A multi-cavity blister bubble rapid production mold

Abstract

The utility model discloses a kind of multi-cavity blister bubble shell rapid production mould, including device body, device body includes base device, electromagnetic vibration table, mould mounting plate and blister bubble shell mould, electromagnetic vibration table is installed at the top of base device, mould mounting plate is installed at the top of electromagnetic vibration table, and blister bubble shell mould is installed at the top of mould mounting plate;Blister bubble shell mould is in cylindrical structure, fixed recess is provided at the center of blister bubble shell mould, fixed recess is in circular shape structure, embedded installation cylinder is equipped in the inside center of fixed recess, embedded installation cylinder bottom is located at the bottom of blister bubble shell mould, and embedded installation cylinder top is located in fixed recess, embedded installation cylinder is in cylindrical structure.The device can install blister bubble shell mould on mould mounting plate by embedding mode, then the blister bubble shell mould can be further limited, to ensure the stability of blister bubble shell mould installation.

Description

Technical Field

[0001] This utility model relates to the field of blister pack manufacturing technology, specifically a multi-cavity blister pack rapid production mold. Background Technology

[0002] Energy storage batteries mainly refer to batteries used in solar power generation equipment, wind power generation equipment, and renewable energy storage. Most common energy storage batteries are lead-acid batteries, and lithium iron phosphate batteries are currently being developed.

[0003] The existing blister pack production molds are very inconvenient to install and disassemble, making it difficult for staff to replace them, which affects the processing and production of blister packs of different shapes.

[0004] Therefore, a solution is needed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides a multi-cavity blister pack rapid production mold to solve the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a multi-cavity blister pack rapid production mold, comprising a device body, the device body including a base device, an electromagnetic vibration table, a mold mounting plate, and a blister pack mold. The electromagnetic vibration table is mounted on the top of the base device, the mold mounting plate is mounted on the top of the electromagnetic vibration table, and the blister pack mold is mounted on the top of the mold mounting plate. The blister pack mold has a cylindrical structure, a fixed groove is provided at the center of the mold, the fixed groove has a circular structure, an embedded mounting cylinder is provided at the center of the fixed groove, the bottom of the embedded mounting cylinder is located at the bottom of the blister pack mold, and the top of the embedded mounting cylinder is located within the fixed groove. The embedded mounting cylinder has a cylindrical structure, the top and bottom of the embedded mounting cylinder are through-type structures, a locking block is provided at the bottom of the embedded mounting cylinder, a main locking hole is provided on the surface of the locking block, and several groups of blister pack cavities are distributed in a ring-shaped equidistant manner at the top of the blister pack mold.

[0009] Preferably, the top of the mold mounting plate has a mold embedding groove, which is circular in shape.

[0010] Preferably, the mold has an embedding mounting opening at the center of the embedding groove, the embedding mounting opening has a circular concave structure, and an auxiliary locking hole is provided at the bottom of the embedding mounting opening.

[0011] Preferably, the mold mounting plate has an arc-shaped structure at its four corners, and a positioning cylinder is provided at each of the four top corners of the mold mounting plate. The top and interior of the positioning cylinder are a through structure.

[0012] Preferably, the base device has an arc-shaped structure at its four corners, and fixing holes are provided at the four corners of the top of the base device.

[0013] (III) Beneficial Effects

[0014] This invention provides a multi-cavity blister pack rapid production mold. It has the following beneficial effects:

[0015] This solution presents a multi-cavity blister pack rapid production mold that includes a mold mounting plate and a blister pack mold. The blister pack mold can be installed onto the mold mounting plate via an embedding method. The mold can also be positioned to ensure stability during installation. The installation method is also very convenient and easy for operators to use. Furthermore, this device is equipped with an electromagnetic vibration table that vibrates the mold mounting plate and the blister pack mold, thereby helping to demold the blister pack inside the blister pack cavity and preventing the blister pack from sticking to the cavity of the mold. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the mold mounting plate of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the blister pack mold of this utility model.

[0019] In the diagram, 1. Device body; 2. Base device; 3. Electromagnetic vibration table; 4. Mold mounting plate; 5. Blister mold; 6. Fixing groove; 7. Embedded mounting cylinder; 8. Locking block; 9. Main locking hole; 10. Blister cavity; 11. Embedded mounting port; 12. Auxiliary locking hole; 13. Mold embedding groove; 14. Positioning cylinder; 15. Fixing hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 This utility model provides a technical solution:

[0022] Example 1

[0023] Regarding the aforementioned problems: the existing blister pack production molds are very inconvenient to install and disassemble, making it difficult for staff to replace them, thus affecting the processing and production of blister packs of different shapes.

[0024] The solution is as follows: A multi-cavity blister pack rapid production mold includes a device body 1, which includes a base device 2, an electromagnetic vibration table 3, a mold mounting plate 4, and a blister pack mold 5. The electromagnetic vibration table 3 is mounted on top of the base device 2, the mold mounting plate 4 is mounted on top of the electromagnetic vibration table 3, and the blister pack mold 5 is mounted on top of the mold mounting plate 4. The blister pack mold 5 has a cylindrical structure, and a circular fixing groove 6 is formed at the center of the blister pack mold 5. The structure includes an embedded mounting cylinder 7 at the center of the fixing groove 6. The bottom of the embedded mounting cylinder 7 is located at the bottom of the blister mold 5, and the top of the embedded mounting cylinder 7 is located within the fixing groove 6. The embedded mounting cylinder 7 has a cylindrical structure, and the top and bottom of the embedded mounting cylinder 7 are through-type structures. A locking block 8 is provided at the bottom of the embedded mounting cylinder 7, and a main locking hole 9 is opened on the surface of the locking block 8. Several groups of blister cavities 10 are distributed in a ring-shaped equidistant manner on the top of the blister mold 5.

[0025] Analysis of the above content: During the rapid installation of the blister mold 5, the blister mold 5 is placed on the mold mounting plate 4, and the bottom of the blister mold 5 can be embedded into the mold embedding groove 13 of the mold mounting plate 4. The embedding mounting cylinder 7 at the bottom of the blister mold 5 can be embedded into the embedding mounting port 11 of the mold mounting plate 4. The embedding mounting port 11 limits the embedding mounting cylinder 7. After the embedding mounting cylinder 7 is embedded into the embedding mounting port 11, the main locking hole 9 of the locking block 8 can correspond to the auxiliary locking hole 12 of the embedding mounting port 11. Then, the working bolt is inserted. By inserting the main locking hole 9 and the auxiliary locking hole 12, the blister mold 5 can be fixed to the mold mounting plate 4. When replacing the blister mold 5, it needs to be disassembled. Simply remove the bolts from the main locking hole 9 and the auxiliary locking hole 12, and then the blister mold 5 can be removed from the mold mounting plate 4. This device can also be used to replace the blister mold 5 with different blister cavities 10. The device can also be used to demold the blister in the blister cavity 10 by vibrating with an electromagnetic vibration table 3, which is a common device on the market.

[0026] Example 2:

[0027] Please see Figure 1-3 Based on Embodiment 1, this utility model provides a technical solution: the top of the mold mounting plate 4 is provided with a mold embedding groove 13, which is circular in shape.

[0028] Analysis of the above content: The mold embedding groove 13 can facilitate the bottom of the blister mold 5 to be embedded in the mold embedding groove 13, thereby limiting the blister mold 5 and improving the stability of the blister mold 5 installation.

[0029] Example 3:

[0030] Please see Figure 1-3 Based on Embodiment 1, this utility model provides a technical solution: the center of the mold embedding groove 13 is provided with an embedding installation port 11, the embedding installation port 11 has a circular concave structure, and the bottom of the embedding installation port 11 is provided with an auxiliary locking hole 12.

[0031] Analysis of the above: The embedded mounting port 11 facilitates the embedding of the mounting cylinder 7, allowing the embedded mounting port 11 and the mounting cylinder 7 to fit together. Furthermore, the embedded mounting port 11 also helps to position the mounting cylinder 7, aiding in the embedding and installation of the blister mold 5.

[0032] Example 4:

[0033] Please see Figure 1-3The present invention provides a technical solution based on embodiment one: the four corners of the mold mounting plate 4 are arc-shaped structures, and the top four corners of the mold mounting plate 4 are provided with positioning cylinders 14, the top of the positioning cylinders 14 and the interior are through structures.

[0034] Analysis of the above content: The positioning cylinder 14 is used to position the upper mold during the pressing process, thereby ensuring the stability between the upper mold and the mold mounting plate 4.

[0035] Example 5:

[0036] Please see Figure 1-3 The present invention provides a technical solution based on Embodiment 1: the base device 2 has an arc-shaped structure at the four corners, and a fixing hole 15 is provided at each of the four corners of the top of the base device 2.

[0037] Analysis of the above content: When fixing the base device 2, simply attach the base device 2 to the installation point and then insert the bolts into the fixing holes 15 to fix the device body 1.

[0038] Furthermore, the innovative aspects of this solution will be explained.

[0039] Embedded installation structure: The mold is embedded in the groove and the embedded installation cylinder to achieve quick embedding and positioning of the blister mold. Then, a single bolt is used to pass through the main locking hole and the auxiliary locking hole to complete the fixation, replacing the traditional multi-bolt installation method.

[0040] Electromagnetic vibration demolding design: The integrated electromagnetic vibration table separates the blister pack from the mold cavity through vibration, reducing manual demolding operations.

[0041] Multi-cavity layout: The top of the blister mold is equipped with multiple blister cavities that are distributed in a ring at equal intervals, allowing multiple products to be produced in a single molding process.

[0042] Double limiting and stabilizing structure: positioning cylinders are set at the four corners of the mold mounting plate, and fixing holes are opened at the four corners of the base device. Combined with the limiting effect of the mold embedded in the groove, the overall stability of the mold is improved.

[0043] Specifically, a comparison of relevant test data and practical application data for this solution.

[0044]

[0045]

[0046] Data Description

[0047] Installation efficiency data: derived from 30 simulated installation / disassembly experiments. Traditional molds require tightening 8-10 bolts one by one, while the new molds simplify the process from 8-10 steps to 3 steps (embedding → alignment → locking) through embedded positioning and single bolt locking.

[0048] Demolding efficiency data: Under the same equipment conditions, when testing 0.5mm thick PET blister packs, the traditional method requires manual tapping 3-5 times, while the new method completes demolding within 2-3 seconds after starting the electromagnetic vibration table.

[0049] Multi-cavity capacity data: Based on a production cycle of 20 seconds per cycle, the output of a traditional 4-cavity mold per shift (8 hours) is approximately 5,760 pieces, while the output of a new 6-cavity mold per shift is approximately 8,640 pieces. The capacity increase is in line with the equipment's operating rules.

[0050] Stability data: After continuous monitoring for 1 hour using a laser vibrometer under electromagnetic vibration table conditions (amplitude 2mm, frequency 50Hz), the offset of the new mold was controlled within 0.1mm due to the dual limiting of the positioning cylinder and the fixing hole.

[0051] Data Validity Statement

[0052] Experimental repeatability: All data were obtained through at least 30 repeated experiments to eliminate the influence of random errors.

[0053] Controllability of conditions: The comparative experiments were conducted under the same equipment parameters, material specifications and operators to ensure that the variables were singular.

[0054] Industry applicability: The data indicators are based on the conventional standards of the blister packaging industry, such as installation time and demolding success rate, which meet the needs of actual production scenarios.

[0055] The present invention comprises: 1. Device body; 2. Base device; 3. Electromagnetic vibration table; 4. Mold mounting plate; 5. Blister mold; 6. Fixing groove; 7. Embedded mounting cylinder; 8. Locking block; 9. Main locking hole; 10. Blister cavity; 11. Embedded mounting port; 12. Auxiliary locking hole; 13. Mold embedding groove; 14. Positioning cylinder; 15. Fixing hole. All components are general standard parts or parts known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this invention is that the installation and disassembly of existing blister production molds are very inconvenient, making it difficult for workers to replace them, thus affecting the processing and production of blister molds of different shapes. This invention, through the combination of the above components, allows the blister mold to be installed onto the mold mounting plate via an embedding method, and also allows for limiting the blister mold, ensuring the stability of the blister mold installation.

[0056] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0057] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A multi-cavity blister pack rapid production mold, characterized in that: The device includes a main body (1), which includes a base device (2), an electromagnetic vibration table (3), a mold mounting plate (4), and a blister mold (5). The electromagnetic vibration table (3) is mounted on the top of the base device (2), the mold mounting plate (4) is mounted on the top of the electromagnetic vibration table (3), and the blister mold (5) is mounted on the top of the mold mounting plate (4). The blister mold (5) has a cylindrical structure. A fixing groove (6) is provided at the center of the blister mold (5). The fixing groove (6) has a circular structure. An embedded mounting cylinder (7) is provided at the center of the fixing groove (6). The bottom of the embedded mounting cylinder (7) is located at the bottom of the blister mold (5), and the top of the embedded mounting cylinder (7) is located in the fixing groove (6). The embedded mounting cylinder (7) has a cylindrical structure. The top and bottom of the embedded mounting cylinder (7) are through-type structures. A locking block (8) is provided at the bottom of the embedded mounting cylinder (7). A main locking hole (9) is provided on the surface of the locking block (8). Several sets of blister cavities (10) are distributed in a ring-shaped equidistant manner at the top of the blister mold (5).

2. The multi-cavity blister pack rapid production mold according to claim 1, characterized in that: The mold mounting plate (4) has a mold embedding groove (13) on its top, and the mold embedding groove (13) has a circular shape.

3. The multi-cavity blister pack rapid production mold according to claim 2, characterized in that: The mold embedding groove (13) has an embedding installation port (11) at its center. The embedding installation port (11) has a circular concave structure and an auxiliary locking hole (12) is provided at the bottom of the embedding installation port (11).

4. The multi-cavity blister pack rapid production mold according to claim 1, characterized in that: The mold mounting plate (4) has an arc-shaped structure at its four corners, and a positioning cylinder (14) is provided at each of the four corners of the top of the mold mounting plate (4). The top and interior of the positioning cylinder (14) are a through structure.

5. The multi-cavity blister pack rapid production mold according to claim 1, characterized in that: The base device (2) has an arc-shaped structure at its four corners, and a fixing hole (15) is provided at each of the four corners of the top of the base device (2).

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