Air spring laser cutting machine

Abstract

The utility model discloses air spring laser cutting machine belongs to cutting equipment technical field, air spring laser cutting machine, including frame, the top fixed mounting of frame has two groups linear guide rail no.

Description

Technical Field

[0001] This utility model relates to the field of cutting equipment technology, and more specifically, to an air spring laser cutting machine. Background Technology

[0002] An air spring cutting machine is a cutting device that uses air springs as a shock absorption device. It is mainly used to reduce vibration and impact during the cutting process, ensuring the stability and precision of the cutting machine. Air spring cutting machines are widely used in the metal processing industry.

[0003] Based on the above, the inventors have discovered that existing air spring cutting machines mostly use traditional disc cutters to cut air spring capsules. During cutting, the cutter squeezes the capsule, easily producing burrs that affect product quality. Furthermore, traditional cutters are prone to wear and require frequent replacement, resulting in high maintenance costs. In addition, existing air spring cutting machines typically require manual adjustment of the cutter position according to the capsule diameter, which is cumbersome and inconvenient, reducing overall processing efficiency. Therefore, in view of this, the inventors have researched and improved the existing structure to provide an air spring laser cutting machine with greater practical value. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide an air spring laser cutting machine. It can use laser cutting technology, which is non-contact cutting to avoid material deformation and better maintain the elasticity of the capsule. Moreover, laser cutting has no physical contact, and the high temperature of the laser instantly melts the rubber to form a natural sealing layer without burrs, significantly improving product quality. At the same time, through the use of linear guide rail II, adjustment frame, cylinder I, etc., it can automatically position the cutting part according to the capsule diameter, achieve high-precision cutting, and greatly improve the overall processing efficiency.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] An air spring laser cutting machine includes a frame. Two sets of linear guide rails are fixedly installed on the top of the frame, and a cutting slide plate is fixedly connected between the tops of the slides on the two linear guide rails. Two sets of linear guide rails are installed on the top of the cutting slide plate, and an adjusting frame is fixedly connected between the tops of the slides on the two linear guide rails. A laser cutting head is installed on the adjusting frame. A transverse movement mechanism is provided between the bottom of the cutting slide plate and the frame. A spindle box is fixedly installed on the top of one end of the frame. One end of the spindle on the spindle box is connected to an expansion drum via a coupling. A tailstock assembly is installed on the top of the other end of the frame.

[0009] Furthermore, the adjustment frame includes a base frame fixed between the top of the slides of the two sets of linear guide rails. A linear module is vertically mounted on one side of the base frame. A mounting arm is fixedly connected to the slide on the linear module, and a laser cutting head is fixedly mounted on one end of the mounting arm. A dust suction nozzle is mounted on one side of the mounting arm.

[0010] Furthermore, a cylinder is fixedly connected to one side of the cutting slide plate, and the output end of the cylinder is fixedly connected to one end of the base frame.

[0011] Furthermore, the transverse mechanism includes a lead screw that rotates between the inner walls of both ends of the frame and a servo motor installed at one end of the frame. The output shaft of the servo motor is connected to one end of the lead screw via a coupling. A slider is threaded onto the outer circumference of the lead screw, and the top of the slider is fixedly connected to the bottom of the cutting slide plate.

[0012] Furthermore, the tailstock assembly includes a base fixed to the top of the other end of the frame. Two sets of mutually symmetrical linear guide rails are fixedly connected to the top of the base, and a movable plate is fixedly connected between the top of the slides of the two sets of linear guide rails. The tailstock is fixedly connected to one end of the movable plate, and a cylinder is fixedly installed on one side of the base. The output end of the cylinder is fixedly connected to one end of the movable plate.

[0013] Furthermore, one end of the tailstock abuts against the end of the expansion drum away from the spindle box.

[0014] Furthermore, a reflector is installed on one side of the frame, the top of the cutting slide, and the top of the laser cutting head. A laser tube is installed on the side of the frame, and the laser tube and the reflector on the frame are mounted on the same plane.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] (1) This solution uses a laser cutting device consisting of a laser tube, multiple reflectors and a laser cutting head. Non-contact cutting avoids material deformation and can better maintain the elastic properties of the capsule. Furthermore, laser cutting has no physical contact. The high temperature of the laser instantly melts the rubber to form a natural sealing layer without burrs, which significantly improves product quality. At the same time, laser cutting has no tool wear, which greatly reduces the maintenance cost of the equipment.

[0018] (2) This solution uses linear guide rail 2, adjustment frame, cylinder 1 and other components to adjust the position of the laser cutting head and laser point according to the diameter of the capsule, and achieves automatic positioning of the cutting part and high-precision cutting under the action of the transverse mechanism, which greatly improves the overall processing efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a front view structural diagram of the present utility model;

[0021] Figure 3 This is a top view of the structure of this utility model.

[0022] Explanation of the labels in the diagram:

[0023] 1. Rack;

[0024] 2. Linear guide rail one;

[0025] 3. Cut the skateboard;

[0026] 4. Linear guide rail two;

[0027] 5. Adjustment frame; 501. Base frame; 502. Linear module; 503. Mounting arm;

[0028] 6. Laser cutting head;

[0029] 7. Transverse movement mechanism; 701. Lead screw; 702. Servo motor; 703. Slider;

[0030] 8. Spindle box;

[0031] 9. Expansion drum;

[0032] 10. Tailstock assembly; 1001. Base; 1002. Linear guide rail three; 1003. Moving plate; 1004. Tailstock; 1005. Cylinder two;

[0033] 11. Cylinder 1;

[0034] 12. Reflector;

[0035] 13. Laser tube;

[0036] 14. Vacuum nozzle. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0038] Example:

[0039] Please seeFigures 1-3 An air spring laser cutting machine includes a frame 1. Two sets of linear guide rails 2 are fixedly installed on the top of the frame 1. A cutting slide plate 3 is fixedly connected between the tops of the slides on the two linear guide rails 2. Two sets of linear guide rails 4 are installed on the top of the cutting slide plate 3. An adjusting frame 5 is fixedly connected between the tops of the slides on the two linear guide rails 4. A laser cutting head 6 is installed on the adjusting frame 5. A transverse movement mechanism 7 is provided between the bottom of the cutting slide plate 3 and the frame 1. A spindle box 8 is fixedly installed on the top of one end of the frame 1. An expansion drum 9 is driven to one end of the spindle on the spindle box 8 through a coupling. A tailstock assembly 10 is installed on the top of the other end of the frame 1.

[0040] See Figure 1 The adjustment frame 5 includes a base frame 501 fixed between the top of the slides of the two sets of linear guide rails 4. A linear module 502 is vertically mounted on one side of the base frame 501. A mounting arm 503 is fixedly connected to the slide on the linear module 502, and the laser cutting head 6 is fixedly mounted on one end of the mounting arm 503. A dust suction nozzle 14 is mounted on one side of the mounting arm 503. A cylinder 11 is fixedly connected to one side of the cutting slide plate 3. The output end of the cylinder 11 is fixedly connected to one end of the base frame 501. In use, the cylinder 11, the linear guide rails 4, and the base frame 501 work together, and the linear module 502 and the mounting arm 503 work together to achieve automatic position adjustment of the laser cutting head 6 according to the capsule diameter. The operation is convenient, the degree of automation is high, and the ease of use is greatly improved.

[0041] See Figure 3 The transverse mechanism 7 includes a lead screw 701 that rotates between the inner walls of both ends of the frame 1 and a servo motor 702 installed at one end of the frame 1. The output shaft of the servo motor 702 is connected to one end of the lead screw 701 via a coupling. A slider 703 is threadedly connected to the outer circumference of the lead screw 701, and the top of the slider 703 is fixedly connected to the bottom of the cutting slide plate 3. In use, the lead screw 701 is driven to rotate by the servo motor 702. Under the action of the slider 703, the transverse position of the cutting slide plate 3 can be adjusted, so that the laser cutting head 6 can automatically position the cutting position.

[0042] See Figure 1 and Figure 3The tailstock assembly 10 includes a base 1001 fixed to the top of the other end of the frame 1. Two sets of mutually symmetrical linear guide rails 1002 are fixedly connected to the top of the base 1001, and a movable plate 1003 is fixedly connected between the top of the slides of the two sets of linear guide rails 1002. A tailstock 1004 is fixedly connected to one end of the movable plate 1003. A cylinder 1005 is fixedly installed on one side of the base 1001. The output end of the cylinder 1005 is fixedly connected to one end of the movable plate 1003. One end of the tailstock 1004 abuts against the end of the expansion drum 9 away from the spindle box 8. In use, the movable plate 1003 is moved by the cylinder 1005 so that the tailstock 1004 can press the expansion drum 9 tightly when cutting the capsule, ensuring stability during rotation.

[0043] See Figure 3 Reflectors 12 are installed on one side of the frame 1, the top of the cutting slide plate 3, and the top of the laser cutting head 6. A laser tube 13 is installed on the side of the frame 1, and the laser tube 13 and the reflector 12 on the frame 1 are installed on the same plane. In use, the position of the laser point is adjusted by adjusting multiple reflectors 12. With the cooperation of the laser cutting head 6, high-precision cutting is achieved, ensuring the quality of the product.

[0044] Working principle: First, the capsule to be cut is manually placed on the expansion drum 9, which inflates the capsule. Then, cylinder 2 1005 drives the moving plate 1003 to move, which in turn moves the tailstock 1004 to tighten the expansion drum 9, ensuring its stability during rotation. Next, the drive motor in the spindle box 8 drives the spindle and rotates the expansion drum 9. Subsequently, according to the set parameters, the linear guide rail 2 4, the adjusting frame 5, and cylinder 1 11 work together to adjust the position of the laser cutting head 6 and the laser point according to the capsule diameter. Under the action of the transverse mechanism 7, the cutting part is automatically positioned. Finally, the capsule is cut by a laser cutting device consisting of laser tube 13, multiple reflectors 12, and laser cutting head 6. This non-contact cutting method avoids material deformation, better maintains the elasticity of the capsule, and melts the rubber instantly at high temperature to form a natural sealing layer without burrs, significantly improving product quality. At the same time, laser cutting eliminates tool wear, greatly reducing equipment maintenance costs and significantly improving overall processing efficiency.

[0045] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0046] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0047] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An air spring laser cutting machine, comprising a frame (1), characterized in that: Two sets of linear guide rails (2) are fixedly installed on the top of the frame (1), and a cutting slide plate (3) is fixedly connected between the top of the slides on the two linear guide rails (2). Two sets of linear guide rails (4) are installed on the top of the cutting slide plate (3), and an adjustment frame (5) is fixedly connected between the top of the slides on the two linear guide rails (4). A laser cutting head (6) is installed on the adjustment frame (5). A transverse movement mechanism (7) is provided between the bottom of the cutting slide plate (3) and the frame (1). A spindle box (8) is fixedly installed on the top of one end of the frame (1). An expansion drum (9) is connected to one end of the spindle on the spindle box (8) through a coupling. A tailstock assembly (10) is installed on the top of the other end of the frame (1).

2. The air spring laser cutting machine according to claim 1, characterized in that: The adjustment frame (5) includes a base frame (501) fixed between the top of the slide table of the two sets of linear guide rails (4). A linear module (502) is vertically installed on one side of the base frame (501). A mounting arm (503) is fixedly connected to the slide table on the linear module (502), and a laser cutting head (6) is fixedly installed on one end of the mounting arm (503). A dust suction nozzle (14) is installed on one side of the mounting arm (503).

3. The air spring laser cutting machine according to claim 1, characterized in that: A cylinder (11) is fixedly connected to one side of the cutting slide plate (3), and the output end of the cylinder (11) is fixedly connected to one end of the base frame (501).

4. The air spring laser cutting machine according to claim 1, characterized in that: The transverse mechanism (7) includes a lead screw (701) rotating between the inner walls of both ends of the frame (1) and a servo motor (702) installed at one end of the frame (1). The output shaft of the servo motor (702) is connected to one end of the lead screw (701) via a coupling. The outer circumference of the lead screw (701) is threaded with a slider (703), and the top of the slider (703) is fixedly connected to the bottom of the cutting slide plate (3).

5. The air spring laser cutting machine according to claim 1, characterized in that: The tailstock assembly (10) includes a base (1001) fixed to the top of the other end of the frame (1). Two sets of mutually symmetrical linear guide rails (1002) are fixedly connected to the top of the base (1001), and a movable plate (1003) is fixedly connected between the top of the slides of the two sets of linear guide rails (1002). A tailstock (1004) is fixedly connected to one end of the movable plate (1003). A cylinder (1005) is fixedly installed on one side of the base (1001), and the output end of the cylinder (1005) is fixedly connected to one end of the movable plate (1003).

6. The air spring laser cutting machine according to claim 5, characterized in that: One end of the tailstock (1004) abuts against the end of the expansion drum (9) away from the spindle box (8).

7. The air spring laser cutting machine according to claim 1, characterized in that: A reflector (12) is installed on one side of the frame (1), the top of the cutting slide (3) and the top of the laser cutting head (6). A laser tube (13) is installed on the side of the frame (1), and the laser tube (13) and the reflector (12) located on the frame (1) are installed on the same plane.

Images