An elevator component welding tool

By designing a welding fixture that includes a base plate, a back plate, and side plates, and utilizing three positioning surfaces and fasteners, the problems of the wing plate and base not being able to be perpendicular at the same time and the hole axis not being consistent in the existing technology are solved, thus realizing efficient welding positioning of elevator components.

CN224295071UActive Publication Date: 2026-05-29HANGZHOU KANGTEER ELEVATOR COMPONENTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU KANGTEER ELEVATOR COMPONENTS CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

In the existing technology, the welding fixture for the base of the elevator component triggering mechanism cannot simultaneously ensure that the wing plates are parallel and perpendicular to the base, and the axis of the holes on the wing plates are not on the same straight line.

Method used

Design a welding fixture that includes a base plate, a back plate, and side plates. Use three positioning surfaces (first positioning surface, second positioning surface, and third positioning surface) to clamp the wing plate and the base, ensuring that the wing plates are parallel to each other and perpendicular to the base. Fasteners are used to enhance clamping stability, and the holes in the wing plates are coaxial with positioning pins.

Benefits of technology

This method enables accurate positioning of the wing plate and the base during the welding process, ensuring that the wing plate is parallel, perpendicular, and the hole axis is aligned, thereby improving welding quality and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to elevator parts manufacturing equipment technical field, concretely relates to a kind of elevator parts welding tool. Including bottom plate, backboard and at least two side plates, the upper surface of the bottom plate is first locating surface, the front surface of the backboard is second locating surface, the side of the side plate is third locating surface. The utility model is positioned to wing plate and pedestal by the cooperation of three locating surfaces, after wing plate and pedestal are placed on welding tool, it can simultaneously ensure that wing plate is parallel to each other, wing plate and pedestal are perpendicular to each other, the axis of the hole on wing plate is collinear.
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Description

Technical Field

[0001] This utility model relates to the field of elevator component manufacturing equipment technology, specifically to a welding fixture for elevator components. Background Technology

[0002] Elevator components include a part called the trigger mechanism base, which consists of a rectangular plate-shaped base and two wing plates perpendicular to the base, with coaxial holes on the wing plates. During manufacturing, the wing plates need to be welded to the base, ensuring that the two wing plates are parallel and perpendicular to the base, and that the holes on the wing plates are aligned to keep their axes in a straight line.

[0003] Existing welding fixtures for this type of part can only ensure parallelism but cannot guarantee the perpendicularity of the wing plate to the base. Therefore, there is an urgent need for a welding fixture specifically designed to clamp this part. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is:

[0005] 1. A welding fixture is provided for the base part of the trigger mechanism, which can simultaneously ensure that the wing plates are parallel to each other, the wing plates and the base are perpendicular to each other, and the axes of the holes on the wing plates are aligned after clamping.

[0006] To achieve the above objectives, the present invention provides the following technical solution: including a base plate, a back plate and at least two side plates, wherein the upper surface of the base plate is a first positioning surface, the front surface of the back plate is a second positioning surface, and the side surface of the side plates is a third positioning surface;

[0007] The first positioning surface is perpendicular to the second positioning surface, the second positioning surface is perpendicular to the third positioning surface, and the third positioning surface is perpendicular to the first positioning surface.

[0008] A gap for inserting components is provided between the first positioning surface and the side plate;

[0009] The base plate is connected to the back plate.

[0010] In use, the side of the wing plate is aligned with the third positioning surface, and the back of the wing plate is aligned with the second positioning surface. The base is inserted into the gap between the side plate and the first positioning surface, with the bottom of the base aligned with the first positioning surface and the top surface of the base aligned with the bottom of the wing plate. The joint between the top surface of the base and the bottom of the wing plate is the welded joint. This solution achieves the positioning of the wing plate and the base through the cooperation of the three positioning surfaces. After the wing plate and the base are placed on the welding fixture, it can simultaneously ensure that the wing plates are parallel to each other, the wing plates and the base are perpendicular to each other, and the axes of the holes on the wing plates are aligned.

[0011] Optionally, the side plate is provided with positioning holes.

[0012] The positions of the positioning holes correspond to the positions of the holes on the wing plate. During welding operations, positioning pins can be inserted into the positioning holes to ensure that the holes on the wing plate are coaxial.

[0013] Optionally, it may also include fasteners that mate with the side plate.

[0014] Optionally, the fastener includes a fixing plate, a positioning plate, and a fastening bolt. The positioning plate is fixedly connected to the fixing plate, and the fastening bolt passes through the fixing plate. A gap is left between the fastening bolt and the positioning plate for placing the side plate and components.

[0015] This solution uses fastener design to press the wing plate onto the third positioning surface, further enhancing the clamping stability of the tooling.

[0016] Optionally, a positioning block is also provided at the connection between the base plate and the back plate.

[0017] The positioning block corresponds to the groove shape on the base, and it is mainly used to position the base relative to the wing plate in the horizontal direction.

[0018] Optionally, the rear surface of the back plate is further provided with reinforcing ribs.

[0019] Optionally, a pad is bolted to the upper surface of the base plate.

[0020] The design of the pad block allows for adjustment of the gap width between the first positioning surface and the side plate, providing space for component insertion.

[0021] Optionally, the base plate and the back plate are connected by bolts.

[0022] The beneficial technical effects of this utility model are: by cooperating with the three positioning surfaces, the positioning of the wing plate and the base is achieved. After the wing plate and the base are placed on the welding fixture, it can simultaneously ensure that the wing plates are parallel to each other, the wing plates and the base are perpendicular to each other, and the axes of the holes on the wing plates are aligned. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention with the padding block omitted;

[0024] Figure 2 This is a structural diagram of the present invention after omitting the pad and clamping the trigger mechanism base parts;

[0025] Figure 3 This is a side view of the present invention.

[0026] Figure 4 This is a side view of the base part of the clamping trigger mechanism of this utility model.

[0027] Reference numerals: 1-base plate, 2-back plate, 3-side plate, 4-wing plate, 5-base, 6-first positioning surface, 7-second positioning surface, 8-third positioning surface, 9-positioning block, 10-reinforcing rib, 11-pad, 12-fixing plate, 13-positioning plate, 14-fastening bolt, 15-positioning hole, 16-welding joint. Detailed Implementation

[0028] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to directions in the accompanying drawings, and the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0029] Reference Figure 1-4 As shown, a welding fixture for elevator components includes a base plate 1, a back plate 2, fasteners, and two side plates 3. The upper surface of the base plate 1 is a first positioning surface 6, the front surface of the back plate 2 is a second positioning surface 7, and the side surface of the side plates 3 is a third positioning surface 8. Positioning holes 15 are provided on the side plates 3. The base plate 1 and the back plate 2 are connected by bolts. A positioning block 9 is also provided at the connection between the base plate 1 and the back plate 2. A reinforcing rib 10 is also provided on the rear surface of the back plate 2. A pad 11 is also bolted to the upper surface of the base plate 1.

[0030] The first positioning surface 6 is perpendicular to the second positioning surface 7, the second positioning surface 7 is perpendicular to the third positioning surface 8, and the third positioning surface 8 is perpendicular to the first positioning surface 6. A gap is provided between the first positioning surface 6 and the side plate 3 for inserting parts.

[0031] The fasteners include a fixing plate 12, a positioning plate 13, and a fastening bolt 14. The positioning plate 13 is fixedly connected to the fixing plate 12, and the fastening bolt 14 passes through the fixing plate 12. A gap is left between the fastening bolt 14 and the positioning plate 13 for placing the side plate 3 and the components.

[0032] In use, the side of the wing plate 4 is aligned with the third positioning surface 8, and the back of the wing plate 4 is aligned with the second positioning surface 7. The base 5 is inserted into the gap between the side plate 3 and the first positioning surface 6, with the bottom of the base 5 aligned with the first positioning surface 6 and the top surface of the base 5 aligned with the bottom of the wing plate 4. The joint between the top surface of the base 5 and the bottom of the wing plate 4 is the weld 16. This solution achieves the positioning of the wing plate 4 and the base 5 through the cooperation of the three positioning surfaces. After the wing plate 4 and the base 5 are placed on the welding fixture, it can simultaneously ensure that the wing plates 4 are parallel to each other, the wing plates 4 and the base 5 are perpendicular to each other, and the axes of the holes on the wing plates 4 are aligned.

[0033] By designing the fasteners, the wing plate 4 is pressed onto the third positioning surface 8, further enhancing the clamping stability of the tooling.

[0034] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A welding fixture for elevator components, characterized in that: It includes a base plate, a back plate and at least two side plates, wherein the upper surface of the base plate is a first positioning surface, the front surface of the back plate is a second positioning surface, and the side surface of the side plates is a third positioning surface. The first positioning surface is perpendicular to the second positioning surface, the second positioning surface is perpendicular to the third positioning surface, and the third positioning surface is perpendicular to the first positioning surface. A gap for inserting components is provided between the first positioning surface and the side plate; The base plate is connected to the back plate.

2. The elevator component welding fixture according to claim 1, characterized in that: The side plate is provided with positioning holes.

3. The elevator component welding fixture according to claim 1, characterized in that: It also includes fasteners that mate with the side plate.

4. A welding fixture for elevator components according to claim 3, characterized in that: The fastener includes a fixing plate, a positioning plate, and a fastening bolt. The positioning plate is fixedly connected to the fixing plate, and the fastening bolt passes through the fixing plate. A gap is left between the fastening bolt and the positioning plate for placing the side plate and components.

5. A welding fixture for elevator components according to any one of claims 1-4, characterized in that: A positioning block is also provided at the connection between the base plate and the back plate.

6. The elevator component welding fixture according to claim 5, characterized in that: The back plate is also provided with reinforcing ribs on its rear surface.

7. The elevator component welding fixture according to claim 5, characterized in that: The base plate also has a pad bolted to its upper surface.

8. The elevator component welding fixture according to claim 5, characterized in that: The base plate and the back plate are connected by bolts.