Tyre building machine carcass application press roller device

By introducing cleaning components and pressure roller components into the tire carcass bonding roller device, the problems of tire carcass surface cleaning and material softening are solved, achieving higher quality tire molding.

CN224296659UActive Publication Date: 2026-05-29CHONGQING RUISILAIFU TIRE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING RUISILAIFU TIRE CO LTD
Filing Date
2025-07-16
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing tire carcass bonding roller devices are not convenient for cleaning the tire carcass surface before pressing it, and are not convenient for softening the material during pressing, resulting in a decline in tire forming quality and effect.

Method used

A tire carcass bonding roller device was designed, which includes a cleaning component and a pressure roller component. The cleaning component cleans the tire carcass surface with a cleaning brush, and the pressure roller component heats and softens the material with an electric heating wire to ensure that the tire carcass material is cleaned and softened before pressing.

Benefits of technology

This effectively prevents foreign objects from embedding in the tire carcass material, improves the tire's molding quality, and enhances the compression effect of the tire carcass material.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224296659U_ABST
    Figure CN224296659U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of motorcycle tire processing, specifically is a kind of tyre building machine tyre body is attached to press roller device, including support plate;The middle part of the top of support plate is connected with electric telescopic link through, the bottom fixed connection of electric telescopic link has connecting plate, the side fixed connection of connecting plate has frame, the middle part of frame top is connected with cleaning assembly through, the surface fixed connection of connecting plate has roller, the inner surface fixed connection of roller has press roller assembly;Through the structural setting of press roller assembly, processing personnel uses the tyre body is attached to press roller device before being pressed tightly, through operating board setting is electric heating wire electrification, simultaneously processing personnel can control the heating temperature of electric heating wire by operating board, slip ring is arranged at the pivot of roll, makes roll keep electrical connection when rotating and pressing material, so that the tyre body is attached to press roller device can soften material when pressing material, improves the press bonding effect of tyre body material.
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Description

Technical Field

[0001] This utility model relates to the field of motorcycle tire processing, specifically a tire forming machine tire body bonding pressure roller device. Background Technology

[0002] Tire processing refers to the process of turning raw materials such as rubber, cord fabric, and steel wire into finished tires through a series of processes. Tire forming machines are key equipment used to precisely bond and press multiple layers of tire carcass materials into green tires. The tire carcass bonding roller device is the core component, responsible for tightly pressing the tire carcass materials onto the forming drum, ensuring that there are no air bubbles or wrinkles between the layers, and forming a stable structure.

[0003] In the prior art, when pressing the tire carcass material, dust or other hard debris on the tire carcass surface may become embedded in the tire carcass. Existing tire carcass bonding roller devices are not convenient for cleaning the tire carcass surface before pressing, which reduces the tire forming quality. At the same time, the tire carcass material has a certain hardness in the cooled state, and pressing it before it is softened can easily damage the tire carcass material. Existing tire carcass bonding roller devices are not convenient for softening the material during pressing, which reduces the pressing effect of the tire carcass material. Utility Model Content

[0004] To overcome the shortcomings of existing technologies and solve the problems of inconvenience in cleaning the tire carcass surface before pressing and inconvenience in softening the material during pressing, this utility model proposes a tire carcass bonding roller device for a tire forming machine.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The tire forming machine tire body bonding pressure roller device of this utility model includes a support plate; an electric telescopic rod is connected through the middle of the top of the support plate, a connecting plate is fixedly connected to the bottom of the electric telescopic rod, a frame plate is fixedly connected to one side of the connecting plate, a cleaning component is connected through the middle of the top of the frame plate, a roller is fixedly connected to the surface of the connecting plate, and a pressure roller assembly is fixedly connected to the inner surface of the roller.

[0006] The cleaning assembly includes a threaded rod that is connected through the middle of the top of the frame plate, a transmission rod that is connected through the top of the threaded rod, a splined connection at the top of the transmission rod to the output end of the servo motor, a threaded cylinder that is threaded to the bottom of the threaded rod, a cleaning brush that is fixedly connected to the bottom of the threaded cylinder, and a frame plate that is slidably connected to both sides of the cleaning brush.

[0007] The pressure roller assembly includes a roller fixedly connected to the inner surface of the roller, and an electric heating wire is provided inside the roller. One end of the electric heating wire is fixedly connected to a slip ring.

[0008] Preferably, one side of the slip ring is wired to an operating plate, one side of the operating plate is fixedly connected to a support plate, and one end of the operating plate is wired to an electric telescopic rod.

[0009] Preferably, a forming drum is connected through one side of the support plate, a rotating mechanism is fixedly connected to one side of the forming drum, and an operating plate is wired to one end of the rotating mechanism.

[0010] Preferably, the frame plate has sliding grooves on both sides, and a wing plate is slidably connected to the surface of the sliding groove. A threaded cylinder is fixedly connected to one side of the wing plate.

[0011] Preferably, a base plate is fixedly connected to the bottom of the rotating mechanism, and a support plate is fixedly connected to the top of the base plate.

[0012] Preferably, a motor housing is fixedly connected to the surface of the servo motor, and a frame plate is fixedly connected to the bottom of the motor housing.

[0013] The advantages of this utility model are:

[0014] 1. Through the structural design of the cleaning component, when the operator uses the tire bonding roller device, the tire material is placed on the forming drum. After the forming drum is started, it expands and supports the tire material. Then, the operator connects the servo motor to the power supply, causing the transmission rod to drive the threaded rod to rotate. The threaded rod then pushes the threaded cylinder down until the cleaning brush contacts the surface of the tire material. During the pressing process, as the forming drum rotates, the pressing part of the tire material is first cleaned by the cleaning brush before being pressed under the roller. This allows the tire bonding roller device to clean the tire surface before pressing the tire, preventing debris from embedding in the tire material and improving the tire forming quality.

[0015] 2. Through the structural design of the pressure roller assembly, the operator can set the heating wire to be energized via the control panel before using the tire bonding pressure roller device for pressing. The operator can also control the heating temperature of the heating wire via the control panel. The slip ring is set at the roller's shaft to maintain electrical connection when the roller rotates to press the material. This allows the tire bonding pressure roller device to soften the material during pressing, improving the pressing effect of the tire material. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the cleaning component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the pressure roller assembly structure of this utility model.

[0021] In the diagram: 1. Support plate; 2. Electric telescopic rod; 3. Connecting plate; 4. Frame plate; 5. Cleaning assembly; 501. Threaded rod; 502. Transmission rod; 503. Servo motor; 504. Threaded cylinder; 505. Cleaning brush; 6. Roller; 7. Pressure roller assembly; 701. Roller; 702. Heating wire; 703. Slip ring; 8. Control panel; 9. Forming drum; 10. Rotating mechanism; 11. Wing plate; 12. Base plate; 13. Motor box. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figures 1-4 As shown, a tire forming machine tire body bonding pressure roller device includes a support plate 1; an electric telescopic rod 2 is connected through the middle of the top of the support plate 1, a connecting plate 3 is fixedly connected to the bottom of the electric telescopic rod 2, a frame plate 4 is fixedly connected to one side of the connecting plate 3, a cleaning component 5 is connected through the middle of the top of the frame plate 4, a roller 6 is fixedly connected to the surface of the connecting plate 3, and a pressure roller assembly 7 is fixedly connected to the inner surface of the roller 6.

[0024] The cleaning component 5 includes a threaded rod 501 that is connected through the middle of the top of the frame plate 4. A transmission rod 502 is connected through the top of the threaded rod 501. The top of the transmission rod 502 is splinedly connected to the output end of the servo motor 503. A threaded cylinder 504 is threadedly connected to the bottom of the threaded rod 501. A cleaning brush 505 is fixedly connected to the bottom of the threaded cylinder 504. The frame plate 4 is slidably connected to both sides of the cleaning brush 505.

[0025] The pressure roller assembly 7 includes a roller 701 fixedly connected to the inner surface of the roller 6. An electric heating wire 702 is provided inside the roller 701, and a slip ring 703 is fixedly connected to one end of the electric heating wire 702.

[0026] During operation, thanks to the structural design of the cleaning component 5, when using the tire bonding roller device, the operator places the tire material onto the forming drum 9. After starting the forming drum 9, it expands and supports the tire material. The operator then connects the servo motor 503 to the power supply, causing the transmission rod 502 to drive the threaded rod 501 to rotate. This, in turn, pushes the threaded cylinder 504 down until the cleaning brush 505 contacts the surface of the tire material. During pressing, as the forming drum 9 rotates, the pressing area of ​​the tire material is first cleaned by the cleaning brush 505 before rotating to the area under the roller 701 for pressing, thus achieving the desired effect. The bonding roller device can clean the tire carcass surface before pressing it, preventing debris from embedding in the tire carcass material and improving the tire forming quality. Through the structural design of the roller assembly 7, before using the tire bonding roller device for pressing, the operator can power on the heating wire 702 via the control panel 8. At the same time, the operator can control the heating temperature of the heating wire 702 via the control panel 8. The slip ring 703 is set at the shaft of the roller 701, so that the roller 701 maintains electrical connection when rotating to press the material, enabling the tire bonding roller device to soften the material when pressing it, thus improving the pressing effect of the tire carcass material.

[0027] Furthermore, one side of the slip ring 703 is wired to the operating plate 8, one side of the operating plate 8 is fixedly connected to the support plate 1, and one end of the operating plate 8 is wired to the electric telescopic rod 2.

[0028] During operation, the operator can use the various functions of the equipment through the control panel 8.

[0029] Furthermore, a forming drum 9 is connected through one side of the support plate 1, and a rotating mechanism 10 is fixedly connected to one side of the forming drum 9. An operating plate 8 is connected to one end of the rotating mechanism 10 by an electric wire.

[0030] During operation, the molding drum 9 can support the tire material into a tire blank, while the rotating mechanism 10 can drive the molding drum 9 and the tire material to rotate.

[0031] Furthermore, the frame plate 4 has grooves on both sides, and the surface of the grooves is slidably connected to the wing plate 11. A threaded cylinder 504 is fixedly connected to one side of the wing plate 11.

[0032] During operation, the wing plate 11 and the slide groove improve the lifting stability of the threaded cylinder 504 while limiting the lifting range of the threaded cylinder 504.

[0033] Furthermore, a base plate 12 is fixedly connected to the bottom of the rotating mechanism 10, and a support plate 1 is fixedly connected to the top of the base plate 12;

[0034] During operation, the base plate 12 provides support for the support plate 1 and the rotating mechanism 10, while also defining the area occupied by the equipment.

[0035] Furthermore, a motor box 13 is fixedly connected to the surface of the servo motor 503, and a frame plate 4 is fixedly connected to the bottom of the motor box 13.

[0036] During operation, the motor box 13 can be used to protect the servo motor 503 and fix it vertically above the threaded rod 501.

[0037] Working principle: Before pressing with the tire body bonding roller device, the operator sets the heating wire 702 to power on and sets the heating temperature via the control panel 8 for preheating. Then, the operator controls the extension of the electric telescopic rod 2 via the control panel 8 to push the roller 701 to the appropriate position. When using the tire body bonding roller device, the tire body material is placed on the forming drum 9. After the forming drum 9 is started, it expands and supports the tire body material. Then, the operator connects the servo motor 503 to the power supply, causing the transmission rod 502 to drive the threaded rod 501 to rotate. The threaded rod pushes the threaded cylinder 504 down until the cleaning brush 505 contacts the surface of the tire body material. During pressing, as the forming drum 9 rotates, the pressing part of the tire body material is first cleaned by the cleaning brush 505 before rotating to the bottom of the roller 701 for pressing. The slip ring 703 is set at the shaft of the roller 701 to maintain electrical connection when the roller 701 rotates to press the material.

[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, or similar improvements made within the theoretical and principle content of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tire body bonding roller device for a tire forming machine, characterized in that: Includes a support plate (1); an electric telescopic rod (2) is connected through the middle of the top of the support plate (1), a connecting plate (3) is fixedly connected to the bottom of the electric telescopic rod (2), a frame plate (4) is fixedly connected to one side of the connecting plate (3), a cleaning component (5) is connected through the middle of the top of the frame plate (4), a roller (6) is fixedly connected to the surface of the connecting plate (3), and a pressure roller assembly (7) is fixedly connected to the inner surface of the roller (6). The cleaning component (5) includes a threaded rod (501) that is connected through to the middle of the top of the frame plate (4). A transmission rod (502) is connected through to the top of the threaded rod (501). The top of the transmission rod (502) is splined to the output end of the servo motor (503). A threaded cylinder (504) is threaded to the bottom of the threaded rod (501). A cleaning brush (505) is fixedly connected to the bottom of the threaded cylinder (504). The frame plate (4) is slidably connected to both sides of the cleaning brush (505). The pressure roller assembly (7) includes a roller (701) fixedly connected to the inner surface of the roller (6), and an electric heating wire (702) is provided inside the roller (701). A slip ring (703) is fixedly connected to one end of the electric heating wire (702).

2. The tire body bonding roller device for a tire forming machine according to claim 1, characterized in that: One side of the slip ring (703) is wired to an operating plate (8), one side of the operating plate (8) is fixedly connected to a support plate (1), and one end of the operating plate (8) is wired to an electric telescopic rod (2).

3. The tire body bonding roller device for a tire forming machine according to claim 1, characterized in that: A forming drum (9) is connected through one side of the support plate (1), and a rotating mechanism (10) is fixedly connected to one side of the forming drum (9). An operating plate (8) is connected to one end of the rotating mechanism (10) by wire.

4. The tire body bonding roller device for a tire forming machine according to claim 1, characterized in that: The frame plate (4) has sliding grooves on both sides, and a wing plate (11) is slidably connected to the surface of the sliding groove. A threaded cylinder (504) is fixedly connected to one side of the wing plate (11).

5. The tire body bonding roller device for a tire forming machine according to claim 3, characterized in that: The bottom of the rotating mechanism (10) is fixedly connected to a base plate (12), and the top of the base plate (12) is fixedly connected to a support plate (1).

6. The tire body bonding roller device for a tire forming machine according to claim 1, characterized in that: The servo motor (503) is fixedly connected to a motor box (13), and a frame plate (4) is fixedly connected to the bottom of the motor box (13).