Die cutting machine for flat die cutting of insulating material
By introducing a drive mechanism and a fixed platform into the die-cutting machine, the problem of conveyor belt damage during rubber cutting is solved, achieving the effects of flat cutting and protecting the conveyor belt.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING SHENGYOU ELECTRONIC MATERIAL CO LTD
- Filing Date
- 2025-04-17
- Publication Date
- 2026-05-29
Smart Images

Figure CN224295916U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of die-cutting machine technology, specifically to a die-cutting machine for insulating materials that achieves flat die-cutting. Background Technology
[0002] Insulating materials are indispensable key materials in power systems, and their performance directly affects the safety and reliability of power systems. The development of insulating materials began with the research of polymer materials, such as polyamide and phenolic resin. These materials are widely used in power equipment such as transformers and cables due to their high temperature resistance, corrosion resistance and electrochemical stability. The application of insulating materials in power systems has permeated all fields, from power generation equipment to transmission systems and distribution facilities, and their importance is self-evident.
[0003] Currently, in use, because the rubber material of die-cutting machines is relatively soft, the cutting blades can easily come into contact with the conveyor belt during the cutting process, causing damage to the surface of the conveyor belt and resulting in the machine becoming unusable. Summary of the Invention
[0004] This utility model provides a die-cutting machine for insulating materials that achieves flat die-cutting. It can use a cutting blade to cut rubber into molds. The protrusions can play a protective role to prevent the cutting blade from cutting the transmission belt during cutting. The fixed table prevents the transmission belt from bending when the cutting blade applies pressure downward to cut the mold, thus preventing the situation where the mold cannot be cut.
[0005] To achieve the above objectives, an insulating material die-cutting machine for flat die-cutting is provided, comprising a base, a driving mechanism on the front surface of the base, a bracket fixedly connected to the upper surface of the base (two brackets are provided), sliding grooves on both sides of the brackets, an electric cylinder fixedly connected inside the bracket (two electric cylinders are provided), a push rod fixedly connected to the output end of the electric cylinder, a movable frame fixedly connected to the lower surface of the push rod, a rotating rod rotatably connected inside the movable frame, a roller fixedly connected to the outer surface of the rotating rod, the rotating rod being movably connected to the inner surface of the sliding groove, a detection module body fixedly connected to the right side surface of the bracket, an electrical wire electrically connected to the upper surface of the detection module body, the electrical wire being electrically connected to the outer surface of the electric cylinder, and a fixing plate fixedly connected to the upper surface of the base.
[0006] According to the aforementioned insulating material die-cutting machine for achieving flat die-cutting, the upper surface of the fixed plate is fixedly connected to the left-side bracket, and the interior of the left-side bracket is fixedly connected to the left-side electric cylinder. By setting the bracket, other parts can be fixed above the base.
[0007] According to the aforementioned insulating material die-cutting machine for achieving flat die-cutting, a push plate is fixedly connected to the output end of the electric cylinder on the left side, and a cutting blade is fixedly connected to the lower surface of the push plate. By setting the cutting blade, when the electric cylinder is started, the cutting blade can cut the upper part of the rubber through the output end.
[0008] According to the aforementioned insulating material die-cutting machine for achieving flat die-cutting, the upper surface of the base is provided with a hole, the lower surface of the base is provided with a storage box, and the inner surface of the fixing plate is fixedly connected to a fixing platform. By setting the fixing platform, when the cutting blade applies downward pressure, the fixing platform can abut against the transmission belt to prevent the transmission belt from bending under force and to prevent the die from not being cut.
[0009] According to the aforementioned insulating material die-cutting machine for achieving flat die-cutting, the driving mechanism includes a connecting block, a motor, saw teeth, a rotating shaft, and a toothed belt. The connecting block is fixedly connected to the front surface of the base. By setting the connecting block, some parts of the driving mechanism can be fixed to the upper part of the base.
[0010] According to the aforementioned insulating material die-cutting machine for achieving flat die-cutting, the motor is fixedly connected to the upper surface of the connecting block, and the saw teeth are fixedly connected to the output end of the motor. By setting the motor, the motor can provide a power source, enabling the transmission belt to rotate.
[0011] According to the aforementioned insulating material die-cutting machine for achieving flat die-cutting, multiple saw teeth are provided, the rotating shaft is rotatably connected inside the fixed plate, there are two rotating shafts, the outer surface of the rotating shaft is sleeved with a transmission belt, the left rotating shaft is connected to the right rotating shaft through the transmission belt, the outer surface of the transmission belt is fixedly connected with a protrusion, and by providing saw teeth, the motor can drive the saw teeth to rotate using the output end.
[0012] According to the aforementioned insulating material die-cutting machine for achieving flat die-cutting, the toothed belt is sleeved on the outer surface of one of the saw teeth, and one of the saw teeth is connected to the middle saw tooth and the right saw tooth through the toothed belt. By setting the toothed belt, the motor can use the saw teeth to drive two rotating shafts to rotate simultaneously through multiple toothed belts.
[0013] The beneficial effects of this utility model are as follows: By setting up a drive mechanism, roller, and cutting blade, the motor is started, and the motor drives the rotating shaft to rotate through the saw teeth and toothed belt. The rotating shaft drives the transmission belt to move, and the rubber is placed on the upper part of the transmission belt. When the detection module detects a change in the transmission belt, the electric cylinder is started by the wire to drive the roller to move upward, so as to prevent the protrusion from being unable to move. The roller can flatten the upper part of the rubber, which has a stretching effect. When the transmission belt moves to the bottom of the cutting blade, the electric cylinder on the left pushes the cutting blade to move downward to cut off the rubber part. The protrusion can prevent the transmission belt from bending, which has a protective effect.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a schematic diagram of the overall structure of an insulating material die-cutting machine that achieves flat die-cutting according to the present invention;
[0017] Figure 2 This is a schematic diagram of the transmission belt structure of an insulating material die-cutting machine that achieves flat die-cutting according to the present invention;
[0018] Figure 3 This is a cross-sectional view of an insulating material die-cutting machine that achieves flat die-cutting according to the present invention;
[0019] Figure 4 This is a schematic diagram of the drive mechanism of an insulating material die-cutting machine that achieves flat die-cutting according to the present invention.
[0020] Legend:
[0021] 1. Base; 2. Bracket; 3. Fixing plate; 4. Electric cylinder; 5. Push rod; 6. Movable frame; 7. Rotating rod; 8. Roller; 9. Detection module body; 10. Wire; 11. Transmission belt; 12. Push plate; 13. Cutting blade; 14. Protrusion; 15. Drive mechanism; 1501. Connecting block; 1502. Motor; 1503. Sawtooth; 1504. Rotating shaft; 1505. Toothed belt; 16. Fixing platform. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0023] Reference Figures 1 to 4This utility model discloses a die-cutting machine for insulating materials that achieves flat die-cutting. It includes a base 1, a drive mechanism 15 on the front surface of the base 1, and two supports 2 fixedly connected to the upper surface of the base 1. Sliding grooves are formed on both sides of the supports 2. Two electric cylinders 4 are fixedly connected inside the supports 2. A push rod 5 is fixedly connected to the output end of each electric cylinder 4. A movable frame 6 is fixedly connected to the lower surface of the push rod 5. A rotating rod 7 is rotatably connected inside the movable frame 6. A roller 8 is fixedly connected to the outer surface of the rotating rod 7. The rotating rod 7 is movably connected to the inner surface of the sliding groove. A detection module body 9 is fixedly connected to the right surface of the supports 2. A wire 10 is electrically connected to the upper surface of the detection module body 9 and is electrically connected to the outer surface of the electric cylinder 4. A fixing plate 3 is fixedly connected to the upper surface of the base 1.
[0024] The upper surface of the fixing plate 3 is fixedly connected to the left bracket 2, and the inside of the left bracket 2 is fixedly connected to the left electric cylinder 4. Through the bracket 2, other parts can be fixed above the base 1.
[0025] The drive mechanism 15 includes a connecting block 1501, a motor 1502, saw teeth 1503, a rotating shaft 1504, and a toothed belt 1505. The connecting block 1501 is fixedly connected to the front surface of the base 1. The motor 1502 is fixedly connected to the upper surface of the connecting block 1501. The saw teeth 1503 are fixedly connected to the output end of the motor 1502. Multiple saw teeth 1503 are provided. The rotating shaft 1504 is rotatably connected to the inside of the fixed plate 3. Two rotating shafts 1504 are provided. The outer surface of the rotating shaft 1504 is sleeved with... There is a transmission belt 11, and the left rotating shaft 1504 is connected to the right rotating shaft 1504 through the transmission belt 11. The outer surface of the transmission belt 11 is fixedly connected with a protrusion 14. Through the connecting block 1501, some parts of the drive mechanism 15 can be fixed to the upper part of the base 1. Through the motor 1502, the motor 1502 can provide a power source so that the transmission belt 11 can rotate. Through the sawtooth 1503, the motor 1502 can drive the sawtooth 1503 to rotate through the output end.
[0026] A toothed belt 1505 is fitted onto the outer surface of one of the saw teeth 1503. One of the saw teeth 1503 is connected to the middle saw tooth 1503 and the right saw tooth 1503 via the toothed belt 1505. Through the toothed belt 1505, the motor 1502 can drive two rotating shafts 1504 to rotate simultaneously via the saw teeth 1503 and multiple toothed belts 1505.
[0027] A push plate 12 is fixedly connected to the output end of the left electric cylinder 4. A cutting blade 13 is fixedly connected to the lower surface of the push plate 12. A hole is opened on the upper surface of the base 1. A storage box is provided on the lower surface of the base 1. A fixed platform 16 is fixedly connected to the inner surface of the fixed plate 3. When the electric cylinder 4 is started, the cutting blade 13 can cut the upper part of the rubber through the output end. When the cutting blade 13 applies downward pressure, the fixed platform 16 can hold the transmission belt 11 against it to prevent the transmission belt 11 from bending under force and to prevent the inability to cut the mold.
[0028] Working principle: After placing the rubber on the upper part of the transmission belt 11, the motor 1502 is started. The motor 1502 uses the saw teeth 1503 to drive the rotating shaft 1504 to rotate through the toothed belt 1505. The rotating shaft 1504 drives the transmission belt 11 to rotate. The roller 8 will rotate simultaneously under the rotation of the transmission belt 11, flattening the upper part of the rubber. When the detection module body 9 detects the protrusion 14, the detection module body 9 uses the wire 10 to drive the electric cylinder 4 to move the roller 8 upward, so that the roller 8 is tightly pressed against the upper part of the rubber. The rubber is cut by fitting together to prevent the protrusion 14 from being unable to move in the lower part of the roller 8. When the position of the transmission belt 11 slides to the lower part of the cutting blade 13, the motor 1502 is turned off and the left electric cylinder 4 is started. The left electric cylinder 4 drives the cutting blade 13 to move down and cut the rubber. Because the pressure of the cutting blade 13 is large, the protrusion 14 can prevent the transmission belt 11 from being touched by the cutting blade 13 and prevent damage. The fixed table 16 can prevent the transmission belt 11 from bending when the cutting blade 13 is pressed down. After cutting, the rubber will fall into the storage box.
[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A die-cutting machine for insulating materials that achieves flat die-cutting, characterized in that, The system includes a base (1), a drive mechanism (15) on the front surface of the base (1), a bracket (2) fixedly connected to the upper surface of the base (1), two brackets (2) are provided, sliding grooves are provided on both sides of the bracket (2), an electric cylinder (4) is fixedly connected inside the bracket (2), two electric cylinders (4) are provided, a push rod (5) is fixedly connected to the output end of the electric cylinder (4), a movable frame (6) is fixedly connected to the lower surface of the push rod (5), a rotating rod (7) is rotatably connected inside the movable frame (6), a roller (8) is fixedly connected to the outer surface of the rotating rod (7), the rotating rod (7) is movably connected to the inner surface of the sliding groove, a detection module body (9) is fixedly connected to the right side surface of the bracket (2), an electric wire (10) is electrically connected to the upper surface of the detection module body (9), and the electric wire (10) is electrically connected to the outer surface of the electric cylinder (4). The base (1) is fixedly connected to a fixed plate (3) on its upper surface. The drive mechanism (15) includes a connecting block (1501), a motor (1502), a sawtooth (1503), a rotating shaft (1504), and a toothed belt (1505). The connecting block (1501) is fixedly connected to the front surface of the base (1). The motor (1502) is fixedly connected to the upper surface of the connecting block (1501). The sawtooth (1503) is fixedly connected to the output end of the motor (1502). There are multiple sawtooths (1503). The rotating shaft (1504) is rotatably connected to the inside of the fixed plate (3). There are two rotating shafts (1504). The outer surface of the rotating shaft (1504) is fitted with a transmission belt (11). The left rotating shaft (1504) is connected to the right rotating shaft (1504) through the transmission belt (11). The outer surface of the transmission belt (11) is fixedly connected with a protrusion (14).
2. The insulating material die-cutting machine for achieving flat die-cutting according to claim 1, characterized in that, The upper surface of the fixing plate (3) is fixedly connected to the bracket (2) on the left side, and the interior of the bracket (2) on the left side is fixedly connected to the electric cylinder (4) on the left side.
3. The insulating material die-cutting machine for achieving flat die-cutting according to claim 2, characterized in that, The output end of the electric cylinder (4) on the left is fixedly connected to a push plate (12), and a cutting blade (13) is fixedly connected to the lower surface of the push plate (12).
4. The insulating material die-cutting machine for achieving flat die-cutting according to claim 3, characterized in that, The upper surface of the base (1) is provided with a hole, the lower surface of the base (1) is provided with a storage box, and the inner surface of the fixing plate (3) is fixedly connected with a fixing platform (16).
5. The insulating material die-cutting machine for achieving flat die-cutting according to claim 1, characterized in that, The toothed belt (1505) is sleeved on the outer surface of one of the saw teeth (1503), and one of the saw teeth (1503) is connected to the middle saw tooth (1503) and the right saw tooth (1503) through the toothed belt (1505).