A device for manufacturing a ceramic water-permeable brick with a texture on a surface layer using a screen

Abstract

The utility model belongs to ceramic water permeable brick technical field, concretely relates to a kind of ceramic water permeable brick device with granite, sandstone and other stone texture of surface layer made by screen cloth, the utility model is provided with screen plate, screen plate lifting mechanism and screen cloth mechanism, so that pattern material is placed on the surface layer through the pattern hollow of screen plate, and a layer of pattern is formed on the surface of surface layer, so that the surface of ceramic water permeable brick can have different patterns, to adapt to market demand, and the decorative property of ceramic water permeable brick can be enhanced, the pattern is simple to set, fully automated, efficient, fast, only need to replace screen plate with different patterns, and flexibility is strong.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic permeable brick production technology, specifically relating to a device for making ceramic permeable bricks with textured surface layers using screen fabric. Background Technology

[0002] In recent years, Chinese researchers have developed permeable bricks using waste residue and tailings as main raw materials through continuous experimentation and optimization of raw material ratios. These permeable bricks not only have good permeability but also effectively utilize waste resources, reducing environmental pollution. With continuous advancements in production technology, my country's permeable brick production processes are gradually developing towards refinement and intelligence. Advanced processes such as high-pressure molding and microwave drying have significantly improved the performance of permeable bricks.

[0003] Chinese patent publication number CN 217169005 U discloses a processing device for permeable red mud bricks, including a circular mounting plate. Four racks are horizontally mounted on the upper surface of the mounting plate via a sliding mechanism. A forming plate that slides and engages with the upper surface of the mounting plate is fixedly mounted on one end of each rack near the center of the mounting plate. A transmission gear that meshes with the racks is vertically rotatably mounted on the outer edge of the upper surface of the mounting plate. A fixing block is fixedly mounted on the outer edge of the upper surface of the mounting plate.

[0004] Through the above search, the following problem was found: when the material inside the mold groove is squeezed by the downward movement of the press, no texture is generated on the surface of the permeable brick, which cannot meet the market demand for various textures on the surface of permeable bricks. Therefore, we propose a device for making ceramic permeable bricks with textured surface by using screen fabric. Utility Model Content

[0005] The purpose of this invention is to provide a device for producing textured ceramic permeable bricks using screen fabric. This device solves the problem in related technologies where no texture is produced on the surface of the permeable bricks when the material inside the mold cavity is pressurized by the downward movement of a press, thus failing to meet the market demand for various textures on the surface of permeable bricks.

[0006] The specific technical solution adopted by this utility model is as follows:

[0007] A device for producing textured permeable ceramic bricks using mesh fabric includes a machine body and a press. The press is located at one top end of the machine body and is used to compact the raw material inside the ceramic permeable brick mold cavity. At the other top end of the machine body, a fabric feed hopper A for storing the base material and a fabric feed hopper B for storing the top material are installed. The bottom of fabric feed hopper B is connected to a fabric feed conveyor belt B for conveying the top material. The bottom of fabric feed hopper A is connected to a fabric feed conveyor belt A for conveying the base material. A fabric feed hopper C is located at the top of the machine body, and the top of fabric feed hopper C is connected to a fabric feed conveyor belt C for conveying the pattern material. The top of the machine body is equipped with... The device includes a movable frame equipped with a pattern material storage box, a fabric storage box, a base material storage box, a mesh plate A, and a mesh plate B. A mesh plate fabric mechanism is mounted on top of mesh plates A and B, and a drive motor is installed on the mesh plate fabric mechanism. The drive motor is connected to the pattern material fabric grid on mesh plates A and B via a synchronous belt, driving the pattern material fabric grid to reciprocate on mesh plates A and B, allowing the pattern material within the grid to pass through the mesh openings on mesh plates A and B onto the fabric surface to form a pattern. Both mesh plates A and B are equipped with a mesh plate lifting mechanism, used to drive mesh plates A and B to move up and down to adhere to and separate from the fabric.

[0008] Furthermore, the screen lifting mechanism is a cylinder.

[0009] Furthermore, a bottom material grid is provided on the lower part of the fabric feed hopper A, a top material grid is provided on the lower part of the fabric feed hopper B, and a patterned material grid is provided on the lower part of the patterned material storage box.

[0010] Furthermore, a pressing die assembly is installed at the bottom of the press.

[0011] Furthermore, the top of the machine body is provided with a mold cavity for placing raw materials. The mold cavity cooperates with the pressing mold assembly, and the pressing mold assembly presses the raw materials in the mold cavity into ceramic permeable brick green bodies.

[0012] Furthermore, the moving frame is connected to the servo motor via a synchronous belt. The servo motor drives the synchronous belt to move the moving frame on the top of the machine body, thereby moving the mesh plates A and B, the patterned fabric grid, the fabric grid, and the base fabric grid.

[0013] Compared with the prior art, the technical effects achieved by this utility model are as follows:

[0014] This invention, through the design of a mesh plate, a mesh plate lifting mechanism, and a mesh plate fabrication mechanism, allows patterned material to be placed on the fabric through the perforated mesh plate, forming a pattern on the surface of the fabric. This allows the surface of the permeable ceramic bricks to have different shaped patterns, thereby meeting market demands and enhancing the decorative properties of the permeable ceramic bricks. The pattern setting is simple, fully automated, highly efficient, and fast; it only requires changing the mesh plate with different patterns, offering great flexibility. Attached Figure Description

[0015] Figure 1 This is a front view of the entire utility model;

[0016] Figure 2 This is one of the top views of this utility model;

[0017] Figure 3 This is the second top view of this utility model;

[0018] Figure 4 This is the third top view of this utility model;

[0019] Figure 5 This is an enlarged structural schematic diagram of the mesh plate fabric mechanism of this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Machine body; 2. Press; 3. Fabric feeder hopper A; 4. Fabric feeder hopper B; 5. Fabric feeder conveyor belt A; 6. Fabric feeder conveyor belt B; 7. Moving frame; 8. Pattern material storage box; 9. Fabric storage box; 10. Base material storage box; 11. Fabric feeder hopper C; 12. Mesh plate fabric feeding mechanism; 15. Fabric feeder conveyor belt C; 16. Drive motor; 17. Synchronous belt; 20. Pressing mold assembly; 21. Base material fabric grid; 22. Fabric material grid; 23. Mesh plate A; 24. Mesh plate B; 25. Mesh plate lifting mechanism; 26. Pattern material fabric grid. Detailed Implementation

[0022] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0023] like Figure 1-5As shown, a device for producing textured permeable ceramic bricks using screen fabric includes a machine body 1 and a press 2. The press 2 is located at one top end of the machine body 1 and is used to compact the raw material in the mold groove of the permeable ceramic brick. At the other top end of the machine body 1, a fabric feed hopper A3 for storing the base material and a fabric feed hopper B4 for storing the top material are installed. The bottom of the fabric feed hopper B4 is connected to a fabric feed conveyor belt B6 for conveying the top material. The bottom of the fabric feed hopper A3 is connected to a fabric feed conveyor belt A5 for conveying the base material. A fabric feed hopper C11 is located at the top of the machine body 1, and the top of the fabric feed hopper C11 is connected to a fabric feed conveyor belt C15 for conveying the pattern material. A movable frame 7 is located at the top of the machine body 1. The moving frame 7 is equipped with a pattern material storage box 8, a fabric storage box 9, a base material storage box 10, a mesh plate A23, and a mesh plate B24. A mesh plate fabric mechanism 12 is installed on the top of the mesh plate A23 and the mesh plate B24. A drive motor 16 is installed on the mesh plate fabric mechanism 12. The drive motor 16 is connected to the pattern material fabric grid 26 set on the mesh plate A23 and the mesh plate B24 through a synchronous belt 17. The drive motor 16 is used to drive the pattern material fabric grid 26 to reciprocate on the mesh plate, so that the pattern material in the pattern material fabric grid 26 can be leaked into the surface of the fabric layer through the mesh holes on the mesh plate A23 and the mesh plate B24 to form a pattern. A mesh plate lifting mechanism 25 is installed on both the mesh plate A23 and the mesh plate B24 to drive the mesh plate 24 to adhere to or separate from the fabric.

[0024] The screen lifting mechanism 25 is a cylinder.

[0025] The lower part of the fabric feeder A3 is provided with a bottom fabric grid 21, the inside of the fabric feeder B4 is provided with a top fabric grid 22, and the lower part of the patterned material storage box 8 is provided with a patterned material grid 26.

[0026] The bottom of the press 2 is equipped with a pressing mold assembly 20.

[0027] The top of the machine body 1 is provided with a mold cavity for placing raw materials. The mold cavity cooperates with the pressing mold assembly 20. The pressing mold assembly 20 presses the raw materials in the mold cavity into ceramic permeable brick green bodies.

[0028] The movable frame 7 is connected to the servo motor via a synchronous belt. The motor drives the belt to move the movable frame 7 on the top of the machine body 1, which is used to move the mesh plate A23, mesh plate B24, patterned fabric grid 26, fabric grid 22, and base fabric grid 21.

[0029] The working principle of the permeable ceramic brick device is as follows: First, when the operator needs to process the permeable bricks, in order to make the permeable bricks have texture during processing, the operator needs to turn on the external power supply to power up the entire equipment, set the relevant action parameters, and output the base material, surface material, and pattern material in sequence through the base material storage box 10, surface material storage box 9, and pattern material storage box 8, so that the base material, surface material, and pattern material enter the mold groove in sequence to complete the filling of raw materials. The specific steps are as follows: The base material in the material feeding hopper A3 is transported to the base material storage box 10 through the material feeding conveyor belt A5; the surface material in the material feeding hopper B4 is transported to the surface material storage box 9 through the material feeding conveyor belt B6; the material feeding conveyor belt C15 transports the pattern material to the pattern material storage box 8, and then through the pattern material storage box 8, it is transported to the pattern material fabric grid 26 to complete the feeding operation.

[0030] When the machine body 1 is powered on, the servo motor drives the synchronous belt to move the moving frame 7 on the inner wall of the machine body 1. This causes the moving frame 7 to move the base fabric grid 21, the top fabric grid 22, the patterned fabric grid 26, and the mesh plates A23 and B24. This causes the patterned fabric grid 26, mesh plate A23, mesh plate B24, base fabric grid 21, and top fabric grid 22 to slide back and forth, sequentially placing the material into the mold cavity. After the base fabric grid 21 releases the base material into the mold cavity, the top fabric grid 22 is then moved to the mold cavity to fill the top fabric. Subsequently, as the moving frame 7 moves, the mesh plates A23 and B24 also move accordingly. After the grid 21 and fabric grid 22 are laid out, the mesh plates A23 and B24 are placed on the positions to be processed. The mesh plate laying mechanism 12 drives the patterned fabric grid 26 to start laying the fabric. When the patterned fabric grid 26 passes through the hollowed-out pattern on the mesh plate, the internal patterned material can flow out, so that the patterned material passes through the hollowed-out pattern and is placed on the fabric, forming a layer of patterned material on the surface of the fabric. Finally, it is pressed under high pressure by the press 2 and the mold assembly 20 to form a textured permeable ceramic brick. This can enhance the decorative and functional properties of the permeable ceramic brick and can quickly produce textured permeable ceramic bricks, improving the work efficiency of the workers.

[0031] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A device for producing textured ceramic permeable bricks using screen fabric, comprising a machine body (1) and a press (2), wherein the press (2) is located at one top end of the machine body (1) and is used to compact the raw material in the mold cavity of the ceramic permeable brick; at the other top end of the machine body (1) are a fabric feeder A (3) for storing the base material and a fabric feeder B (4) for storing the fabric material; the bottom of the fabric feeder B (4) is connected to a fabric feeding conveyor belt B (6) for conveying the fabric material; and the bottom of the fabric feeder A (3) is connected to a fabric feeding conveyor belt A (5) for conveying the base material, characterized in that: The top of the machine body (1) is provided with a fabric feeding hopper C (11), and the top of the fabric feeding hopper C (11) is connected to a fabric feeding conveyor belt C (15) for conveying patterned material; the top of the machine body (1) is provided with a movable frame (7), and the movable frame (7) is provided with a patterned material storage box (8), a fabric storage box (9), a base material storage box (10), a mesh plate A (23) and a mesh plate B (24), and the top of the mesh plate A (23) and the mesh plate B (24) is equipped with a mesh plate fabric feeding mechanism (12), and the mesh plate fabric feeding mechanism (12) is provided with a drive motor (16), the drive motor (16) The patterned fabric grid (26) is connected to the patterned fabric grid (26) set on the mesh plate A (23) and the mesh plate B (24) via the synchronous belt (17) to drive the patterned fabric grid (26) to reciprocate on the mesh plate A (23) and the mesh plate B (24) to allow the patterned fabric in the patterned fabric grid (26) to leak through the mesh holes on the mesh plate A (23) and the mesh plate B (24) to the surface of the fabric layer to form a pattern; the mesh plate A (23) and the mesh plate B (24) are each equipped with a mesh plate lifting mechanism (25) to drive the mesh plate A (23) and the mesh plate B (24) to move up and down to fit and separate from the fabric.

2. The device for producing a textured ceramic permeable brick using screen fabric according to claim 1, characterized in that: The screen lifting mechanism (25) is a cylinder.

3. The device for producing a textured ceramic permeable brick using screen fabric according to claim 1, characterized in that: The bottom part of the fabric feeder A (3) is provided with a bottom fabric grid (21), the bottom part of the fabric feeder B (4) is provided with a top fabric grid (22), and the bottom part of the patterned material storage box (8) is provided with a patterned material grid (26).

4. The device for producing a textured ceramic permeable brick using screen fabric according to claim 1, characterized in that: The bottom of the press (2) is equipped with a pressing mold assembly (20).

5. The device for producing a textured ceramic permeable brick using a screen fabric as described in claim 4, characterized in that: The top of the machine body (1) is provided with a mold cavity for placing raw materials. The mold cavity cooperates with the pressing mold assembly (20). The pressing mold assembly (20) presses the raw materials in the mold cavity into ceramic permeable brick green bodies.

6. The device for producing textured ceramic permeable bricks using screen fabric according to claim 1, characterized in that: The movable frame (7) is connected to the servo motor via a synchronous belt. The servo motor drives the synchronous belt to move the movable frame (7) on the top of the machine body (1) to move the mesh plate A (23), mesh plate B (24), patterned fabric grid (26), fabric grid (22), and base fabric grid (21).

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