other side of the compressor 601, and the return pipe 605 is fixedly connected to the evaporator 606. When the compressor 601 is running, it compresses the refrigerant and delivers it to the condenser 602 through the refrigerant pipe 603. Subsequently, the refrigerant flows back to the compressor 601 through the return pipe 605.

[0027] Furthermore, the top of the heat recovery box 8 is integrally formed with a water inlet pipe 11. The heat recovery box 8 has a hollow structure, and water can be filled into the heat recovery box 8 through the water inlet pipe 11.

[0028] Furthermore, the bottom of the water-cooled box 1 is threaded with support legs 5. There are four support legs 5, which are located at the four corners of the bottom of the water-cooled box 1. The support legs 5 make the water-cooling equipment more balanced and less prone to shaking.

[0029] Working Principle: After installation, the installation, fixation, and safety precautions of this utility model are checked. When using the water-cooling equipment, the operator adds water to the heat recovery tank 8 and the water-cooling tank 1 as needed. Then, the water supply pipe 4 and the return pipe 12 are connected to the aluminum casting mold. When the aluminum casting mold needs water cooling, the water pump 3 is started. The water pump 3 draws water through the water supply pipe 2, and the water enters the aluminum casting mold through the water supply pipe 4. The water absorbs the heat from the aluminum casting mold. After absorbing heat, the water enters the heat exchange pipe 13 through the return pipe 12. Because the heat exchange pipe 13 has a spiral structure, the water with heat can be heated by the water inside the heat recovery tank 8 for a sufficient time to absorb heat, thus achieving the effect of heat exchange. When the water inside the heat recovery tank 8 reaches a certain temperature after heat exchange, it can be cooled. The drain pipe 9 and the inlet pipe 10 are connected to heating equipment or other equipment for use. After heat exchange, the water enters the water-cooled box 1 and flows into the filter element 102 of the filter frame 101. At this time, the filter element 102 filters the water to remove scale. Meanwhile, the compressor 601 starts running, compresses the refrigerant and delivers it to the condenser 602 through the refrigeration pipe 603, and cools the high-temperature and high-pressure refrigerant gas discharged by the compressor 601. Then, the high-pressure liquid refrigerant is throttled and depressurized through the expansion valve 604 and delivered to the evaporator 606. At this time, the evaporator 606 absorbs the heat of the water, which lowers the water temperature. Subsequently, the refrigerant flows back to the compressor 601 through the return cooling pipe 605. This completes the use process of this utility model. This utility model has a simple structure and is safe and convenient to use.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A water-cooling device for the casting mold of a high-pressure cast aluminum rotor for an electric motor, comprising a water-cooling box (1), characterized in that: A water pump pipe (2) is bolted to one side of the water-cooled box (1), and a refrigeration box (6) is bolted to the other side of the water-cooled box (1). A heat dissipation mesh (7) is provided on the front of the refrigeration box (6). A compressor (601) and a condenser (602) are installed inside the refrigeration box (6). A filter frame (101) is installed inside the water-cooled box (1). A filter element (102) is installed on the inner side of the filter frame (101). A heat recovery box (8) is bolted to the top of the water-cooled box (1). A drain pipe (9) and a water inlet pipe (10) are threaded to one side of the heat recovery box (8). A return pipe (12) runs through the other side of the heat recovery box (8). A heat exchange pipe (13) is welded to one end of the return pipe (12).

2. The water-cooled equipment for the casting mold of the high-pressure cast aluminum rotor of the motor according to claim 1, characterized in that: One end of the pumping pipe (2) is threadedly connected to a water pump (3), and one end of the water pump (3) is threadedly connected to a water delivery pipe (4).

3. The water-cooled equipment for the casting mold of the high-pressure cast aluminum rotor of the motor according to claim 1, characterized in that: An expansion valve (604) is threadedly connected to one side of the condenser (602), and an evaporator (606) is threadedly connected to one end of the expansion valve (604).

4. A water-cooled equipment for the casting mold of a high-pressure cast aluminum rotor for an electric motor according to claim 1, characterized in that: A refrigeration pipe (603) is welded to one side of the compressor (601), and the refrigeration pipe (603) is fixedly connected to the condenser (602). A return cooling pipe (605) is welded to the other side of the compressor (601), and the return cooling pipe (605) is fixedly connected to the evaporator (606).

5. A water-cooled equipment for the casting mold of a high-pressure cast aluminum rotor for an electric motor according to claim 1, characterized in that: The top of the heat recovery box (8) is integrally formed with a water inlet pipe (11), and the heat recovery box (8) is a hollow structure.

6. A water-cooled equipment for the casting mold of a high-pressure cast aluminum rotor for an electric motor according to claim 1, characterized in that: The bottom of the water-cooled box (1) is threaded with a support leg (5). There are four support legs (5), which are located at the four corners of the bottom of the water-cooled box (1).