An automated assembly apparatus worktable

Abstract

The utility model relates to automatic assembly technical field, concretely is a kind of automatic assembly equipment workbench, and assembly unit includes the support fixedly arranged in shell one, support is fixedly provided with support plate, support plate is fixedly provided with hydraulic cylinder, slidingly provided with the material conveying belt that passes through shell one shell two and shell three in shell one, material conveying belt, located the immediate below of punching column, assembly unit is used to splice assembly to material, when using, first by staff its one end to predetermined position, realize the detection assembly to material by hydraulic cylinder and the pressing plate on its output end, and when the material after assembly is transported to shell two, positioning plate can position the material in conveying process and carry out central processing, and in the process of being in the middle, carry out further detection screening processing to material by handling mechanical arm set on shell two, ensure that the material after assembly has boutique nature, unload classification to it by last guide rod, simple and convenient.

Description

Technical Field

[0001] This utility model relates to the field of automated assembly technology, specifically to an automated assembly equipment workbench. Background Technology

[0002] Large-scale complete sets of equipment in automated systems, also known as automated equipment, refer to the process by which machines or devices operate or are controlled automatically according to prescribed procedures or instructions without human intervention. Therefore, automation is an important condition and significant indicator of the modernization of industry, agriculture, national defense, and science and technology. In the assembly process of automated equipment, assembly workbenches are often used to improve assembly efficiency.

[0003] Traditional automated assembly equipment mainly consists of a frame, worktable, positioning device, conveying mechanism, pneumatic / electric actuators, control system, and detection sensors. In operation, the assembly program and parameters are first set through the control system. The workpiece to be assembled is placed on the conveying mechanism and transported to the designated workstation. The positioning device precisely fixes the workpiece's position, and the detection sensors monitor the workpiece's positioning in real time. The pneumatic / electric actuators drive tools such as clamps and screwdrivers according to the program to complete assembly actions such as gripping, tightening, and welding. During the assembly process, the control system coordinates the coordinated operation of all components in real time.

[0004] In existing connector assembly processes, the assembly of terminals, back plugs, LED indicators, housings, and cores largely relies on manual or semi-automatic methods. Manual labor is required to sequentially pick up, place, align, and secure each component, involving frequent component transfers. Due to hand tremors or transport vehicle movement during manual handling, assembled components often experience positional shifts. For example, pin misalignment may occur after the terminal is inserted into the core due to shaking, or the LED indicator may deviate from its alignment with the housing slot. Operators then need to spend extra time recalibrating and repositioning the components, and may even need to disassemble and rework them. These tedious steps not only extend the assembly cycle of individual products but also increase the risk of scratches and deformation of components due to repeated handling. Utility Model Content

[0005] The purpose of this invention is to provide an automated assembly equipment workbench to address the problem that in existing connector assembly processes, the assembly of terminals, back plugs, LED indicators, housings, and cores often relies on manual or semi-automatic methods. Manual personnel must sequentially pick up, place, align, and secure each component, frequently transferring them. Due to hand tremors or transport vehicle movement during manual handling, assembled components often experience positional shifts. For example, after inserting the terminal into the core, the shaking can cause pin misalignment, and the LED indicator may deviate from its alignment with the housing slot. Operators then need to spend extra time recalibrating and repositioning the components, and may even need to disassemble and rework them. These tedious steps not only extend the assembly cycle of a single product but also increase the risk of scratches and deformation due to repeated operations.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automated assembly equipment workbench includes a first outer casing, a second outer casing, and a third outer casing, wherein the first outer casing, the second outer casing, and the third outer casing are sequentially interconnected.

[0008] An assembly unit includes a bracket fixedly installed inside the outer casing 1, a support plate fixedly installed on the bracket, a hydraulic cylinder fixedly installed on the support plate, a pressure plate fixedly installed on the output end of the hydraulic cylinder, a punched post fixedly installed between the bottom ends of the pressure plate, and a conveyor belt slidably installed inside the outer casing 1, penetrating the outer casing 1, the outer casing 2, and the outer casing 3, the conveyor belt being located directly below the punched post. The assembly unit is used to splice and assemble materials.

[0009] The unloading unit includes a guide rod fixedly mounted on the outer shell three, a platform fixedly mounted inside the outer shell three, a turntable rotatably mounted on the platform, a discharge belt for transporting materials fixedly mounted inside the outer shell three, and a classifier for detecting materials fixedly mounted on the platform. The unloading unit is used for detecting and unloading materials.

[0010] Preferably, a support rod is fixedly provided on the bottom end of the first shell, the second shell, and the third shell, and each of the support rods is evenly distributed at each corner of the first shell, the second shell, and the third shell, and each of the support rods has the same height.

[0011] Preferably, a positioning belt for transporting materials is fixedly installed inside the outer shell, a handling robotic arm is fixedly installed on the loading platform on the outer shell, and a positioning plate is fixedly installed on the positioning belt.

[0012] Preferably, both positioning plates are arranged in right-angled triangles and are symmetrically arranged. A positioning groove is formed between the two positioning plates. The positioning groove has a larger opening in the feeding direction and a smaller opening in the discharging direction. A guide rod is fixedly arranged on the inner wall of the outer shell and is located above the positioning plate. A detector is slidably arranged on the guide rod.

[0013] Preferably, the bottom end of the handling robotic arm is fixedly provided with a gripper, and the bottom end of the guide rod is fixedly provided with a detector.

[0014] Preferably, the guide rod is located between the second outer shell and the third outer shell, and a slot is provided at the intersection of the second outer shell and the third outer shell, through which the guide rod passes.

[0015] Preferably, the guide rod is located above the turntable, and the turntable is fixedly provided with a plurality of uniformly arranged processing positions, and the classifier is used to position and process the materials at the processing positions.

[0016] Preferably, a door panel is rotatably provided on the bottom of the first outer shell, the second outer shell, and the third outer shell, and a notch is provided on each door panel.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This utility model achieves the overall positioning and support function of the device through support rods set on outer shell one, outer shell two, and outer shell three. In use, the operator first moves one end to the predetermined position. The conveyor belt set on outer shell one can transport materials. The hydraulic cylinder and the pressure plate on its output end realize the detection and assembly of materials. When the assembled materials are transported into outer shell two, the positioning plate can center the materials during the conveying process. During the centering process, the handling robotic arm set on outer shell two can further detect and screen the materials to ensure that the assembled materials are of high quality. Finally, the guide rod can unload and classify them simply and conveniently. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a top view of the structure of this utility model;

[0021] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0022] Figure 4 This is a schematic diagram of the internal structure of the outer shell of this utility model;

[0023] Figure 5 This is a schematic diagram of the internal structure of the outer shell of this utility model.

[0024] In the diagram: 1. Outer shell one; 11. Support rod; 12. Bracket; 13. Hydraulic cylinder; 14. Pressure plate; 15. Punching column; 16. Conveying belt; 2. Outer shell two; 21. Positioning belt; 22. Positioning plate; 221. Positioning groove; 23. Handling robotic arm; 24. Detector; 3. Outer shell three; 31. Discharge belt; 32. Turntable; 33. Guide rod; 34. Classifier. Detailed Implementation

[0025] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0026] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0027] Reference Figures 1-5 An automated assembly equipment workbench includes a first outer shell 1, a second outer shell 2, and a third outer shell 3, wherein the first outer shell 1, the second outer shell 2, and the third outer shell 3 are sequentially interconnected.

[0028] The assembly unit includes a bracket 12 fixedly installed inside the outer shell 1. A support plate is fixedly installed on the bracket 12. A hydraulic cylinder 13 is fixedly installed on the support plate. A pressure plate 14 is fixedly installed on the output end of the hydraulic cylinder 13. A punched column 15 is fixedly installed between the bottom ends of the pressure plate 14. A conveyor belt 16 is slidably installed inside the outer shell 1, penetrating the outer shell 1, the outer shell 2, and the outer shell 3. The conveyor belt 16 is located directly below the punched column 15. The assembly unit is used to splice and assemble materials.

[0029] The unloading unit includes a guide rod 33 fixedly mounted on the outer shell 33, a platform fixedly mounted inside the outer shell 33, a turntable 32 rotatably mounted on the platform, a discharge belt 31 for transporting materials fixedly mounted inside the outer shell 33, and a classifier 34 for detecting materials fixedly mounted on the platform. The unloading unit is used for detecting and unloading materials.

[0030] Reference Figures 1-3 Support rods 11 are fixedly installed on the bottom ends of outer shell 1, outer shell 2, and outer shell 3. Each support rod 11 is evenly distributed at the corners of outer shell 1, outer shell 2, and outer shell 3, and each support rod 11 has the same height. The support rods 11 installed on the bottom ends of outer shell 1, outer shell 2, and outer shell 3 provide support for the entire device. At the same time, the distribution of each support rod 11 at the corners of outer shell 1, outer shell 2, and outer shell 3 ensures that the force is evenly distributed among the support rods 11, avoiding the situation where the support rods 11 are damaged due to excessive pressure caused by uneven force distribution, thus improving the overall safety and stability of the device.

[0031] Reference Figures 1-3The outer casing 2 is fixedly equipped with a positioning belt 21 for transporting materials. The loading platform on the outer casing 2 is fixedly equipped with a handling robot arm 23. The positioning belt 21 is fixedly equipped with a positioning plate 22. The positioning belt 21 on the outer casing 2 can transfer punched materials, and the handling robot arm 23 can handle materials in all directions simply and conveniently.

[0032] Reference Figures 2-4 Both positioning plates 22 are arranged in right-angled triangles and are symmetrically positioned. A positioning groove 221 is formed between the two positioning plates 22. The positioning groove 221 has a larger opening in the feeding direction and a smaller opening in the discharging direction. A guide rod 33 is fixedly installed on the inner wall of the outer shell 2, and the guide rod 33 is located above the positioning plate 22. A detector 24 is slidably installed on the guide rod 33. By setting the two positioning plates 22 in a triangular arrangement, when the material moves on the positioning belt 21, the positioning plates 22 on both sides can restrict its position, so that the material can be guided by the positioning groove 221 to be in the middle part of the positioning belt 21, which is convenient for subsequent processing.

[0033] Reference Figures 2-4 The bottom end of the handling robotic arm 23 is fixedly equipped with a gripper, and the bottom end of the guide rod 33 is fixedly equipped with a detector. The gripper on the handling robotic arm 23 can clamp and transport the material on the positioning belt 21 for subsequent processing and classification.

[0034] Reference Figures 3-5 The guide rod 33 is located between the second outer shell 2 and the third outer shell 3, and a slot is provided at the intersection of the second outer shell 2 and the third outer shell 3. The guide rod 33 passes through the slot. By setting the guide rod 33 between the second outer shell 2 and the third outer shell 3, the two processing platforms are connected, so that the device can automatically process materials.

[0035] Reference Figures 3-5 The guide rod 33 is located above the turntable 32, and multiple evenly arranged processing positions are fixedly set on the turntable 32. The classifier 34 is used to position and process the materials on the processing positions. Door panels are rotatably set on the bottom of the outer shell 1, outer shell 2 and outer shell 3, and each door panel has a notch. By setting the positional relationship between the guide rod 33 and the turntable 32, the transferred materials can be further processed on the turntable 32. The door panels set on the device make it convenient for the staff to open the inside of the device for inspection and maintenance.

[0036] The specific implementation of this solution is as follows: During use, the operator first moves one end to the predetermined position. The conveyor belt 16 on the outer casing 1 transports the material. The hydraulic cylinder 13 and the pressure plate 14 at its output end perform material inspection and assembly. The support rods 11 provide overall support for the device. Simultaneously, the support rods 11 are distributed at the corners of the outer casings 1, 2, and 3, ensuring uniform force distribution among the support rods 11 and preventing damage due to excessive pressure caused by uneven force distribution. Two positioning plates 22 are arranged in a triangular configuration, allowing the positioning plates 22 on both sides to restrict the material's position as it moves on the positioning belt 21. This ensures the material is guided by the positioning groove 221 to the middle of the positioning belt 21, facilitating subsequent processing. The grippers on the handling robotic arm 23 clamp and transport the material on the positioning belt 21 for subsequent processing and classification. The transferred material can then be further processed on the turntable 32.

[0037] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0038] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automated assembly equipment workbench, comprising a first outer shell (1), a second outer shell (2), and a third outer shell (3), wherein the first outer shell (1), the second outer shell (2), and the third outer shell (3) are sequentially interconnected, characterized in that... Also includes: The assembly unit includes a bracket (12) fixedly installed inside the outer shell (1), a support plate fixedly installed on the bracket (12), a hydraulic cylinder (13) fixedly installed on the support plate, a pressure plate (14) fixedly installed on the output end of the hydraulic cylinder (13), a punching column (15) fixedly installed between the bottom ends of the pressure plate (14), a conveyor belt (16) slidably installed inside the outer shell (1) penetrating the outer shell (1), the outer shell (2) and the outer shell (3), the conveyor belt (16) being located directly below the punching column (15), and the assembly unit is used to splice and assemble materials; The unloading unit includes a guide rod (33) fixedly mounted on the outer shell (3), a platform fixedly mounted inside the outer shell (3), a turntable (32) rotatably mounted on the platform, a discharge belt (31) for transporting materials fixedly mounted inside the outer shell (3), and a classifier (34) for detecting materials fixedly mounted on the platform. The unloading unit is used to detect and unload materials.

2. The automated assembly equipment workbench according to claim 1, characterized in that, Support rods (11) are fixedly provided on the bottom ends of the first shell (1), the second shell (2) and the third shell (3), and each support rod (11) is evenly distributed at each corner of the first shell (1), the second shell (2) and the third shell (3), and each support rod (11) has the same height.

3. The automated assembly equipment workbench according to claim 1, characterized in that, The outer shell (2) is fixedly provided with a positioning belt (21) for transporting materials, and a handling robot arm (23) is fixedly provided on the loading platform of the outer shell (2). A positioning plate (22) is fixedly provided on the positioning belt (21).

4. The automated assembly equipment workbench according to claim 3, characterized in that, Both positioning plates (22) are arranged in right-angled triangles and are symmetrically arranged between each other. A positioning groove (221) is formed between the two positioning plates (22). The positioning groove (221) has a larger opening in the feeding direction and a smaller opening in the discharging direction. A guide rod (33) is fixedly arranged on the inner wall of the outer shell (2) and the guide rod (33) is located above the positioning plate (22).

5. The automated assembly equipment workbench according to claim 4, characterized in that, The bottom end of the handling robot arm (23) is fixedly equipped with a gripper, and the bottom end of the guide rod (33) is fixedly equipped with a detector.

6. The automated assembly equipment workbench according to claim 5, characterized in that, The guide rod (33) is located between the second outer shell (2) and the third outer shell (3), and a slot is provided at the intersection of the second outer shell (2) and the third outer shell (3), through which the guide rod (33) passes.

7. The automated assembly equipment workbench according to claim 1, characterized in that, The guide rod (33) is located above the turntable (32), and the turntable (32) is fixedly provided with a plurality of uniformly arranged processing positions. The classifier (34) is used to position and process the materials on the processing positions.

8. The automated assembly equipment workbench according to claim 7, characterized in that, The bottom of the outer shell 1 (1), the outer shell 2 (2) and the outer shell 3 (3) are all rotatably provided with door panels, and each door panel is provided with a notch.

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